Taylor C043 Operator's Manual
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Taylor C043 Operator's Manual

Taylor C043 Operator's Manual

Frozen custard machine
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Frozen Custard Machine
Original Operating Instructions
068359- M
OPERATOR'S
MANUAL
Model C043
7/22/10 (Original Publication)
(Updated 9/14/15)

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  • Page 1 OPERATOR'S MANUAL Model C043 Frozen Custard Machine Original Operating Instructions 068359- M 7/22/10 (Original Publication) (Updated 9/14/15)
  • Page 2 Complete this page for quick reference when service is required: Taylor Distributor: Address: Phone: Service: Parts: Date of Installation: Information found on the C043 data label: Model Number: Serial Number: Electrical Specs: Voltage Cycle Phase Maximum Fuse Size: Amps Minimum Wire Ampacity:...

  • Page 3: Table Of Contents

    ............Model C043...
  • Page 4 Statutory Damages of up to $250,000 (17 USC 504) for infringement, and may result in further civil and criminal penalties. All rights reserved. Taylor Company a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd. Rockton, IL 61072 Table of Contents Model C043...

  • Page 5: To The Installer

    Care should be taken to ensure that all basic safety addressed. practices are followed during the installation and servicing activities related to the installation and For Indoor Use Only: The Model C043 is designed service of Taylor® equipment. to operate indoors, under normal ambient Only authorized Taylor service personnel temperatures of 70°-75°F (21°-24°C).

  • Page 6: Air Cooled Units

    C043: A minimum air clearance of 3” (76 mm) is the outlet fitting to an open trap drain. required on the left side and rear of the unit, and 0”...
  • Page 7 The installation location is marked by the equipotential In consideration of our environment, Taylor bonding symbol (5021 of IEC 60417-1) on both the proudly uses only earth friendly HFC refrigerants.

  • Page 8: To The Operator

    Section 2 To the Operator Your unit has been carefully engineered and Note: Your Taylor warranty is valid only if the parts manufactured to give you dependable operation. are authorized Taylor parts, purchased from the local authorized Taylor Distributor, and only if all...
  • Page 9 Operator Manual is subject to change without notice. It should also be noted that Taylor does not warrant the refrigerant used in its equipment. For example, if the refrigerant is lost during the course of ordinary...

  • Page 10: Safety

    We, at Taylor Company, are concerned about the safety of the operator at all times when they are coming in contact with the unit and its parts. Taylor makes every effort to design and manufacture All repairs should be performed by an built-in safety features to protect both operators and authorized Taylor service technician.
  • Page 11 DO NOT put objects or fingers in the door C043: A minimum air clearance of 3” (76 mm) is spout. This may contaminate the product required on the left side and rear of the unit, and 0”...

  • Page 12: Operator Parts Identification

    Section 4 Operator Parts Identification C043 Figure 1 150825 Operator Parts Identification Model C043...
  • Page 13 LEG-8" 2"OD-3/4-10 STUD-HEX 044652 LEVER A.-FLOW REG X66923 NUT-STUD 043666 ROD-FLOW CONTROL 063593 HANDLE-STNLS FLUSH PULL 019043 TUBE A.-FEED PLASTIC X67453 CHUTE-LONG 063619 PANEL A.-REAR X63715 CHUTE-SHORT 063618 SCREW-1/4-20X3/8 PHIL TRUSS 038872 PANEL A.-SIDE LEFT X63724 150825 Model C043 Operator Parts Identification...

  • Page 14: Beater Door & Hopper Assemblies

    Beater Door & Hopper Assemblies Figure 2 150825 Operator Parts Identification Model C043...
  • Page 15 BLADE-SCRAPER-REAR 063640 NUT-STUD 043666 DASHER A.-CUSTARD X83275 PLATE-DRAW ARM 063614 SEAL-DRIVE SHAFT 032560 NUT-STUD 034383 TUBE A.-FEED PLASTIC X67453 GASKET-DOOR HT 4IN-DBL 048926 ROD-FLOW CONTROL 063593 BEARING-DOOR-FRONT 064315 CHUTE-LONG 063619 BLADE-SCRAPER 30 PITCH 063656 150825 Model C043 Operator Parts Identification...

  • Page 16: Accessories

    BRUSH-MIX PUMP BODY 3”X7” 023316 CHUTE-LONG 063619 BRUSH-END-DOOR-SPOUT-SS 039719 *A SAMPLE OF SANITIZER IS SENT WITH THE UNIT. FOR REORDERS, ORDER STERA SHEEN PART NO. 055492 (100 PACKS) OR KAY-5 PART NO. 041082 (125 PACKS). 150825 Operator Parts Identification Model C043...

  • Page 17: Important To Operator

    Sale” periods, place the switch in the “HOLD” position to keep the product refrigerated in the The digital countdown timer is used to keep track of freezing cylinder. the time needed to control product quality. 150629 Model C043 Operator Parts Identification...

  • Page 18: Operating Procedures

    SWITCH IS IN THE OFF POSITION. Failure to Figure 6 follow this instruction may cause severe personal injury to fingers or hands from hazardous moving Note: When lubricating parts, use an approved food parts. grade lubricant (example: Taylor Lube). 150629 Operating Procedures Model C043...
  • Page 19 Inspect each scraper blade for any nicks or signs of more lubricant and lubricate the flat side of the seal excessive wear. If any nicks or signs of wear are that fits onto the rear shell bearing. present, replace the blade. Figure 8 Figure 10 Model C043 Operating Procedures...
  • Page 20 Rotate the beater shaft Step 14 counter-clockwise until the next set of pins is facing Repeat the assembly instructions on the remaining freezing cylinders. Operating Procedures Model C043...
  • Page 21 If the middle section of the gasket is Step 5 concave, or extends into the middle of the seal, turn Repeat the assembly instructions on the the gasket over, as it is upside down. remaining freezing cylinders. 111216 Model C043 Operating Procedures...

  • Page 22: Sanitizing

    Figure 22 Step 4 IMPORTANT! Refrigeration should NOT be on Make sure the draw arm plate is closed and the when water is present in the freezing cylinder or short door stud nuts are snug. hopper. 150629 Operating Procedures Model C043...
  • Page 23 Step 12 Place the beater switch in the OFF position and the flow adjustment knob in the CLOSE position. Figure 24 Step 9 Brush clean the mix hopper. Figure 25 Figure 27 150629 Model C043 Operating Procedures...
  • Page 24 Figure 28 Step 14 Remove the chute from the hopper. Figure 31 Step 17 Discard the sanitizer. Repeat these steps for the remaining freezing Figure 29 cylinders. Operating Procedures Model C043...

  • Page 25: Priming

    Turning the adjustment knob fresh mix. clockwise increases the flow. A counter-clockwise turn decreases the flow. Adjust the mix flow as Note: Use only FRESH MIX when priming the needed to maintain proper product consistency. freezer. 150629 Model C043 Operating Procedures...
  • Page 26 Note: The refrigeration switch will not activate out any remaining sanitizing solution and should be unless the beater switch is on. discarded. Step 9 Close the draw arm plate. Using sanitized hands, install a sanitized product chute. Figure 36 Figure 38 150629 Operating Procedures Model C043...

  • Page 27: Hold Cycle During Operation

    Step 2 possible within the acceptable product temperature After one minute has expired, place the refrigeration range. switch in the HOLD position for custard. Figure 40 Figure 42 150629 Model C043 Operating Procedures...
  • Page 28 Step 6 Step 4 Remove the custard chute and take it to the sink for Use the rake to remove as much custard from the cleaning and sanitizing. product door as possible. Figure 44 Figure 46 150629 Operating Procedures Model C043...

  • Page 29: Resuming Production During Operation

    Figure 48 Step 2 Place the refrigeration switch in the ON position. Figure 47 Step 9 Repeat these steps for the remaining freezing cylinders. Figure 49 150629 Model C043 Operating Procedures...
  • Page 30 After three minutes have expired, open the draw arm plate. Using sanitized hands, install a arm plate. If the custard is too soft, close the draw sanitized custard chute. arm plate and wait one minute. Repeat as necessary. Figure 51 Figure 53 150629 Operating Procedures Model C043...

  • Page 31: Preparing For Shutdown

    Using sanitized hands, install a sanitized there is mix in the hopper. custard chute. Step 1 Place the refrigeration switch in the OFF position. Figure 55 Figure 57 150629 Model C043 Operating Procedures...

  • Page 32: Rinsing

    Make sure the refrigeration switch is in the OFF remove the hopper cover, the flow control rod and position. the feed tube. Figure 59 Step 7 Repeat these steps for the remaining freezing cylinders. Figure 61 150629 Operating Procedures Model C043...
  • Page 33 Step 5 With a pail beneath the draw arm plate, pour four gallons (15 liters) of cool, clean water into the hopper. (Note: Use the faucet if the unit is equipped with one.) Figure 66 150629 Model C043 Operating Procedures...

  • Page 34: Cleaning

    PPM sanitizing solution (examples: 5 gal. [19 liters] Step 11 of Kay-5R or 4 gal. [15 liters] of Stera-SheenR). Repeat these steps for the remaining freezing USE WARM WATER AND FOLLOW THE MANU- cylinders. FACTURER'S SPECIFICATIONS. 150629 Operating Procedures Model C043...
  • Page 35 Place the beater switch in the OFF position. Place the beater switch in the ON position. Set the timer for five minutes. Figure 74 Step 8 Figure 72 Repeat these steps for each freezing cylinder. 150629 Model C043 Operating Procedures...

  • Page 36: Disassembly

    While removing the beater shaft, take each blade Step 2 and leaf spring off and place them in a container for Disassemble the door assembly. Remove the gasket cleaning. from the product door. Figure 76 Figure 78 Operating Procedures Model C043...

  • Page 37: Brush Cleaning

    Repeat as necessary until the rear seal is removed. Step 6 Remove the hopper covers, the feed tube and the flow control rod. Figure 81 Make sure all brushes provided with the freezer are Figure 80 available for brush cleaning. Model C043 Operating Procedures...
  • Page 38 Using the brush with the long black tip, brush clean Use the double-ended brush to clean the inside of the rear shell bearing at the back of each freezing the feed tubes. cylinder. Figure 83 Figure 85 Operating Procedures Model C043...
  • Page 39 (examples: Kay-5® or Stera-Sheen®). USE WARM WATER AND FOLLOW THE MANUFAC- Step 11 TURER'S SPECIFICATIONS. Wipe clean all exterior surfaces of the freezer with a clean, sanitized towel. Figure 87 Step 8 Repeat Step 2 using the sanitizing solution. Model C043 Operating Procedures...

  • Page 40: Important: Operator Checklist

    Be sure there is a generous amount of cleaning solution on the j 4. Dispose of seals if they are worn, torn, or fit brush. too loosely, and replace with new ones. 120802 Important: Operator Checklist Model C043...

  • Page 41: Winter Storage

    Failure to follow this on a monthly schedule. procedure may cause severe and costly damage to the refrigeration system. Your local Taylor Distributor can perform this winter storage service for you. Caution: Always disconnect Wrap detachable parts of the freezer such as...

  • Page 42: Troubleshooting Guide

    - - - switch in the ON position. in the OFF position. d. The circuit breaker is off d. Turn the breaker on, or - - - replace the fuse. or the fuse is blown. Important: Operator Checklist Model C043...

  • Page 43: Parts Replacement Schedule

    INSPECT & REPLACE IF MINIMUM NECESSARY BRUSH-MIX PUMP BODY 3”X7” INSPECT & REPLACE IF MINIMUM NECESSARY BRUSH-END-DOOR-SPOUT-SS INSPECT & REPLACE IF MINIMUM NECESSARY GASKET-DOOR BEARING-DOOR-FRONT SEAL-DRIVE SHAFT BLADE-SCRAPER 30 PITCH BLADE-SCRAPER-REAR 30 PITCH SPRING-DASHER BLADE 150914 Model C043 Parts Replacement Schedule...

  • Page 44: Section 10 Limited Warranty On Equipment

    Taylor, through an authorized Taylor distributor or service agency, will provide a new or re-manufactured part, at Taylor’s option, to replace the failed defective part at no charge for the part. Except as otherwise stated herein, these are Taylor’s exclusive obligations under this limited warranty for a Product failure.
  • Page 45 LEGAL REMEDIES The owner must notify Taylor in writing, by certified or registered letter to the following address, of any defect or complaint with the Product, stating the defect or complaint and a specific request for repair, replacement, or other correction of the Product under warranty, mailed at least thirty (30) days before pursuing any legal rights or remedies.

  • Page 46: Limited Warranty On Parts

    Taylor warrants the Parts against failure due to defect in materials or workmanship under normal use and service as follows. All warranty periods begin on the date of original installation of the Part in the Taylor unit. If a Part fails due to defect during the applicable warranty period, Taylor, through an authorized Taylor distributor or service agency, will provide a new or re-manufactured Part, at Taylor’s option, to replace the failed defective Part at no...
  • Page 47 Parts or the units in which they are installed repaired or altered in any way so as, in the judgment of Taylor, to adversely affect performance, or normal wear or deterioration.

  • Page 48: Taylor Company

    LEGAL REMEDIES The owner must notify Taylor in writing, by certified or registered letter to the following address, of any defect or complaint with the Part, stating the defect or complaint and a specific request for repair, replacement, or other correction of the Part under warranty, mailed at least thirty (30) days before pursuing any legal rights or remedies.

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