Table Of Contents - ABB AK101 User Manual

CONTENTS
1 INTRODUCTION .......................................................... 2
2 DESCRIPTION .............................................................. 3
2.1 Model 6553 Display Unit ..................................... 3
2.1.1 Range Display ......................................... 3
2.2 Model 006540203 or 006548000
Katharometer Analyzer Panel .............................. 4
2.3 Model 4234 500/4234 501
Power Supply Units (PSU) ................................... 4
2.4 Remote Indicator/Controllers .............................. 4
3 PREPARATION ............................................................. 5
3.1 Identification ....................................................... 5
3.1.1 Model 6553 Display Unit ....................... 5
3.1.2 Model 006540 203 or 006548 000
Katharometer Analyzer Panels ............... 5
3.1.3 Model 4234 Power Supply Unit ............. 6
3.1.4 AK100 Ordering Information .................. 7
4 MECHANICAL INSTALLATION .................................... 8
4.1 Locating and Mounting System Items ................. 8
4.1.1 Models AK101 and AK104 Display Unit 8
4.1.2 Katharometer Analyzer Panel ................ 9
4.1.3 Model 4234 Power Supply Unit ........... 10
4.1.4 Cubicle Mounted System .................... 11
4.2 Sample Gas Interconnections ........................... 12
5 ELECTRICAL INSTALLATION .................................... 13
5.1 Electrical Interconnections - Fig. 5.1 ................. 13
5.1.1 Model 6553 Display Unit ..................... 17
5.1.2 Model 006540 203 and 006548 000
Katharometer Analyzer Panel .............. 21
5.1.3 Model 4234 Power Supply Unit ........... 22
5.2 Intrinsically Safe Requirements .......................... 23
5.2.1 Cable Requirements ............................ 23
5.2.2 Interconnection Cables ....................... 23
5.2.3 Installing Remote Ancillary Items ......... 23
5.2.4 Full Intrinsically Safe Requirements ...... 23
6 SETTING UP ............................................................... 24
6.1 Katharometer Analyzer Panel -
Filling the Drying Chamber ................................ 24
6.2 Setting Sample Flow ......................................... 24
6.3 Electrical Checks .............................................. 25
6.3.1 Power Supply Unit Output ................... 25
6.3.2 Zener Diode Safety Barrier Devices ..... 25
6.3.3 Checking Intrinsically Safe Earth .......... 25
7 CONTROLS & DISPLAYS .......................................... 26
7.1 Displays ............................................................ 26
7.2 Switch Familiarization ........................................ 26
8 START-UP ................................................................... 27
8.1 Instrument Start-Up .......................................... 27
8.2 Alarm Set Point ................................................. 27
8.2.1 Type of Alarm Action ........................... 27
8.2.2 Hydrogen Alarm Set Point ................... 27
8.3 Electrical Calibration ......................................... 27
8.4 Gas Calibration ................................................. 27
8.4.1 Introduction ......................................... 27
8.4.2 Purge Gas ........................................... 27
8.4.3 Hydrogen ............................................ 28
9 OPERATION ............................................................... 29
9.1 Normal .............................................................. 29
9.1.1 Purging of Hydrogen Coolant Gas ....... 29
9.1.2 Filling with Hydrogen Coolant Gas ....... 29
9.2 Range 1 Operating Page .................................. 30
9.3 Range 2 Operating Page - AK101 only ............. 30
9.4 Range 3 Operating Page - AK101 only ............. 30
10 PROGRAMMING ........................................................ 31
10.1 Range 1 (UPPER DISPLAY) .............................. 34
10.1.1 Access to Secure Parameters ............. 34
10.1.2 Language Page ................................... 34
10.1.3 Set Up Outputs Page .......................... 34
10.1.4 Electrical Calibration Page
(UPPER DISPLAY) ............................... 36
10.2 Range 2 (LOWER DISPLAY) - AK101 only ........ 37
10.2.1 Access to Secure Parameters ............. 37
10.2.2 Language Page ................................... 37
10.2.3 Set Up Outputs Page .......................... 37
10.2.4 Electrical Calibration Page (LOWER
DISPLAY) - AK101 only ....................... 39
10.3 Range 3 ............................................................ 40
10.3.1 Access to Secure Parameters (LOWER
DISPLAY) - AK101 only ....................... 40
10.3.2 Language Page ................................... 40
10.3.3 Set Up Outputs ................................... 40
10.3.4 Electrical Calibration Page (LOWER
DISPLAY) - AK101 only ....................... 42
11 MAINTENANCE .......................................................... 43
11.1 General Maintenance ......................................... 43
11.1.1 Pressure .............................................. 43
11.1.2 Flow .................................................... 43
11.1.3 Leaks .................................................. 43
11.1.4 Vibration .............................................. 43
11.1.5 Contamination ..................................... 43
11.1.6 Ambient Temperature .......................... 43
11.1.7 Bridge Current .................................... 43
11.2 Diagnostic Tests ............................................... 43
11.2.1 Checking Output of the PSU ............... 43
11.2.2 Checking Integrity of
Zener Diode Safety Barrier Devices ..... 43
11.2.3 Checking the Katharometer Output ..... 43
11.3 Routine Maintenance ........................................ 43
11.3.1 Hydrogen Katharometer Calibration .... 43
11.3.2 Purge Gas Katharometer Calibration ... 43
11.3.3 Changing Desiccant in Drying
Chamber ............................................. 44
11.4 Repair Maintenance .......................................... 44
11.4.1 Removing Liquid from
Katharometer Measurement Block ...... 44
11.4.2 Removal/Replacement of an Indicator
Unit ..................................................... 45
11.4.3 Error Messages ................................... 45
12 SPARE PARTS LIST ................................................... 45
12.1 Consumables Description ................................. 45
12.2 Routine Maintenance Parts ............................... 45
12.3 Repair Maintenance Parts ................................. 45
13 CERTIFICATES ........................................................... 46
14 SPECIFICATION ......................................................... 47
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