Page 1 ROBOTICS Product manual IRB 2600...
Page 2 Trace back information: Workspace R18-2 version a18 Checked in 2018-11-20 Skribenta version 5.3.012...
Page 3 Product manual IRB 2600-20/1.65 IRB 2600-12/1.65 IRB 2600-12/1.85 IRB 2600ID-15/1.85 IRB 2600ID-8/2.0 IRC5 Document ID: 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved. Specifications subject to change without notice.
Page 4 The information in this manual is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this manual. Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damages to persons or property, fitness for a specific purpose or the like.
Page 5: Table Of Contents
Robot in hot environments .................. 2.6.1 Start of robot in hot environments .............. Robot in cold environments ................. 2.7.1 Start of robot in cold environments ............Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 6: Table Of Contents
Measuring the play, axis 6 ................. 4.4.6 Measuring the play, axis 5 (ID upper arm) ............ 4.4.7 Measuring the play, axis 6 (ID upper arm) ............ Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 7: Table Of Contents
Screw joints ....................Weight specifications ..................Standard tools ....................Special tools ....................Lifting accessories and lifting instructions .............. Spare part lists Spare part lists and illustrations ................Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 9: Overview Of This Manual
Prerequisites Maintenance/repair/installation personnel working with an ABB Robot must: • be trained by ABB and have the required knowledge of mechanical and electrical installation/repair/maintenance work. Product manual scope The manual covers covers all variants and designs of the IRB 2600/IRB 2600 ID.
Page 10 The following updates and additions have been made in this revision: • Variant IRB 2600ID added throughout the manual. • Safety symbols updated throughout the manual. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 11: Table Of Contents
Fitting equipment on robot on page • Added section Setting the system parameters for a suspended or tilted robot on page Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 12 Corrected data for which motor pins to connect when releasing the brakes, see Removing motors on page 301 Refitting motors on page 313. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 13 Technical reference manual - Lub- rication in gearboxes. For article number see References on page Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 14: Product Manual, Spare Parts - Irb
Changed the tightening torque of the oil plug located on axis-1 gearbox. • Recommendation about changing oil in axis-2 gearbox in floor standing position added. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 15 Changed the method for replacing the axis-1 gearbox and the base. Published in release R18.2. The following updates are done in this revision: • Updated reference. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 16: Product Documentation
Product documentation Categories for user documentation from ABB Robotics The user documentation from ABB Robotics is divided into a number of categories. This listing is based on the type of information in the documents, regardless of whether the products are standard or optional.
Page 17 The operating manuals describe hands-on handling of the products. The manuals are aimed at those having first-hand operational contact with the product, that is production cell operators, programmers, and troubleshooters. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 18: How To Read The Product Manual
Likewise, certain work methods or general information that is valid for several robot models, can be illustrated with illustrations that show a different robot model than the one that is described in the current manual. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 19: Safety
Limitation of liability Any information given in this manual regarding safety must not be construed as a warranty by ABB that the industrial robot will not cause injury or damage even if all safety instructions are complied with. The information does not cover how to design, install and operate a complete system, nor does it cover all peripheral equipment that can influence the safety of the entire system.
Page 20 Unauthorized modifications of the originally delivered robot are prohibited. Without the consent of ABB, it is forbidden to attach additional parts through welding, riveting, or drilling of new holes into the castings. The strength of the robot could be affected.
Page 21: Protective Stop And Emergency Stop
1.1.2 Protective stop and emergency stop 1.1.2 Protective stop and emergency stop Overview The protective stops and emergency stops are described in the product manual for the controller. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 22: Safety Actions
1.2 Safety actions 1.2.1 Fire extinguishing Note Use a CARBON DIOXIDE (CO ) extinguisher in the event of a fire in the manipulator or controller. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 23: Emergency Release Of The Robot Axes
When releasing the holding brakes, the robot axes may move very quickly and sometimes in unexpected ways. Make sure no personnel is near or beneath the robot. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 24: Make Sure That The Main Power Has Been Switched Off
To avoid these personal injuries, switch off the main power on the controller before proceeding work. Note Switch off all main power switches in a MultiMove system. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 25: Safety Risks
Corrective maintenance must only be carried out by qualified personnel who are familiar with the entire installation as well as the special risks associated with its different parts. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 26 ABB is not liable for damages caused by the use of non-original spare parts and special equipment. ABB is not liable for damages or injuries caused by unauthorized modifications to the robot.
Page 27: Moving Robots Are Potentially Lethal
The hold-to-run function is used in manual mode, not in automatic mode. Make sure no personnel are present within the working range of the robot before pressing the start button. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 28: First Test Run May Cause Injury Or Damage
If maintenance or repair has been done, pay special attention to the function of the part that was serviced. Collision risks CAUTION When programming the movements of the robot, always identify potential collision risks before the first test run. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 30: Enabling Device And Hold-To-Run Functionality
How to operate the hold-to-run function for IRC5 is described in Operating manual - IRC5 with FlexPendant. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 31: Risks Associated With Live Electric Parts
The power supply for the motors (up to 800 VDC). • The user connections for tools or other parts of the installation (max. 230 VAC). Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 32 Tools, material handling devices, etc., may be live even if the robot system is in the OFF position. Power supply cables which are in motion during the working process may be damaged. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 33: The Unit Is Sensitive To Esd
The mat must be grounded through a current-limit- ing resistor. Use a dissipative table mat. The mat should provide a controlled discharge of static voltages and must be grounded. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 34: Hot Parts May Cause Burns
Wait until the potentially hot component has cooled if it is to be removed or handled in any other way. Do not put anything on hot metal surfaces, e.g. paper or plastic. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 35: Safety Risks Related To Pneumatic/Hydraulic Systems
Gravity may cause any parts or objects held by these systems to drop. Dump valves should be used in case of emergency. Shot bolts should be used to prevent tools, etc., from falling due to gravity. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 36: Safety Risks With Pressure Relief Valve
The pressure relief valve is a vital part preventing too much air pressure being built up inside the robot. If too much air pressure has been built up, there is a risk of personal injury and mechanical damage. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 37: Brake Testing
3 Inspect and verify that the axis maintains its position. If the robot does not change position as the motors are switched off, then the brake function is adequate. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 38: Safety Risks During Handling Of Batteries
Risk of fire or explosion. Operating temperatures are listed in Pre-installation procedure on page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 39: Safety Risks During Work With Gearbox Lubricants (Oil Or Grease)
Possible pressure build-up in gearbox Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 40 The magnetic oil plugs will take Contaminated oil in care of any remaining metal gear boxes chips. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 41: Safety Signals And Symbols
ELECTROSTATIC Warns for electrostatic hazards which could result DISCHARGE (ESD) in severe damage to the product. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 42 Symbol Designation Significance NOTE Describes important facts and conditions. Describes where to find additional information or how to do an operation in an easier way. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 43: Safety Symbols On Product Labels
Prohibition Used in combinations with other symbols. xx0900000839 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 44 Brake release Pressing this button will release the brakes. This means that the robot arm can fall down. xx0900000808 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 45 Tip risk when loosening bolts The robot can tip over if the bolts are not securely fastened. xx0900000810 xx1500002402 Crush Risk of crush injuries. xx0900000817 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 46 Risk of heat that can cause burns. (Both signs are used) xx0900000818 xx1300001087 Moving robot The robot can move unexpectedly. xx0900000819 xx1000001141 xx1500002616 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 47 Lifting of robot xx0900000822 Can be used in combination with prohibition if oil is not allowed. xx0900000823 Mechanical stop xx0900000824 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 48 Shut off with handle Use the power switch on the controller. xx0900000827 Do not step Warns that stepping on these parts can cause damage to the parts. xx1400002648 Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 49: Installation And Commissioning
If the IRB 2600/IRB 2600 ID is connected to power, always make sure that the robot is connected to protective earth before starting any installation work. For more information see: • Product manual - IRC5 Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 50: Unpacking
It also contains information useful during later re-installation of the robot. Prerequisites for installation personnel Installation personnel working with an ABB product must: • be trained by ABB and have the required knowledge of mechanical and electrical installation/maintenance/repair work • conform to all national and local codes.
Page 51 The robot installation is restricted to the mounting options given in following load table(s). Floor mounted Force Endurance load (in operation) Max. load (emergency stop) Force xy ±2330 N ±5450 N Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 52 Maximum tilt 15° The limit for the maximum payload on the robot is reduced if the robot is tilted from 0°. Contact ABB for further information about accept- able loads. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q...
Page 53 Protection type Protection class Manipulator, protection type Standard IRB 2600: IP 67 IRB 2600ID upper arm: IP 54 Manipulator, protection type Foundry Plus IP 67 Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 54: Working Range And Type Of Motion
IRB 2600 Type C-20/1.65 IRB 2600 Type C-12/1.65 IRB 2600-12/1.85 2148 mm 1174 mm 967 mm 506 mm 1553 mm 1853 mm Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 55 936 mm 542 mm 1550 mm 1850 mm IRB 2600ID-8/2.00 2295 mm 1321 mm 1051 mm 539 mm 1700 mm 2000 mm Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 56 469 mm 1353 mm 1653 mm IRB 2600 - 12/1.85 2148 mm 1174 mm 967 mm 506 mm 1553 mm 1853 mm Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 57 936 mm 542 mm 1550 mm 1850 mm IRB 2600ID-8/2.00 2295 mm 1321 mm 1051 mm 539 mm 1700 mm 2000 mm Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 58 Axis 4 (IRB 2600 standard) Wrist motion ±400° Axis 4 (IRB 2600ID) Wrist motion ±175° Axis 5 Bend motion ±120° Axis 6 Turn motion ±400° Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 59: Risk Of Tipping/Stability
The position where part of the lower arm (A) is beginning to show in the hole, is approximate. 0° xx0900000211 WARNING The robot is likely to be mechanically unstable if not secured to the foundation. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 60: On-Site Installation
Roundsling, length 2 m (put folded in U-shape around the upper arm) Roundsling, length 1.5 m (put folded in U-shape around gearbox axis 3) Lifting lug Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 61 U-shape around the gear- • Lifting on page 60 box. Make sure the roundslings do not rub against any sharp edges. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 62 A: Area where the connection box can be damaged while lifting. Lift the robot with an overhead crane. Lifting capacity: • Required equipment on page 60 Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 63: Lifting And Turning A Suspended Mounted Robot
442. Any additional equipment required is specified in the instruction for the lifting accessory. Contact ABB for more information. How to lift and turn the robot into position for wall position: Contact ABB for more information. How to lift and turn the robot into position for tilted position: Contact ABB for more information.
Page 64: Setting The System Parameters For A Suspended Or Tilted Robot
The Gravity Beta is a positive rotation direction around the y-axis in the base coordinate system. The value is set in radians. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 65 Mounting angle (A°) Gravity Beta Floor mounted 0° 0.000000 (Default) Tilted mounting 15° 0.261799 Wall mounting 90° 1.570796 Suspended mounting 180° 3.141593 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 66 90° (Wall) 1.570796 -90° (Wall) -1.570796 Note For suspended robots (180°), it is recommended to use Gravity Beta instead of Gravity Alpha. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 67 The system parameters are described in Technical reference manual - System parameters. The system parameters are redefined in the Configuration Editor, in RobotStudio or on the FlexPendant. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 68: Manually Releasing The Brakes
The brake will function again as soon as the button is released. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 69 See the previous figure. The brake will function again as soon as the button is released. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 70 Incorrect connections can cause all brakes to be released simultaneously! xx1400001984 Axes 4, 5 and 6: Pos 6: 0 V Pos 4: +24 V xx1400001985 Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 71: Orienting And Securing The Robot
The illustration shows the hole configuration used when securing the robot. xx0900000193 Center axis 1 Note Only the three outer holes are used to secure the robot! Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 72 Note Securing screws, oiled M16 x 60 3 pcs Quality 8.8 200 Nm Washers 17 x 30 x 3 3 pcs Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 73 Make sure the robot base is correctly fit- screws while lowering it into its mounting ted onto the guide sleeves. position. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 74 When bolting a mounting plate or frame to a concrete floor, follow the general instructions for expansion-shell bolts. Screw joints must be able to withstand the stress loads defined in section Loads on foundation, robot on page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 75: Fitting Equipment On Robot
All equipment and cables used on the robot, must be designed and fitted not to damage the robot and/or its parts. Note Never drill a hole in the robot without first consulting ABB! Robot dimensions Dimensions IRB 2600-20(12)/1.65, IRB 2600 Type C-20(12)/1.65...
Page 76 Other types than Type A (IRB 2600ID) = 276 mm Dimensions IRB 2600-12/1.85 xx0900000680 Description For all other dimensions see IRB 2600-20(12)/1.65 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 77 2.3.6 Fitting equipment on robot Continued Dimensions IRB 2600ID-15/1.85 xx1000000962 Description For dimensions, see IRB 2600-X/1.85 R 172 Minimum turning radius for axis 4 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 78 2.3.6 Fitting equipment on robot Continued Dimensions IRB 2600ID-8/2.00 xx1000000963 Description For dimensions, see IRB 2600-X/1.85 R 172 Minimum turning radius for axis 4 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 79 IRB 2600 Type C- 20/1.65 IRB 2600-12/1.85 IRB 2600-12/1.65 15 kg 1 kg 15 kg 15 kg 35 kg IRB 2600 Type C- 12/1.65 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 80 35 kg IRB 2600ID-8/2.00 15 kg 1 kg 15 kg 15 kg 35 kg Note Maximum loads must never be exceeded! Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 81 The illustrations show the fitting holes available for fitting extra equipment on the base and frame of the robot. IRB 2600 Standard & ID. xx0900000227 Attachment holes on base Center axis 2 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 82 The illustrations show the fitting holes available for fitting extra equipment on the lower and upper arms of the robot. IRB 2600 standard xx0900000234 Center axis 4 Center axis 3 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 83 2.3.6 Fitting equipment on robot Continued IRB 2600ID xx1000000707 Hole through axis 4, diameter 50 Center axis 3 2x M8 through Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 84 The uppermost holes for fitting equipment on the lower arm are only applicable to variant IRB 2600 -12/1.85. Lower arm of IRB 2600 -20/1.65 and -12/1.65, IRB 2600 Type C-20(12)/1.65 xx0900000491 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 85 Continued Upper arm xx1000000823 Holes on top of upper arm, 2 pcs Holes on other side (symmetrical to A), 2 pcs Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 86 A = R98 xx0800000278 Smallest circumscribed radius axis 4 Note Use attachment screws M6, quality 12.9 and 10 mm used thread length. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 87 IRB 2600ID xx1000000822 Smallest circumscribed radius axis 5 Hole through axis 6, diameter 50 mm See table below! Variant C mm IRB 2600ID-15/1.85 IRB 2600ID-8/2.00 Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 88: Loads Fitted To The Robot, Stopping Time And Braking Distances
The performance of the motor brake depends on if there are any loads attached to the robot. For more information, see product specification for the robot. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 89: Restricting The Working Range
Remove the mechancial stop bracket if the robots full working range is from a mechanical stop to another mechanical stop. Otherwise the mechanical stop pin will be worn out. xx1500000253 Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 90: Mechanically Restricting The Working Range Of Axis 1
These procedures include references to the may be required. See refer- tools required. ences to these procedures in the step-by-step instruc- tions below. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 91 -13.5° (IRB 2600 Type C-20/1.65, IRB 2600 Type C-12/1.65) • -16.5° (IRB 2600-20/1.65, IRB 2600-12/1.65, IRB 2600-12/1.85, IRB 2600ID- 15/1.85, IRB 2600ID-8/2.0) Attachment screws Washers Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 92 Fit the stop lugs firmly with attachment Specified in Required equipment on screws and washers according to the figure page Additional stops on page Tightening torque: 82 Nm Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 93: Installing Options
The fans are installed on the motors, axes 1 or 2, as shown in the figure below. xx0900000232 Fan, motor axis 1 Fan, motor axis 2 Protection cover Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 94 These procedures include references to may be required. See refer- the tools required. ences to these procedures in the step-by-step instruc- tions below. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 95 B: Position where the fan shall be aligned with connection box • C: Fan Fit the fanbox with two attachment screws M6x25. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 96 Parts: • A: Protection cover • B: Fan Secure the fan cable to the protection cover with a cable strap. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 97: Installing An Expansion Container
Oil expansion container with cover Base O-ring D220x5 Attachment screw M5x20, quality 8.8-A2F and washer (2+2 pcs) O-ring D1=9.5 D2=1.6 Oil plug (to be removed) Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 98: Mounted Robot On
Apply some grease on the small o-ring and place it in the recess on the expansion con- tainer. Fit a plastic plug in the oil drain hole. xx1500001956 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 99 Turn the robot so it is not suspended. Turn the robot to suspended position. Inspect the oil level. See procedure for suspended robot, specting oil level, axis-1 gearbox on page 119. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 100: Installation Of Foundry Plus Cable Guard (Option No. 908-1)
Separate instructions for IRB 2600, 4600, 6620, 6640, 6650S, 6660 and 7600 are available in English, German, French, Spanish and Italian and can be found on the DVD delivered with the Cable guard, article number 3HAC035933-001. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 101: Signal Lamp (Option)
The lamp is active in MOTORS ON mode. Further information Further information about the MOTORS ON/MOTORS OFF mode may be found in the product manual for the controller. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 102: Robot In Hot Environments
Let the overpressure leave the gearbox. Refit the oil plug. Continue releasing the overpressure on all gearboxes. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 103: Robot In Cold Environments
If the program consists of large wrist movements, it is possible that the reorientation velocity, which is always high in predefined velocities, needs to be included in the ramping up. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 104: Electrical Connections
Robot cable, power: 7 m 3HAC026787-001 Robot cable, power: 15 m 3HAC026787-002 Robot cable, power: 22 m 3HAC026787-003 Robot cable, power: 30 m 3HAC026787-004 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 105 There is a grounding/bonding point on the manipulator base. The grounding/bonding point is used for potential equalizing between control cabinet, manipulator and any peripheral devices. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 106 These cables are not included in the standard delivery, but are included in the delivery if the fan option is ordered. The cables are completely pre-manufactured and ready to plug in. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 107 2.8.1 Robot cabling and connection points Continued Cabling to be installed on the robot is specified in section Installation of cooling fan for motors (option) on page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 108: Customer Connection On Robot
The figure shows signal lamp fitted on IRB 2600 Standard. Customer connection. xx1700002239 Air M16x1.5 (24° cone sealing) R2.CP R2.CS R2.ETHERNET Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 109 Hood foundry • Hinged frame, hood • Multicontact-module, female • Hose coupling Connector set R1.CP/CS 3HAC033181-001 on base • M12 connector, male Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 110 Art. no. Content • Pins for cable area 0.21 - 0.93 R2.CP/R2.CS R2.CP/R2.CS 3HAC025396-001 mm² • Bottle shaped shrinking hose • Angle shaped shrinking hose Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 111: Customer Connections On Upper Arm
XP6.1 R2.CP.A R1.CP/CS.d1 XP6.2 R2.CP.B R1.CP/CS.d6 XP6.3 R2.CP.C R1.CP/CS.d3 XP6.4 R2.CP.D R1.CP/CS.d4 XP6.1 R2.CP.E R1.CP/CS.d1 XP6.2 R2.CP.F R1.CP/CS.d6 R2.CP.G (Earth) Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 112 R1.CP/CS.b15 XP5.3.2 R2.CS.S R1.CP/CS.b16 XP5.3.3 R2.CS.T R1.CP/CS.b18 XP5.3.4 R2.CS.U R1.CP/CS.b19 XP5.3.5 R2.CS.V R1.CP/CS.b20 XP5.3.6 R2.CS.W R1.CP/CS.b21 XP5.2.9 R2.CS.X R1.CP/CS.b22 XP5.2.10 R2.CS.Y R1.CP/CS.b23 XP5.2.11 R2.CS.Z R1.CP/CS.b24 Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 113: Maintenance
If the IRB 2600/IRB 2600 ID is connected to power, always make sure that the IRB 2600/IRB 2600 ID is connected to protective earth before starting any maintenance work. For more information see: • Product manual - IRC5 Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 114: Maintenance Schedule And Expected Component Life
40000 hours. ABB Connected Services and its Assessment tools can help you to identify the real stress level of your robot, and define the optimal ABB support to maintain your robot working. Contact your local ABB Customer Service to get more information.
Page 115: Maintenance Schedule
First change when DTC reads: • 6,000 hours Second change when DTC reads: • 24,000 hours Following changes: • Every 24,000 hours. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 116 2 days/week or 18 months if the robot is powered off 16 h/day. The lifetime can be extended with a battery shutdown service routine. See Operating manual - IRC5 with FlexPendant for instructions. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 117 1 12 months Inspection Motor fan Every 12 Inspect the fan for contam- months ination that could hinder the air supply. Clean if ne- cessary. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 118: Expected Component Life
SIS (See the Operating manual - Service Infomation System) In applications such as Foundry or Washing the robot can be exposed to chemicals, high temperature or humidity which can have an effect on the lifetime of gearboxes. Contact the local ABB Robotics Service team for more information.
Page 119: Inspection Activities
IRB 2600-20/1.65, IRB 2600-12/1.65, IRB 2600-12/1.85, IRB 2600ID-15/1.85, IRB 2600ID-8/2.0 xx0800000304 Oil plug, inspection Oil plug, gearbox, with sealing washer Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 120 IRB 2600 Type C-20/1.65, IRB 2600 Type C-12/1.65 IRB 2600 Type C-20/1.65, IRB 2600 Type C-12/1.65 is not available for suspended installation. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 121 Open the oil plug, inspection. Location of oil plugs (floor mounted) on page 119. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 122: Gearbox On
Before proceeding, please read the safety information in the section Safety risks during work with gearbox lubricants (oil or grease) on page Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 123 Before refitting the oil plug in the gearbox, always replace the oil plug sealing washer with a new one. If not there is a risk of leakage. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 124: Inspecting The Oil Level, Axis 2 Gearbox
For article number see Spare part lists on page 445. Standard toolkit Content is defined in section Standard tools on page 441. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 125 Add oil if required. How to fill oil is described in section • Changing the oil, axis-2 gearbox on page 163 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 126 Before refitting the oil plug in the gearbox, always replace the oil plug sealing washer with a new one. If not there is a risk of leakage. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 127: Inspecting The Oil Level, Axis 3 Gearbox
Other tools and procedures may be required. These procedures include references to the See references to these procedures in the tools required. step-by-step instructions below. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 128 • Changing the oil, axis-3 gearbox on page 167 Refit the oil plug. Tightening torque: • in armhouse: 10 Nm • in gearbox: 3 Nm Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 129: Inspecting The Oil Level, Axis 4 Gearbox
Other tools and procedures may be required. These procedures include references to the See references to these procedures in the tools required. step-by-step instructions below. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 130 How to fill oil is described in section: • Changing the oil, axis-4 gearbox on page 171 Refit the oil plug, filling. Tightening torque: • 10 Nm Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 131: Inspecting Oil Level, Gearbox Axes 5 - 6
4 in the calibration position. IRB 2600ID: Move the robot to a position where axis 4 is placed in -25°. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 132 How to fill oil is described in section: • Changing oil, axes-5 and -6 gear- boxes on page 175 Refit the oil plug. Tightening torque: • 10 Nm Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 133: Inspecting The Cable Harness
See references to these procedures in the tools required. step-by-step instructions below. Circuit diagram See chapter Circuit diagram on page 447. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 134 Replace the cable harness if wear, cracks or How to replace the cable harness is de- damage is detected. scribed in Repair on page 187. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 135: Inspecting Information Labels
• hydraulic pressure supply • air pressure supply to the robot, before entering the robot work- ing area. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 136 3.3.7 Inspecting information labels Continued Action Note Check all labels. See the figure in Location of information labels on page 135. Replace any missing or damaged labels. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 137: Inspecting The Mechanical Stop Pin, Axis 1
These procedures include may be required. See refer- references to the tools re- ences to these procedures in quired. the step-by-step instructions below. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 138 C O-ring (2 pcs) - Not used if bracket (D) is installed. D Bracket E Stop pin Check that the mechanical stop pin is prop- erly attached. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 139 Continued Action Note Check that the mechanical stop pin can move freely in both directions and the bracket works as it is supposed to. xx1000000222 Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 140: Inspecting Additional Mechanical Stops
Attachment screws plus washers • Document for movable mechanical stop For spare part number see Spare part lists on page 445. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 141 If any damage on stops or attachment screws Attachment screws: etc. is detected, the mechanical stops must • M12x40, quality 8.8-A3F be replaced! • 2 pcs/stop lug Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 142: Inspecting Dampers
Spare part no. Note Damper Spare part lists on page 445. Standard toolkit Content is defined in section Standard tools on page 441. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 143 Check all dampers for existing impressions larger than 2-3 mm. Check attachment screws for deformation. If any damage is detected the damper must be replaced. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 144: Inspecting The Pressure Relief Valve
If the air pressure is stopped up, too much pressure can be built up which can be hazardous. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 145 Action Note Check if the pressure relief valve is contam- inated or covered with litter. Clean if necessary. Note Use a cloth or a brush. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 146: Inspecting Signal Lamp (Option)
If the signal lamp is damaged, it shall be replaced! Action Note Check that the signal lamp is lit when motors are put in operation ("MOTORS ON"). Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 147 Also repair possible damages of the special Foundry Prime paint coat of the robot. Cut the paint or surface on the robot be- fore replacing parts on page 193. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 148: Replacement / Changing Activities
Before starting any inspection, maintenance, or changing activities of lubrication, always contact the local ABB Service organization for more information. For ABB personnel: Always check ABB Library for the latest revision of the manual Technical reference manual - Lubrication in gearboxes, in order to always get the latest information of updates about lubrication in gearboxes.
Page 149 Expansion container, gearbox axis 1 Used when the robot is fitted in a suspended position. (valid for IRB 2600-20/1.65, IRB 2600-12/1.65, IRB 2600-12/1.85, IRB 2600ID-15/1.85, IRB 2600ID-8/2.0) Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 150: Changing The Oil, Axis 1 Gearbox On Floor Mounted Robots
IRB 2600-20/1.65, IRB 2600-12/1.65, IRB 2600-12/1.85, IRB 2600ID-15/1.85, IRB 2600ID-8/2.0 xx0800000304 Oil plug, filling and venting Oil plug, draining, with sealing washer Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 151 • Type of lubrication in gearboxes on page 148 Standard toolkit Content is defined in section Standard tools on page 441. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 152 Valid for IRB 2600 Type C-20/1.65, IRB 2600 Type C-12/1.65: Remove the protective cap from the oil nipple and connect the oil dispenser. xx1800001136 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 153 Suck out the oil with the oil dispenser. Note There will be some oil left in the gear after draining. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 154 Before refitting the oil plug in the gearbox, always replace the oil plug gasket with a new gasket. If not there is a risk of leakage. xx1800001138 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 155 Before proceeding, please read the safety information in the section Safety risks during work with gearbox lubricants (oil or grease) on page Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 156 Valid for IRB 2600-20/1.65, IRB 2600-12/1.65, Different position due to design differ- IRB 2600-12/1.85, IRB 2600ID-15/1.85, IRB ences: 2600ID-8/2.0: Open the oil plug, filling. xx1800001137 xx1800001139 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 157 Remove the oil dispenser and refit the protect- ive cap to the nipple. xx1800001136 Refit the oil plug. Tightening torque: 24 Nm Different position due to design differ- ences: xx1800001137 xx1800001139 Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 158: Changing The Oil, Axis-1 Gearbox On Suspended Robots
Oil dispenser One example of oil dispenser can be found in section: • Type of lubrication in gearboxes on page 148 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 159 Connect the oil dispenser to the oil plug for Required equipment on page 158. draining. xx1800001271 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 160 • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 161 Inspecting oil level, axis-1 gearbox on page 119 Disconnect the oil change equipment and put on the protective hood on the oil plug. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 162 If a floor mounted robot shall be fitted in a suspended mounted position, an expansion container must be installed. See Installing an expansion container on page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 163: Changing The Oil, Axis-2 Gearbox
To be fitted on a hose, and then used for draining connected to the quick connect fit- ting. Location of oil plugs on page 163. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 164 Drain the gearbox oil using an oil collecting vessel. Note Draining is time-consuming. Elapsed time varies depending on the temperature of the oil. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 165 Open oil plug, filling. See the figure in: • Location of oil plugs on page 163 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 166 Before refitting the oil plug in the gearbox, always replace the oil plug sealing washer with a new one. If not there is a risk of leakage. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 167: Changing The Oil, Axis-3 Gearbox
Type of lubrication in gearboxes on page 148 Funnel xx1200000862 Standard toolkit Content is defined in section Standard tools on page 441. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 168 Open the oil plug, gearbox and use it as a See the figure in: ventilation hole. • Location of oil plugs on page 167 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 169 Before proceeding, please read the safety information in the section Safety risks during work with gearbox lubricants (oil or grease) on page Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 170 Inspecting the oil level, axis 3 gearbox on page 127 Refit the oil plug. Tightening torque: • in armhouse: 10 Nm • in gearbox: 3 Nm Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 171: Changing The Oil, Axis-4 Gearbox
Length: minimum 300 mm. Diameter: 5 mm. Funnel xx1200000862 Standard toolkit Content is defined in section Standard tools on page 441. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 172 Insert a compressed air hose approximately 100 mm into the gearbox, to vent the gear- box. This speeds up the draining significantly. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 173 Before proceeding, please read the safety information in the section Safety risks during work with gearbox lubricants (oil or grease) on page Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 174 Use a funnel. Note The amount of oil to be filled depends on the amount previously being drained. Refit the oil plug. Tightening torque: 10 Nm. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 175: Changing Oil, Axes-5 And -6 Gearboxes
Oil plug, wrist (also used as air inlet when draining from oil plug A) Wrist IRB 2600ID shown in position for filling. xx1000000987 Oil plug, filling Oil plug, draining Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 176 Turn axis-4 through 90° so that the oil plug on the side of the wrist points downwards. Then turn axis-4 another 90°. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 177 5 - 6 on page 131 Note If the robot is fitted in a suspended position, the wrist should be turned 180°. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 178 3 Maintenance 3.4.7 Changing oil, axes-5 and -6 gearboxes Continued Action Note Refit the oil plugs. Tightening torque: • 10 Nm Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 179: Replacing Smb Battery
See Operating manual - IRC5 with FlexPendant for instructions. WARNING See instructions for batteries, Safety risks during handling of batteries on page Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 180 DSQC 633A xx0800000322 SMB battery (2-pole battery contact) Battery cover Attachment screws SMB battery cable How to arrange the battery cable Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 181 Do not replace the battery contact! Equipment Note SMB battery pack Battery includes protection circuits. Replace it only with given spare part no. or an ABB approved equivalent. Spare part lists on page 445. Standard toolkit Content is defined in section Standard tools on page 441.
Page 182 The unit is sensitive to ESD on page 33 Reconnect the battery cable to the SMB battery. See the figure in Location of SMB battery on page 180. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 183 Make sure all safety requirements are met when performing the first test run. These are further de- tailed in the section First test run may cause injury or damage on page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 184: Cleaning
Never point the water jet at connectors, joints, sealings, or gaskets. • Do not use compressed air to clean the robot. • Never use solvents that are not approved by ABB to clean the robot. • Do not spray from a distance closer than 0.4 m. •...
Page 185 Typical tap water pressure and flow Instructions for steam or high pressure water cleaning ABB robots with protection types Foundry Plus, Wash, or Foundry Prime can be cleaned using a steam cleaner or high pressure water cleaner. The following list defines the prerequisites: •...
Page 186 Cooling fans Inspect the air supply inlet of the the motor cooling fans. Clean to remove any contamination that could hinder the air supply. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 187: Repair
Each procedure contains all the information required to perform the activity, for example spare parts numbers, required special tools, and materials. WARNING Repair activities not described in this chapter must only be carried out by ABB. Otherwise damage to the mechanics and electronics may occur. Required equipment The details of the equipment required to perform a specific repair activity are listed in the respective procedures.
Page 188: General Procedures
Spray any suspected leak areas with the leak detec- tion spray. Bubbles indicate a leak. When the leak has been localized, take the necessary measures to correct the leak. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 189: Mounting Instructions For Bearings
Make sure the bearing is properly aligned as this will directly affect the durab- ility of the bearing. Greasing of bearings Note This instruction is not valid for solid oil bearings. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 190 Grooved ball bearings must be filled with grease from both sides. • Tapered roller bearings and axial needle bearings must be greased in the split condition. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 191: Mounting Instructions For Seals
Never hammer directly on the seal as this may result in leakage. Make sure no grease left on the robot surface. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 192 If the flange surfaces are defective, the parts may not be used because leakage could occur. Clean the surfaces properly in accordance with the recommendations of ABB. Distribute the sealing compound evenly over the surface, preferably with a brush. Tighten the screws evenly when fastening the flange joint.
Page 193: Cut The Paint Or Surface On The Robot Before Replacing Parts
Carefully grind the paint edge that is left on the structure to a smooth surface. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 194: The Brake Release Buttons May Be Jammed After Service Work
If a button gets jammed in the depressed position, the alignment of the brake release unit must be adjusted so that the buttons can move freely in their tubes. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 195: Complete Robot
Removing the SMB unit on page 235 • Brake release unit Removing the brake release board on page 241 • Motors Removing motors on page 301 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 196 Cable harness, base and frame. xx0900000009 Cover base Bracket Cable harness Axis-1 motor cable Axis-2 motor cable Axis-2 motor Axis-1 motor Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 197 Other tools and procedures may be re- These procedures include references to the quired. See references to these procedures tools required. in the step-by-step instructions below. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 198 • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 199 Remove the cover base. xx0800000456 A Base B Cover base C Attachment screws Disconnect connectors on the brake release unit: • • • Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 200 A Thin nut, width 30 mm B R1.SMB C Bracket D Air connector Unscrew the nut for the air connection on the inside of the bracket. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 201 How to remove the SMB unit is described screws. in section: • Removing the SMB unit on page 235 Leave the screws in the base. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 202 Parts: • A: Screen connection (4 pcs) Disconnect the earth cables. xx0900000015 Parts: • A: Earth • B: Distance screws Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 203 Remove the bracket securing the cable See the figure in: package to the frame. • Location of the cable harness on page 196 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 204 Before starting this procedure, first remove the cable harness in the base Removing the complete cable harness on page 195 and frame Removing the complete cable harness on page 195. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 205 Remove the brackets on the lower arm. xx0900000020 Parts: • A: Bracket, lower arm • B: Bracket, lower arm • C: Bracket, armhouse • D: Cable bracket Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 206 See section • Replacing the cable harness in the Remove the cable package in the upper upper arm - IRB 2600ID on page 222 arm. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 207: Refitting The Complete Cable Harness
Refitting the SMB unit on page 238 • Brake release unit Refitting the brake release board on page 242 • Motors Refitting motors on page 313 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 208 Cable harness, base and frame. xx0900000009 Cover base Bracket Cable harness Axis-1 motor cable Axis-2 motor cable Axis-2 motor Axis-1 motor Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 209 These procedures include references to the quired. See references to these procedures tools required. in the step-by-step instructions below. Cable grease Shell Alvania WR2 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 210 B Connectors to SMB unit and Brake release unit C R1.CP/CS D Air hose E R1.MP F R1.SMB (Connector bent and taped upwards) Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 211 Note Use caution when performing this procedure in order not to damage cables or other components! Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 212 Connect the axis-1 and axis-2 motor cables. How to refit the motor cables is described in section: • Refitting motors on page 313 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 213 • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 214 Secure the bracket with its attach- ment screws. xx0900000018 Parts: • A: Base • B: Attachment screws (2 pcs) • C: Bracket Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 215 A: Screen connections (4 pcs) When refitting connectors on the bracket, put it at a 90° angle. xx0900000013 Parts: • A: Bracket • B: Base Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 216 D: R2.SMB • E: R1.CP/CS • F: R1.MP • G: Air hose • H: Position of R1.ETHERNET (if used) • J: R1.SMB Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 217 Refit the air hose connector on the bracket. Note Check that there is no leakage from the air hose. Reconnect the battery cable. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 218 • Refitting the cable harness in the lower arm and armhouse on page 219 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 219 • Location of the cable harness on page 208 (Cable harness, lower arm) Push the cable harness carefully into the armhouse. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 220 Replacing the cable harness in the Refit the cable package in the upper arm. upper arm - IRB 2600ID on page 222 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 221 Make sure all safety requirements are met when performing the first test run. These are further detailed in the section First test run may cause injury or damage on page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 222: Replacing The Cable Harness In The Upper Arm - Irb 2600Id
The location of the cable harness in the upper arm is shown in the figure. xx1000001000 Bracket (inside armhouse) Cover Cable harness Connectors motor axis 6 (2 pcs) Bracket (securing cable harness to arm tube) Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 223 If the robot is to be calibrated with fine calibration: Remove all external cable packages (DressPack) and tools from the robot. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 224 6) Note No need to remove the axis-6 motor. Only the motor cables need to be disconnected. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 225 Remove the two VK-covers, covering the attachment screws securing the cable har- ness to the arm tube. xx1000000934 Parts: A VK-covers (2 pcs) Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 226 Pull the cable harness out carefully! The space in the armhouse is cramp. Place the upper arm tube somewhere safe. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 227 3, 4, 5 and 6 through the hole in the arm house. xx1000000996 Part: A Hole for cables Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 228 Apply flange sealant on the surface where the cover shall be fitted. See figure! xx1000001006 Part: A Flange sealant: Loctite 574, 12340011-116 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 229 Fit the bracket (A) to the arm house. xx1000000998 Parts: A Bracket B Attachment screws (2 pcs) C Connectors motor axis 5 D Motor axis 5 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 231 Secure the upper arm tube with its attach- Tightening torque: 35 Nm. ment screws. Refit the wrist. See section • Refitting the wrist on page 348 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 232 D FP connectors axes 3, 4, 5 and 6 (see markings for axis) Refit the cover on the arm house with its Tightening torque: 14 Nm. attachment screws. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 233 Make sure all safety requirements are met when performing the first test run. These are further detailed in the section First test run may cause injury or damage on page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 234: Replacing Smb Unit
Do not replace the battery contact! Equipment Note Standard toolkit Content is defined in section Standard tools on page 441. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 235 • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 236 It is not needed to remove these three screws. xx0900000100 Parts: A Screw to be removed B Screws to be unscrewed a little (3 pcs) Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 237 See the figure in: the SMB unit: • Location of SMB unit on page 234 • R1.SMB1-2 • R1.SMB3-6 • R2.SMB Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 238 Location of SMB unit on page 234 Note Use caution when performing this procedure order not to damage cables or other com- ponents! Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 239 Make sure all safety requirements are met when performing the first test run. These are further detailed in the section First test run may cause injury or damage on page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 240: Replacing The Brake Release Board
Connectors on push-button board The connectors X8, X9 and X10 are placed on the push-button board as shown in the figure below. xx1700000978 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 241 Remove the push button guard from the The guard must be removed to ensure a SMB cover. correct refitting of the brake release board. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 242 • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 243 A Base B Base cover C Attachment screws M6x16 quality 8.8-A2F (6 pcs) Secure the base cover with its attachment screws. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 244 Make sure all safety requirements are met when performing the first test run. These are further detailed in the section First test run may cause injury or damage on page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 245: Upper Arm
The figure shows IRB 2600 Standard but is also valid for IRB 2600ID. xx1100000947 Upper arm Attachment screws M8x40, quality steel 12.9 gleitmo (12 pcs) Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 246 These procedures include references to the tools quired. See references to these proced- required. ures in the step-by-step instructions be- low. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 247 Run the robot to the position shown in the figure. The robot must be floor mounted and the upper arm must be horizontally positioned. xx0800000336 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 248 How to disconnect cables from motors is axes 3, 4, 5 and 6. detailed in sections: • Removing motors on page 301 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 249 Location of the complete upper arm on page 245 Note Do not remove the attachment screws securing the gearbox axis 3 to the arm- house! Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 250 See figure Attaching the roundslings to the upper Use the longest roundslings (2 arm on page 251. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 251 Rotating lifting point, 2 pcs Roundsling around wrist unit Length: 1.5 m. Roundsling attached to arm house, 2 pcs Length: 2 m Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 252 It may be necessary to turn the gear by ro- tating the motor pinion with a rotation tool, Tightening torque : motor beneath the motor cover. • 35 Nm Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 253 A: Tubular shaft unit • B: Attachment screws M6x16 qual- ity 8.8-A2F (2 pcs) • C: Bracket Refit the signal lamp, if used. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 254 Make sure all safety requirements are met when performing the first test run. These are further detailed in the section First test run may cause injury or damage on page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 255: Replacing Complete Tubular Shaft Unit
2 pcs. Dimension: M8. Cleaning agent Isopropanol Sealing liquid Loctite 574 Standard toolkit Content is defined in section Standard tools on page 441. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 256 How to drain the oil from the gearbox is described in section: • Changing the oil, axis-4 gearbox on page 171 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 257 If only the tubular shaft unit shall be re- placed, it is a good idea to remove the wrist unit at this stage. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 258 • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 259 Fit guide pins in the upper arm house. Specified in Required equipment on page 255. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 260 Axis Calibration is described in Calibrating with Axis Calibration method on page 403. General calibration information is included in section Calibration on page 391. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 261 Make sure all safety requirements are met when performing the first test run. These are further detailed in the section First test run may cause injury or damage on page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 262: Replacing Wrist Unit
- IRB 2600. O-ring For spare parts no. see Spare parts - Upper arm (2.05/2.50/2.55) in Product manual, spare parts - IRB 2600. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 263 Use this procedure to remove the wrist unit. Action Note Decide which calibration routine to use, and take actions accordingly prior to beginning the repair procedure. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 264 Pour out the oil from the wrist unit. See the figure in • Location of wrist unit on page 262 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 265 Verify that the parallel pin sticks out from the wrist according to the meas- urement given below. xx1600000703 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 266 Secure the wrist unit with its attachment screws See the figure in and washers. • Location of wrist unit on page 262 Tightening torque: 35 Nm. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 267 Make sure all safety requirements are met when performing the first test run. These are further detailed in the section First test run may cause injury or damage on page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 268: Measuring The Play, Axis 5
4 90°. Fit the measuring tool, play to the turning Article number is specified in Required disc. equipment on page 268. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 269 The maximum play allowed at the given reading the dial indicator. distance from the center of axis 5 is, for robot version: • IRB 2600 -20/1.65, -12/1.65, - 12/1.85: 0.12 mm Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 270: Measuring The Play, Axis 6
Values for robot versions IRB 2600 - 20/1.65, -12/1.65, -12/1.85: • A: Measuring tool, play • B: 140 mm • m: 10 kg Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 271 (B) from the center of axis 6 is, for robot version: • Values for IRB 2600 -20/1.65, - 12/1.65, -12/1.85: 0.22 mm Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 272: Measuring The Play, Axis 5 (Id Upper Arm)
272. Fit the measuring tool to the turning disk Art. no. is specified in Required equip- adapter. ment on page 272. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 273 A from the turning disk. xx1100000691 A 140 mm Remove the load and set the dial indicator to zero. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 274 • IRB 2600ID - 8/2.00: 0.32 mm Turn axis 5 to +90°. Repeat step 9 step Turn axis 5 to -90°. Repeat step 9 step Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 275: Measuring The Play, Axis 6 (Id Upper Arm)
275. Fit the measuring tool to the turning disk Art. no. is specified in Required equip- adapter. ment on page 275. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 276: Product Manual - Irb
6. xx1100000692 A 100 mm (dial indicator) B 140 mm Remove the load and set the dial indicator to zero. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 277 • IRB 2600ID - 15/1.85: 0.20 mm • IRB 2600ID - 8/2.00: 0.22 mm Turn axis 6 to +180°. Repeat step 9 step Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 278: Lower Arm
Attachment screws M8x40 quality Steel 12.9 Gleitmo (12 pcs) Frame Gearbox axis 2 Washer (17 pcs) Attachment screws M8x40 quality Steel 12.9 Gleitmo (17 pcs) Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 279 Attachment screws M8x40 quality Steel 12.9 Gleitmo (12 pcs) Frame Gearbox axis 2 Washer (3 pcs) Attachment screws M10x40 12.9 Gleitmo 603+Geo500 (15 pcs) Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 280 Use this procedure to remove the lower arm. Action Note Decide which calibration routine to use, and take actions accordingly prior to beginning the repair procedure. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 281 IRB 2600-12/1.85, IRB 2600ID-15/1.85, IRB 2600ID-8/2.0) 30 kg (IRB 2600 Type C-20/1.65, IRB 2600 Type C-12/1.65) All lifting accessories used must be sized accordingly! Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 282 12/1.65, IRB 2600-12/1.85, IRB 2600ID- gearbox. 15/1.85, IRB 2600ID-8/2.0: xx1800000935 Valid for IRB 2600 Type C-20/1.65, IRB 2600 Type C-12/1.65: xx1800000934 Remove the lower arm. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 283 • A: Lifting lug Secure the lower arm with a roundsling in an overhead crane and lift it to the robot. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 284 Refitting the cable harness in the frame on page 210 • Refitting the cable harness in the lower arm and armhouse on page 219 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 285 Make sure all safety requirements are met when performing the first test run. These are further detailed in the section First test run may cause injury or damage on page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 286: Frame And Base
Frame and base in Product manual, spare parts - IRB 2600. Standard toolkit Content is defined in section Standard tools on page 441. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 287 • Location of stop pin axis 1 on page 286 Note The o-rings are not used when bracket (D) is installed. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 288 Make sure all safety requirements are met when performing the first test run. These are further detailed in the section First test run may cause injury or damage on page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 289: Replacing The Base
Arm house (part of complete upper arm) Tubular shaft (part of complete upper arm) Wrist unit (part of complete upper arm) Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 290 Flange sealant 12340011-116 Loctite 574 Only valid for IRB 2600-20/1.65, For sealing. IRB 2600-12/1.65, IRB 2600- 12/1.85, IRB 2600ID-15/1.85, IRB 2600ID-8/2.0. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 291 • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 292 The IRB 2600/IRB 2600 ID robot weighs 280 All lifting accessories used must be sized accordingly! Remove the bolts that secure the robot to the foundation. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 293 Valid for IRB 2600-20/1.65, IRB 2600- 12/1.65, IRB 2600-12/1.85, IRB 2600ID- 15/1.85, IRB 2600ID-8/2.0: Remove the expansion container, if avail- able. xx1800000881 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 294 Always use guide pins in pairs. xx1800000883 CAUTION The arm system and axis-1 gearbox weighs 235 kg together. All lifting accessories must be sized accord- ingly. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 295 2600 Type C-12/1.65: Lifting eye: M12 xx1800000931 Remove the support legs attachments screws and remove the base from the sup- port legs. xx1800000885 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 296 Remove residues of old Loctite and other Use Loctite 7063 (or similar) for cleaning. contaminations from surfaces before apply- ing new Loctite 574. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 297 The arm system and axis-1 gearbox weighs 235 kg together. All lifting accessories must be sized accord- ingly. Lift the arm system to the mounting site. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 298 Valid for IRB 2600 Type C-20/1.65, IRB 2600 Type C-12/1.65: Attachment screws: M12x50 12.9 Gleitmo 603 and washers (12+12 pcs). Tightening torque: 110 Nm. xx1800000880 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 299 Stretch the roundslings to make sure that the robot weight is secured. xx1800000875 Lift the complete robot and remove the support legs from the base. xx1800000874 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 300 Make sure all safety requirements are met when performing the first test run. These are further detailed in the section First test run may cause injury or damage on page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 301: Motors
Attachment screws, axis-2 motor (4 pcs) + washers. See Tightening torques and attachment screws on page 320 Connection box Axis-1 motor Axis-2 motor Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 302 Tightening torques and attachment screws on page 320 Axis-3 motor Axis-4 motor Axis-5 motor Axis-6 motor O-ring (axis-4, axis-5 and axis-6) Armhouse Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 303 Connectors, motors axes 3 - 6 The figures shows the connectors in the armhouse. • IRB 2600 Standard: Axes 3-6 • IRB 2600ID: Axes 3-4 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 304 4 Repair 4.7.1 Removing motors Continued IRB 2600 Standard, motor type B MP3-6 FB3-6 xx1400002568 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 305 4 Repair 4.7.1 Removing motors Continued IRB 2600 Standard, motor type A xx0900000367 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 306 Other tools and procedures may be required. These procedures include references to the See references to these procedures in the tools required. step-by-step instructions below. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 307 If the robot is to be calibrated with fine calibration: Remove all external cable packages (DressPack) and tools from the robot. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 308 The gearbox has to be drained before in section: removing the motor. • Changing the oil, axis-2 gearbox on page 163 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 309 Check if the gearbox needs to be drained. Removing motors on page 301. • Draining gearbox on page 308 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 310 This must be done in order to be able to remove the bracket on top of motors axes 4, 5 and 6. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 311 (24 VDC connection) are phase de- pendent. If the connection on the pins is switched, it can cause severe dam- age to vital parts. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 312 Location of axis-1 and axis-2 Check that the o-ring also is removed. It might motors on page 301 stay in the armhouse when the motor is re- moved. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 313: Refitting Motors
320 Axis-2 motor: Attachment screw (4 pcs) + washers. See Tightening torques and attachment screws on page 320 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 314 Tightening torques and attachment screws on page 320 Axis-3 motor Axis-4 motor Axis-5 motor Axis-6 motor O-ring (axis-4, axis-5 and axis-6) Armhouse Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 315 Connectors, motors axes 3 - 6 The figures shows the connectors in the armhouse: • IRB 2600 Standard: Axes 3-6 • IRB 2600ID: Axes 3-4. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 316 MP3-6 FB3-6 xx1400002568 Note On IRB 2600 standard, motor type B the connector FB6 shall be fitted in a 30° angle. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 317 4 Repair 4.7.2 Refitting motors Continued IRB 2600 Standard, motor type A xx0900000367 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 318 Lifting tool, axis-3 For art. no. see Reference information. Motors For spare part no. see Spare part lists on page 445. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 319 Move axis-2 to 0° and axis-3 to maximal +. Release the axis-3 brake to be sure that the upper arm is completely vertical and rests against the damper. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 320 • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 321 (24 VDC connection) are phase de- pendent. If the connection on the pins is switched, it can cause severe dam- age to vital parts. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 322 • the motor is turned the correct • the pinion or gear of the motor does not get damaged! Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 323 Make sure that the wire exit holes of motor axis 3 is in the correct position. See illustration! xx0900000375 Parts: • A: Wire exit hole, motor axis 3 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 324 A Wire exit hole, motor axis 3 B Motor axis 3 C Motor axis 4 D Wire exit hole, motor axis 4 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 325 Refit the connection box (if it has been re- motors on page 313 moved). Note Make sure that the o-ring is in place! Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 326 IRB 2600 Standard, motor type B Note Connection bracket for FB6 shall be fitted in a 30° angle. See figure! xx1400002569 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 327 If the gasket is damaged, it need to be replaced. Make sure that the gasket on the cover on the armhouse is intact. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 328 Make sure all safety requirements are met when performing the first test run. These are further detailed in the section First test run may cause injury or damage on page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 329: Replacing Motor Axis 5 - Irb 2600Id
When a motor is replaced, make sure to use the correct type of new motor. Motors of different types may not be compatible. See the Spare parts manual delivered as a separate document on myABB business portal (www.myportal.abb.com). Location of motor axis 5 Motor axis 5 is located inside the upper arm tube as shown in the figure.
Page 330 Parts: • A: Inner attachment screws (2 pcs) • B: Directions of rotation Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 332 Remove the two VK-covers, covering the attachment screws securing the cable har- ness to the arm tube. xx1000000934 Parts: • A: VK-covers (2 pcs) Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 333 A: Motor axis 5 • B: Cover • C: Bracket (inside armhouse) • D: Attachment screws (2 pcs) • E: Bracket (upper arm tube) Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 334 Secure the upper arm tube with motor axis 5 pointing upwards. This is done in order to avoid draining the oil when motor axis 5 is removed. xx1000000938 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 335 Adjust the play by finding the smallest play. Secure the motor with its attachment Tightening torque: 10 Nm. screws. Lift the upper arm tube to the robot. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 336 Apply flange sealing (Loctite 574) on the surface where the cover shall be fitted. See figure! xx1000001006 Part: A Flange sealing (Loctite 574) Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 337 Secure the upper arm tube with its attach- Tightening torque: 35 Nm. ment screws. xx1000000936 Parts: A Attachment screws (8 pcs) Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 338 C O-ring D Distance ring E Bracket F Cover Refit the bracket with the remaining attach- See figure above. ment screws. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 339 Axis Calibration is described in Calibrating with Axis Calibration method on page 403. General calibration information is included in section Calibration on page 391. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 340 Make sure all safety requirements are met when performing the first test run. These are further detailed in the section First test run may cause injury or damage on page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 341: Replacing Motor Axis 6 And Wrist Unit - Irb 2600Id
These procedures include may be required. See refer- references to the tools re- ences to these procedures in quired. the step-by-step instructions below. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 343 Open the flexible coupling that secures the axis-5 motor, on the side facing the wrist. xx1000000874 Parts: A Coupling B Attachment screw Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 345 Remove the cable protection by removing the nuts securing it. xx1000000931 Parts: A Cable protection B Nuts (2 pcs) C Connector motor axis 6 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 346 A Attachment screws, bracket B Flexible coupling C Attachment screws, motor (3 pcs) D Cylindrical pins (2 pcs) E Motor axis 6 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 347 Tightening torque: 15 Nm. coupling with its attachment screw. xx1000000930 Parts: A Attachment screw, coupling B Flexible coupling C Motor axis 6 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 348 Remove the short screws temporarily used to secure from leakage from the wrist. xx1000000932 Parts: A Short screws (2 pcs) Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 349 B Attachment screw Secure the wrist with its attachment screws Tightening torque: 35 Nm. and washers. xx1000000875 Parts: A Attachment screws (4 pcs) Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 350 Fit a new VK cover. Article number is specified in Required equipment on page 341. xx1600001486 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 351 Make sure all safety requirements are met when performing the first test run. These are further detailed in the section First test run may cause injury or damage on page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 352: Adjusting The Play
Drill holes in the middle so that they match the existing holes that are used to place extra equipment at the wrist unit. xx1200000066 Note Do NOT drill holes in the robot! Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 354 Note Do not use too much force! xx1200000093 Parts: • A: Motor pinion • B: Gear Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 355 When the play is adjusted correctly, rotate the motor five revolutions and check the play again. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 356 If motor and gear is not running smoothly or if unnormal noice comes from the gears, the play must be readjusted. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 357: Gearboxes
IRB 2600 Type C-20/1.65, IRB 2600 Type C-12/1.65 Further information about the differences are given in Non-compatible versions of axis-1 and axis-2 gearboxes on page 428. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 358 Spinea gearbox Frame Radial sealing O-ring Gearbox axis 1 Washer (21 pcs) Attachment screws M8x80 quality Steel 12.9 Gleitmo (21 pcs) Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 359 Other tools and procedures may be re- These procedures include references to the tools quired. See references to these proced- required. ures in the step-by-step instructions below. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 360 Make sure the cabling brackets on the lower arm are unfastened and moved out of the way so that the cabling is not getting squeezed. xx1800000593 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 361 Remove the complete arm system from the Removing the base on page 291. base and lay down the robot on its side. xx1800000593 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 362 Fit two guide pins to the gearbox through the holes in the frame. xx1800000788 Guide pin, M8x100: 3HAC15520-1 Always use guide pins in pairs! Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 363 There will be some excess oil running out of the gearbox when it is removed. Use some absorbent material to catch the oil. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 364 Check the radial sealing in the frame. Replace if damaged. xx1800000794 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 365 Location of gearbox on page 358 Replace o-ring if damaged. Clean all assembly surfaces. Remove any painting from the assembly surfaces, with a knife. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 366 IRB 2600-12/1.85, IRB 2600ID-15/1.85, IRB 2600ID-8/2.0) 24 kg (IRB 2600 Type C-20/1.65, IRB 2600 Type C-12/1.65) All lifting accessories used must be sized accordingly! Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 367 15/1.85, IRB 2600ID-8/2.0: Tightening torque: 35 Nm. Valid for IRB 2600 Type C-20/1.65, IRB 2600 Type C-12/1.65: Tightening torque: 50 Nm. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 368 Refitting the cable harness in the frame on page 210 • Refitting the cable harness in the lower arm and armhouse on page 219 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 369 Make sure all safety requirements are met when performing the first test run. These are further detailed in the section First test run may cause injury or damage on page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 370: Replacing Gearbox Axis 2
IRB 2600-20/1.65, IRB 2600-12/1.65, IRB 2600-12/1.85, IRB 2600ID-15/1.85, IRB 2600ID-8/2.0 xx0900000380 Attachment screws M8x80 quality steel 12.9 Gleitmo (17 pcs) Washers (17 pcs) Gearbox axis 2 O-ring Frame Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 371 Always use guide pins in pairs. Guide pin, M10x150 3HAC15521-2 Valid for IRB 2600 Type C-20/1.65, IRB 2600 Type C-12/1.65. Always use guide pins in pairs. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 372 Be careful not to damage the cables! Action Note Decide which calibration routine to use, and take actions accordingly prior to beginning the repair procedure. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 373 Drain the gearbox. How to drain the gearbox is described in sec- tion: • Changing the oil, axis-2 gearbox on page 163 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 374 • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 375 15/1.85, IRB 2600ID-8/2.0) 14 kg (IRB 2600 Type C-20/1.65, IRB 2600 Type C-12/1.65) All lifting accessories used must be sized accordingly! Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 376 C: Holes for attachment screws that se- cure the lower arm to the axis-2 gearbox Secure the gearbox with a roundsling in an overhead crane or similar. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 377 If necessary, use removal tools to re- move the gearbox. Note Always use removal tools in pairs diagonal to each other. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 378 A: Gearbox axis 2 • B: Lifting lug • C: Holes for attachment screws securing the lower arm to gearbox axis 2. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 380 The weight of the complete upper and lower arm together is 100 kg All lifting accessories used must be sized accordingly. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 381 Attachment screws: M10x40 12.9 Gleitmo 603+Geo500 (15 pcs) Washers: 3HAC043534-001 (3 pcs) Tightening torque: 50 Nm ± 5 Nm and 90° angle ± 10°. xx1800000934 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 382 Make sure all safety requirements are met when performing the first test run. These are further detailed in the section First test run may cause injury or damage on page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 383: Replacing Gearbox Axis 3
Used to guide the gearbox and the upper arm during removal/refitting. Rotation tool 3HAB7887-1 Standard toolkit Content is defined in section Standard tools on page 441. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 384 Drain the gearbox. How to drain the gearbox is described in section: • Changing the oil, axis-3 gearbox on page 167 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 385 250 Connect the 24 VDC power supply to the axis-3 motor and release the brakes. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 386 CAUTION Remaining oil will drain out from the gear- box cavity when the gearbox is lifted out. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 388 It is a vital part for the stability of the robot. xx0800000389 Parts: • A: Cover • B: Attachment screws M6x25, quality 8.8-A2F (8 pcs) Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 389 Make sure all safety requirements are met when performing the first test run. These are further detailed in the section First test run may cause injury or damage on page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 390 This page is intentionally left blank...
Page 391: Calibration
Term Definition Calibration method A collective term for several methods that might be available for calibrating the ABB robot. Each method contains calibration routines. Synchronization position Known position of the complete robot where the angle of each axis can be checked against visual synchronization marks.
Page 392: Calibration Methods
Information about valid calibration method is found on the calibration label or in the calibration menu on the FlexPendant. If no data is found related to standard calibration, Calibration Pendulum is used as default. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 393 Brief description of calibration methods Calibration Pendulum method Calibration Pendulum is a standard calibration method for calibration of all ABB robots (except IRB 6400R, IRB 640, IRB 1400H, and IRB 4400S). Two different routines are available for the Calibration Pendulum method: •...
Page 394: When To Calibrate
The resolver values are changed If resolver values are changed, the robot must be recalibrated using the calibration methods supplied by ABB. Calibrate the robot carefully with standard calibration, according to information in this manual. If the robot has absolute accuracy calibration, it is also recommended, but not always necessary to calibrate for new absolute accuracy.
Page 395: Synchronization Marks And Axis Movement Directions
IRB 2600-20/1.65, -12/1.65, -12/1.85 IRB 2600 Type C-20/1.65, -12/1.65 xx0800000312 Synchronization mark, axis 1 Synchronization mark, axis 2 Synchronization mark, axis 3 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 396 Synchronization mark, axis 5 IRB 2600ID -15/1.85, -8/2.00 xx1000000445 Synchronization mark, axis 4 Synchronization mark, axis 5 Synchronization mark, axis 6 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 397 5 Calibration 5.2.1 Synchronization marks and synchronization position for axes Continued IRB 2600 -20/1.65, -12/1.65, -12/1.85 xx0800000321 Synchronization mark, axis 6 Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 398: Calibration Movement Directions For All Axes
Note! The graphic shows an IRB 7600. The positive direction is the same for all 6-axis robots, except the positive direction of axis 3 for IRB 6400R, which is in the opposite direction! xx0200000089 Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 399: Updating Revolution Counters
At delivery the manipulator is in the correct position, do NOT rotate axis 4 or 6 at power up before the revolution counters are updated. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 400 Step 2 - Updating the revolution counter with the FlexPendant Use this procedure to update the revolution counter with the FlexPendant (IRC5). Action On the ABB menu, tap Calibration. xx1500000942 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 401 Calibration method used at factory for each axis is shown, as well as calibration method used during last field calibration. Tap Manual Method (Advanced). xx1500000944 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 402 Check the synchronization position very carefully after each update. See Checking the synchronization position on page 422. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 403: Calibrating With Axis Calibration Method
FlexPendant. WARNING Calibrating the robot with Axis Calibration requires special calibration tools from ABB. Using other pins in the calibration bushings may cause severe damage to the robot and/or personnel. WARNING The calibration tool must be fully inserted into the calibration bushing, until the steel spring ring snaps into place.
Page 404 A benefit with reference calibration is that the current state of the robot is stored and not the state when the robot left the ABB factory. The reference value will be named according to tool name, date etc.
Page 405 To calibrate a suspended or wall mounted robot with the fine calibration routine, the robot must first be taken down and mounted standing on the floor. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 406: Calibration Tools For Axis Calibration
There is no risk for bad calibrations as long as the calibration tool is in one piece. WARNING Calibrating the robot with Axis Calibration requires special calibration tools from ABB. Using other pins in the calibration bushings may cause severe damage to the robot and/or personnel. Equipment, etc. Article number...
Page 407 • Outer diameter within Ø12g4 mm, Ø8g4 mm or Ø6g5 mm (depending on calibration tool size). • Straightness within 0.005 mm. xx1500000951 Outer diameter Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 408: Installation Locations For The Calibration Tools
This is shown in the figure. IRB 2600-20/1.65, IRB 2600-12/1.65, IRB 2600-12/1.85, IRB 2600ID-15/1.85, IRB 2600ID-8/2.0 xx1800000963 IRB 2600 Type C-20/1.65, IRB 2600 Type C-12/1.65 xx1800000964 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 409 5 Calibration 5.4.3 Installation locations for the calibration tools Continued IRB 2600, IRB 2600ID xx1600000521 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 410 5 Calibration 5.4.3 Installation locations for the calibration tools Continued IRB 2600 xx1600000522 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 411 Contains replacement calibration pin covers and protective plugs for the bushing. Protective plug on turning disc 3HAC057676-001 Replace if damaged or missing. (IRB 2600ID) 3HAC057511-001 (IRB 2600) Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 412: Axis Calibration - Running The Calibration Procedure
WARNING Calibrating the robot with Axis Calibration requires special calibration tools from ABB. Using other pins in the calibration holes may cause severe damage to the robot and/or personnel. Equipment, etc.
Page 413 10 Choose whether to save the calibration data or not. Calibration of the robot is not finished until the calibration data is saved, as last step of the calibration procedure. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 414 Use this procedure to call for the Axis Calibration method on the FlexPendant. Action Note On the ABB menu, tap Calibration. xx1500000942 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 415 The three-position enabling device on the Press and hold the three-position enabling FlexPendant has been released during robot device and press Play. movement. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 416 Confirm unsynchronized state by pressing Ac- knowledge to continue Axis Calibration proced- ure. Restart Axis Calibration procedure by pressing Play. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 417 SafeMove generates the message "Unsynchron- ized time limit expired" (anytime). xx1500002482 Press OK to continue Axis Calibration procedure. Restart Axis Calibration procedure by pressing Play. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 418 Replace the plug and the sealing with new spare part, if missing or damaged. xx1500000952 Protection cover and plug set: 3HAC059487-001. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 419 IRB 2600ID xx1700000411 Remove the tool from the protection plug. IRB 2600 xx1700000901 IRB 2600ID xx1700000902 Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 420: Calibrating With Calibration Pendulum Method
Where to find information for Calibration Pendulum Detailed instructions of how to perform Pendulum Calibration are given in the documentation enclosed with the calibration tools. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 421: Verifying The Calibration
Write down the values on a new label and stick it on top of the calibration label. The label is located on the lower arm. Remove any calibration equipment from the robot. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 422: Checking The Synchronization Position
If they do not, up- ization position for axes on page 395 date the revolution counters. Updating revolution counters on page 399. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 423: Decommissioning
These parts must also be disposed of in accordance with the current legislation of the country in which the robot and control unit are installed. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 424: Environmental Information
Incineration must be carried out under controlled conditions in accordance with local regulations. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 425 Spills can form a film on water surfaces causing damage to organisms. Oxygen transfer could also be impaired. • Spillage can penetrate the soil causing ground water contamination. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 426: Scrapping Of Robot
• When motors are removed from the robot, the robot will collapse if it is not properly supported before the motor is removed. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 427: Robot Description
IRB 2600 Type C - only IRB 2600 Axis 1 and 2 have Type C-20/1.65, IRB 2600 Type C- two versions of 12/1.65. gearboxes described below. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 428: Non-Compatible Versions Of Axis-1 And Axis-2 Gearboxes
Axis-1 motor pinion • Axis-2 motor pinion • Cable harness The listed parts are not interchangeable. The gearbox oils are not interchangeable. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 429 At delivery there is a designation label fitted to the lower arm of the Type C variant of the robot, informing that the robot is a Type C variant. xx1800002211 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 430 Hole pattern for 17 screws that fasten the Hole pattern for 16 screws that fasten the lower arm to the gearbox. lower arm to the gearbox. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 431 Use the table to identify which gearbox versions are installed on the robot, by article number. The article numbers specified are found in WebConfig. Contact ABB Service for further assistance regarding which gearbox versions are installed on the robot, if needed.
Page 432 This page is intentionally left blank...
Page 433: Reference Information
8.1 Introduction 8 Reference information 8.1 Introduction General This chapter includes general information, complementing the more specific information in the different procedures in the manual. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 434: Applicable Standards
Terminology and general principles EN 574:1996 + A1:2008 Safety of machinery - Two-hand control devices - Functional aspects - Principles for design Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 435 Safety requirements for industrial robots and robot systems ANSI/UL 1740 Safety standard for robots and robotic equipment CAN/CSA Z 434-14 Industrial robots and robot Systems - General safety require- ments Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 436: Unit Conversion
1 kg 2.21 lb. Weight 0.035 ounces Pressure 1 bar 100 kPa 14.5 psi Force 0.225 lbf Moment 1 Nm 0.738 lbf-ft Volume 0.264 US gal Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 437: Screw Joints
UNBRAKO screws UNBRAKO is a special type of screw recommended by ABB for certain screw joints. It features special surface treatment (Gleitmo as described below) and is extremely resistant to fatigue.
Page 438 A special torque specified in the repair, maintenance or installation procedure overrides the standard torque. Dimension Tightening torque (Nm) Tightening torque (Nm) Class 10.9, lubricated Class 12.9, lubricated Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 439 A special torque specified in the repair, maintenance or installation procedure overrides the standard torque. Dimension Tightening torque Nm - Tightening torque Nm - Tightening torque Nm - Nominal Min. Max. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 440: Weight Specifications
All components exceeding 22 kg (50 lbs) are highlighted in this way. To avoid injury, ABB recommends the use of a lifting accessory when handling components with a weight exceeding 22 kg. A wide range of lifting accessories and devices are available for each manipulator model.
Page 441: Standard Tools
Socket head cap no: 6, socket 1/2" bit L 20 mm Socket head cap no: 8, socket 1/2" bit L 20 mm Small cutting plier T-handle with ball head Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 442: Special Tools
Always use the same calibration method as used at the factory. Information about valid calibration method is found on the calibration label or in the calibration menu on the FlexPendant. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 443 The tools are specified directly in concerned instructions. Description Article no. Guide for reduction gear 3HAC068109-001 Used to guide axis-1 gear and frame during refitting. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 444: Lifting Accessories And Lifting Instructions
This implies that the instructions delivered with the lifting accessories should be stored for later reference. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 445: Spare Part Lists
Spare parts and exploded views are not included in the manual but delivered as a separate document for registered users on myABB Business Portal, www.mypo- rtal.abb.com. Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 446 This page is intentionally left blank...
Page 447: Circuit Diagram
Circuit diagram - IRB 6400RF 3HAC8935-1 Circuit diagram - IRB 6600 type A 3HAC13347-1 3HAC025744-001 Circuit diagram - IRB 6600 type B 3HAC13347-1 3HAC025744-001 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 448 3HAC029940-001 Circuit diagram - IRB 6700 3HAC043446-005 Circuit diagram - IRB 7600 3HAC13347-1 3HAC025744-001 Circuit diagram - Product.ProductName 3HAC050778-003 Circuit diagram - IRB 910SC 3HAC056159-002 Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 449: Index
148 connecting the robot and controller, cabling, 104 type of lubrication, 148 connection external safety devices, 26 copper magnesium disposal, 424 disposal, 424 Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 450 ESD, 33 calibration equipment, Levelmeter, 442 fire extinguishing, 22 Calibration Pendulum, 442 moving robots, 27 for service, 442 release robot axes, 23 torques on foundation, 51 Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 451 374, 380 upper arm, complete, 248, 252 validity and responsibility, 19 velocity zero position adjusting, 103 checking, 422 verifying calibration, 421 Product manual - IRB 2600 3HAC035504-001 Revision: Q © Copyright 2009-2018 ABB. All rights reserved.
Page 454 PuDong District SHANGHAI 201319, China Telephone: +86 21 6105 6666 ABB Inc. Robotics and Motion 1250 Brown Road Auburn Hills, MI 48326 Telephone: +1 248 391 9000 abb.com/robotics © Copyright 2009-2018 ABB. All rights reserved. Specifications subject to change without notice.

This manual is also suitable for:

Irb 2600-20/1.65 Irb 2600id-8/2.0 Irb 2600-12/1.85 Irb 2600-12/1.65 Irb 2600id-15/1.85

ABB IRB 2600 Series Product Manual

2 Installation and Commissioning

3 Maintenance

4 Repair

6 Decommissioning

7 Robot Description

8 Reference Information

9 Spare Part Lists

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Summary of Contents for ABB IRB 2600 Series

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