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Related Manuals for Toro MMX-655H-S
Summary of Contents for Toro MMX-655H-S
- Page 1 Form No. 3429-698 Rev A MMX-655H-S Mortar Mixer Model No. 60213—Serial No. 404320000 and Up Model No. 60216—Serial No. 404320000 and Up Model No. 60220—Serial No. 404320000 and Up *3429-698* A Register at www.Toro.com. Original Instructions (EN)
- Page 2 It is a violation of California Public Resource Code Dealer or Toro Customer Service and have the model Section 4442 or 4443 to use or operate the engine on and serial numbers of your product ready. Figure 1 any forest-covered, brush-covered, or grass-covered...
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Page 3: Table Of Contents
Contents This manual uses 2 words to highlight information. Important calls attention to special mechanical information and Note emphasizes general information Safety ............... 4 worthy of special attention. Safe Operating Practices........4 Safety and Instructional Decals ......7 Setup ................ 9 1 Installing the Dump Handle ...... -
Page 4: Safety
Safety Cleaning .............. 47 Cleaning the Machine ........47 Storage ..............47 Improper use or maintenance by the operator or Troubleshooting ............49 owner can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety-alert symbol (Figure 2), which means: Caution, Warning, or Danger—personal safety instruction. - Page 5 • • Read and understand the contents of this Avoid sudden stops and starts. This can cause Operator’s Manual before you start the engine. skidding or jackknifing. Smooth, gradual starts and Ensure that everyone using this product knows stops improves towing. how to use it and understands the warnings.
- Page 6 Do not touch parts that may be hot from operation. tightened and all equipment in good condition. Allow them to cool before attempting to maintain, adjust, or service the machine. • Use only genuine Toro replacement parts. • Never move the machine while the engine is running. •...
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Page 7: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal125-8175 125-8175 1. Read the Operator’s Manual for information on greasing the machine. - Page 8 decal130-8322 130-8322 1. Use fuel with an alcohol 3. Do not use fuel with an content by volume under alcohol content greater 10% only. than 10% by volume. 2. Read the Operator's Manual for more information on fuel. decal133-8062 133-8062...
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Page 9: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Dump handle Carriage bolt Install the dump handle. Install the tow pole (side-dump models Tow pole kit (sold separately) only). Safety chain (included with the tow pole kit) Install the safety chain. -
Page 10: Installing The Safety Chain
Thread the nut onto the bolt and tighten them until they are tight against the frame fitting (Figure Note: If the self-locking nylon insert in the Installing the Tow Pole locknut wears with use, replace the nut with a new Grade 5 or Grade 8 locknut. Parts needed for this procedure: Tow pole kit (sold separately) Tow Pole Specifications... -
Page 11: Adjusting The Mixing Paddles
Adjusting the Mixing Paddles No Parts Required Procedure If the mixing paddles and wipers need adjustment, adjust the paddles and wipers; refer to Adjusting the Paddles (page 45). -
Page 12: Product Overview
Product Overview g019875 Figure 7 1. Clutch lever Drum Latch g028571 Figure 6 Use the drum latch to secure the drum to the mix Right side position (upright) for mixing operations and when transporting the machine. 1. Rear cowl 7. Clutch lever 13. -
Page 13: Engine Controls
Dump Handle Engine Controls Use the dump handle to rotate the drum to the dump position and to rotate the drum to the mix position (upright). g019744 Figure 10 1. Recoil-start handle 5. Fuel cap 2. Fuel valve 6. Oil dipstick 3. - Page 14 Choke Lever Use the choke lever (Figure 11) to start a cold engine. Before pulling the recoil-start handle, move the choke lever to the C position. Once the engine is LOSED running, move the choke lever to the O position. Do not use the choke if the engine is already warmed up or if the air temperature is high.
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Page 15: Specifications
Specifications Note: Specifications and design are subject to change without notice. Machine Specifications Model 60217, 60217C 60221, 60221C 60221HD Batch Capacity 0.17 m (6.0 ft 0.23 m (8.0 ft 0.23 m (8.0 ft Total Volume 0.19 m (6.7 ft 0.24 m (8.6 ft 0.24 m (8.6 ft... -
Page 16: Operation
Towing the Machine Operation Before towing the machine, read all the information and perform all the applicable procedures to in this Think Safety First section to ensure safe and proper towing. Carefully read all safety instructions and symbols in WARNING this manual, on the product decals, and other media supplied with the product. - Page 17 Preparing the Machine for Towing Shut off the engine and fuel valve. Empty the drum. Position the drum in the mix position (upright) and lock it. Close the engine cowl and secure the cowl latches (Figure 14). g022324 Figure 14 If you have adjusted the axle to the narrow position (if equipped on your model), extend the axle;...
- Page 18 Connecting the Safety Chains to the Tow Vehicle Pull the safety chain through the slots in the keyholes, so that the lengths on each side are equal. Cross both lengths of chain under the tow pole. Note: Crossing the chains decreases the chances of the front of the machine dropping to the ground if the hitch does not hold the connection.
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Page 19: Adjusting The Axle Width
The corresponding turn-signal lights of the machine should illuminate. Adjusting the Axle Width Models with Adjustable Axles Only If your model is equipped with an adjustable axle (Figure 22), you can adjust the axle to the narrow position to move the machine through a narrow access point, such as the gate of a fence or the doorway of a building. -
Page 20: Preparing To Use The Machine
Preparing to Use the Machine Park the machine on a level surface and disconnect the machine from the tow vehicle. Ensure that all guards and paddles are in place and in good condition. Perform all daily maintenance procedures prescribed in Maintenance (page 27). -
Page 21: Opening And Closing The Cowl
Opening and Closing the Closing the Cowl Cowl Opening the Cowl g035135 Figure 25 Adding Fuel g035134 Figure 24 DANGER In certain conditions, fuel is extremely flammable and highly explosive. A fire or explosion from fuel can burn you and others and can damage property. - Page 22 • Do not store fuel either in the fuel tank or in fuel DANGER containers over the winter unless you use a fuel In certain conditions during fueling, static stabilizer. electricity can be released, causing a spark • Do not add oil to gasoline. that can ignite the fuel vapors.
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Page 23: Performing Daily Maintenance
g019815 Figure 28 1. Choke lever 3. Throttle lever 2. Fuel valve g020679 Figure 27 Move the choke lever to the O position (Figure 1. Maximum fuel level 28). Note: A warm or hot engine may not require Install the fuel cap securely (Figure 26). -
Page 24: Shutting Off The Engine
Mixing the Material DANGER Eye and skin contact with concrete materials and breathing the dust involved is hazardous to your health. • Ensure that there is adequate air ventilation. • Wear a dust mask to prevent inhalation of dust while using the machine; refer to Safe Operating Practices (page g019747... -
Page 25: Dumping The Material
Allow the paddles to mix the material until the ingredients have a uniform appearance. Note: If needed, add water or plaster, cement, or other binding material until the consistency of the batch is correct. Dumping the Material DANGER Contact with the mixing paddles could cause damage or injury. -
Page 26: Cleaning The Drum
With both hands on the dump handle, rotate it counterclockwise to discharge the contents of the drum (Figure 33). Note: Allow the machine to completely discharge the contents of the drum. Rotate the dump handle clockwise until the drum latch locks the drum in the upright position (Figure 33). -
Page 27: Maintenance
Maintenance WARNING Failure to properly maintain the machine could result in premature failure of machine systems causing possible harm to you or bystanders. Keep the machine well maintained and in good working order as indicated in these instructions. Important: Refer to your engine operator's manual for additional maintenance procedures. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure... -
Page 28: Pre-Maintenance Procedures
Pre-Maintenance Procedures Preparing the Machine for Maintenance Shut off the engine and allow it to cool completely. Park the machine on a level surface. g020752 Figure 35 Remove the machine from the tow vehicle. Secure the machine from movement. To remove the divider plate, lift it upward and tilt Disconnect the spark-plug wire. -
Page 29: Lubrication
Lubrication Lubricating the Bearings and Seals Service Interval: After each use—Lubricate the trunnions. Monthly—Lubricate the pillow-block bearings. Note: The pillow-block bearings are inside the cowl—remove the divider plate if equipped) to access g020684 them; refer to Removing the Divider Plate (page 28). -
Page 30: Engine Maintenance
Engine Maintenance Servicing the Air Cleaner Service Interval: Before each use or daily—Inspect the air-cleaner elements. Every 50 hours—Clean the air-cleaner elements. Clean them more frequently in dusty operating conditions. Every 300 hours/Yearly (whichever comes first)—Replace the paper air-cleaner element. Replace it more frequently in dusty operating conditions. -
Page 31: Servicing The Engine Oil
Securely install the cover with the nut. Servicing the Engine Oil Engine-Oil Specifications Toro Premium Engine Oil is available from your Authorized Toro Dealer. Important: Use 4-cycle engine oil that meets or exceeds the requirements for API service category SJ, SL, SM, or higher. -
Page 32: Servicing The Spark Plug
WARNING Oil may be hot after the engine has been run, and contact with hot oil can cause severe personal injury. Avoid contacting the hot engine oil when you drain it. Shut off the engine and wait for all moving parts to stop. - Page 33 g206628 Figure 45 g014506 Figure 43 2. Wire 1. Spark plug Clean around the spark plug. Rotate the spark plug counterclockwise using a 21 mm (13/16 inch) spark-plug wrench to remove the plug and the sealing washer (Figure 44). g019749 Figure 44 Checking the Spark Plug Important:...
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Page 34: Cleaning The Spark Arrester
A spark arrester is available as an option. If the spark plug. you require a spark arrester, contact your Authorized Thread the spark plug clockwise into the Service Dealer. Genuine Toro spark arresters are spark-plug hole by hand. approved by the USDA Forestry Service. Note:... -
Page 35: Removing And Installing The Engine
Remove the screws (5 mm and 6 mm) from Using a spring-removal tool (Toro Part No. the muffler protector, and remove the muffler 92-5771), remove the spring from the anchor protector (Figure 46). bracket on the engine deck (Figure 48). - Page 36 Removing the Engine Figure 50 (page 35). Using a spring-removal tool (Toro Part No. Remove the engine and engine deck from the 92-5771), install the tension spring to the anchor machine (Figure 50). bracket on the engine deck (Figure 48).
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Page 37: Fuel System Maintenance
Fuel System Install the fuel filter in the bottom of the carburetor (Figure 51). Maintenance Align the O-ring in to the groove in the sediment cup and install the sediment cup to the fuel-valve housing. Cleaning the Fuel-Sediment Move the lever of the fuel valve to the O position (all the way to the right) and check for leaks. -
Page 38: Drive System Maintenance
Drive System Maintenance Tire Air Pressure The following table shows the appropriate air pressure for the tires as installed at the factory. g020836 Figure 54 Important: Always check the information on the actual tires for the correct air pressure 1. Example of tire wear caused by underinflation requirement. -
Page 39: Servicing The Reduction Case
Servicing the Reduction Remove the oil-level-check bolt and washer from the oil-level port (Figure 57). Case • If the oil level is below the threads in the oil-level port, add oil as follows: Important: If the oil level in the reduction case is too low or too high and you run the engine, Remove the filler bolt and washer from you may damage the engine or the reduction... - Page 40 Install the filler bolt and washer to the filler port of the reduction case and tighten the filler bolt (Figure 58). Install the engine; refer to Installing the Engine (page 36). g020127 Figure 58 1. Oil-level-check 3. Oil-level port 5. Filler port bolt 2.
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Page 41: Belt Maintenance
Belt Maintenance Inspecting the Belts Service Interval: After the first 25 hours—Inspect the belts and adjust as necessary (belt-drive models only). Every 40 hours—Inspect the belts and adjust as necessary (belt-drive models only). Park the machine on a level surface and shut off the engine. -
Page 42: Replacing The Belts
Replacing the Belts Service Interval: Every 2 years (belt-drive models only). Removing the Belts Park the machine on a level surface and shut off the engine. Allow the machine to cool. Disconnect the wire from the spark plug; refer to Disconnecting the Spark-Plug Wire (page 28). - Page 43 Adjusting the Belt Guide Note: To access the belt guide, remove the divider plate; refer to Removing the Divider Plate (page 28). Guide air gap: 2.5 to 4.0 mm (3/32 to 5/32 inch) Park the machine on a level surface and shut off the engine.
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Page 44: Aligning The Pulleys
Tighten the bolt that secures the belt guide to the engine (Figure 65). Check the clutch operation; refer to Checking the Clutch Operation (page 44). Install the divider plate; refer to Installing the Divider Plate (page 28). Checking the Clutch Operation Service Interval: Every 40 hours Important: The paddles must not rotate in an... -
Page 45: Paddle Maintenance
Paddle Maintenance Adjusting the Paddles Important: Complete the Preparing the Machine for Maintenance (page 28) before adjusting any of the paddles. Note: Over time, you may need to adjust the mixer paddles to account for wear. g029188 Figure 68 Aligning the Circumferential-Drum 1. - Page 46 Aligning the End-Paddle Wipers Aligning the Adjustable-End Paddles Rotate the wiper and fixed paddle around the end plate of the drum and locate smallest Align the adjustable-end paddle to the mark that distance between the drum and the wiper of the you made in step Aligning the End-Paddle paddle.
- Page 47 Cleaning Storage For storage over 30 days, prepare the machine as Cleaning the Machine follows: Remove dirt and grime from the external parts of Regular cleaning and washing with mild detergent and the entire machine, especially the engine. Clean water increases the life span of the machine. Clean dirt and debris from the outside of the engine the machine after each use before the dirt hardens.
- Page 48 Note: Do not install the wire on the spark plug. Grease the machine; refer to Lubricating the Bearings and Seals (page 29). Check and tighten all bolts, nuts, and screws. Repair or replace any part that is damaged. Paint all scratched or bare metal surfaces with paint available from your Authorized Service Dealer.
- Page 49 Troubleshooting Problem Possible Cause Corrective Action The engine does not start. 1. The fuel-valve lever is in the O 1. Move the fuel-valve lever to the O position. position. 2. The choke is closed 2. Open the choke when starting a hot engine.
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- Page 52 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.