Page 1 Product manual IRB 2600...
Page 2 Trace back information: Workspace R15-1 version a3 Checked in 2015-03-25 Skribenta version 4.1.349...
Page 3 Product manual IRB 2600 - 20/1.65 IRB 2600 - 12/1.65 IRB 2600 - 12/1.85 IRB 2600ID - 15/1.85 IRB 2600ID - 8/2.0 M2004 Document ID: 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 4 The information in this manual is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this manual. Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damages to persons or property, fitness for a specific purpose or the like.
Page 5: Table Of Contents
Loads fitted to the robot, stopping time and braking distances ......Restricting the working range ................2.4.1 Introduction .................... 2.4.2 Mechanically restricting the working range of axis 1 ........Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 6 Replacing the cable harness in the upper arm - IRB 2600ID ......4.3.4 Replacing SMB unit ................. 4.3.5 Replacing the brake release unit ..............4.3.6 Replacing the base .................. Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 7 Standard tools ....................Special tools ....................Lifting accessories and lifting instructions .............. Spare part lists Spare part lists and illustrations ................Circuit diagram Circuit diagrams ....................Index Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
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Page 9: Overview Of This Manual
Prerequisites A maintenance/repair/installation craftsman working with an ABB Robot must: • be trained by ABB and have the required knowledge of mechanical and electrical installation/repair/maintenance work. Organization of chapters The manual is organized in the following chapters: Chapter...
Page 10 Reference Document Id Product specification - IRB 2600 3HAC035959- Circuit diagram - IRB 2600 3HAC029570- Product manual, spare parts - IRB 2600 3HAC049106- Operating manual - General safety information 3HAC031045- Product manual - IRC5 3HAC021313- IRC5 with main computer DSQC 639.
Page 11 367. • Figure of suspended robot added. See Lifting and turning a suspended mounted robot on page Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 12 258. • Added information about removing painting, if any, from assembly sur- faces when replacing gearboxes and motors. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 13 Corrected the spare part numbers for cable harnesses, see Electrical connections. • Corrected the spare part number for o-ring pos (5). See Base and frame unit. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 14 Information in 2.3.4 Manually releasing the brakes has been updated and two figures are added. • Motors Type B (IRB 2600) and Type A (IRB 2600ID) added. • A new WARNING! is added in the section about motor replacement, informing not to mix different motor types.
Page 15: Product Documentation, Irc5
This listing is based on the type of information in the documents, regardless of whether the products are standard or optional. All documents listed can be ordered from ABB on a DVD. The documents listed are valid for IRC5 robot systems.
Page 16 Operating manual - Introduction to RAPID • Operating manual - IRC5 with FlexPendant • Operating manual - RobotStudio • Operating manual - Trouble shooting IRC5, for the controller and manipulator. Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 17: How To Read The Product Manual
Likewise, certain work methods or general information that is valid for several robot models, can be illustrated with illustrations that show a different robot model than the one that is described in the current manual. Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
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Page 19: Safety
Specific safety information, pointed out in the procedures. How to avoid and eliminate the danger is either described directly in the procedure, or in specific instructions in the section Safety related instructions on page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 20: General Safety Information
• stopping functions Safety stops describes different types of • description of emergency stop stops. • description of safety stop • description of safeguarding Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 21: Safety In The Robot System
Limitation of liability Any information given in this manual regarding safety must not be construed as a warranty by ABB that the industrial robot will not cause injury or damage even if all safety instructions are complied with. Related information...
Page 22: Safety Risks
ABB is not liable for damages caused by the use of non-original spare parts and special equipment. ABB is not liable for damages or injuries caused by unauthorized modifications to the robot system.
Page 23 For example, secure the lower arm according to the repair instruction if removing the axis-2 motor. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 25: Caution - Hot Parts May Cause Burns
Wait until the potentially hot component has cooled if it is to be removed or handled in any other way. Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 26: Safety Risks Related To Tools/Work Pieces
Unauthorized modifications of the originally delivered robot are prohibited. Without the consent of ABB it is forbidden to attach additional parts through welding, riveting, or drilling of new holes into the castings. The strength could be affected.
Page 27: Safety Risks Related To Pneumatic/Hydraulic Systems
• Dump valves should be used in case of emergency. • Shot bolts should be used to prevent tools, etc., from falling due to gravity. Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 28: Safety Risks With Pressure Relief Valve
The pressure relief valve is a vital part preventing too much air pressure being built up inside the robot. If too much air pressure has been built up, there is a risk of personal injury and mechanical damage. Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 29: Safety Risks During Operational Disturbances
If the working process is interrupted, extra care must be taken due to risks other than those associated with regular operation. Such an interruption may have to be rectified manually. Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 30: Risks Associated With Live Electric Parts
The external voltage connected to the controller remains live even when the robot is disconnected from the mains. • Additional connections. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 31 Tools, material handling devices, etc., may be live even if the robot system is in the OFF position. Power supply cables which are in motion during the working process may be damaged. Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 32: Safety Actions
Robot motion in the Product specification). Also consider the maximum possible impact caused by a breaking or malfunctioning rotating tool or other device fitted to the robot. Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 33: Fire Extinguishing
1.2.4.2 Fire extinguishing 1.2.4.2 Fire extinguishing Note Use a CARBON DIOXIDE (CO ) extinguisher in the event of a fire in the robot system (robot or controller)! Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 34: Emergency Release Of The Robot Arm
Before releasing the brakes, make sure that the weight of the arms does not increase the pressure on the trapped person, further increasing any injury! Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 35: Brake Testing
3 Inspect and verify that the axis maintains its position. If the robot does not change position as the motors are switched off, then the brake function is adequate. Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 36: Risk Of Disabling Function "Reduced Speed 250 Mm/S
Do not change Transm gear ratio or other kinematic system parameters from the FlexPendant or a PC. This will affect the safety function "Reduced speed 250 mm/s". Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 37: Safe Use Of The Jogging Device
How to operate the hold-to-run function for IRC5 is described in Operating manual - IRC5 with FlexPendant. Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 39: Signal Lamp (Optional)
The lamp is active in MOTORS ON mode. Further information Further information about the MOTORS ON/MOTORS OFF mode may be found in the product manual for the controller. Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 40: Safety Stops
If the stop is..then it is classified as... category 0 (zero) uncontrolled category 1 controlled Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 41 FlexPendant and on the controller cabinet. There can also be other types of emergency stops on your robot. Consult your plant or cell documentation to see how your robot system is configured. Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 42: Safety Related Instructions
ELECTROSTATIC Warns for electrostatic hazards which could result DISCHARGE (ESD) in severe damage to the product. xx0200000023 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 43 Significance NOTE Describes important facts and conditions. xx0100000004 Describes where to find additional information or how to do an operation in an easier way. xx0100000098 Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 44: Safety Symbols On Product Labels
Prohibition Used in combinations with other symbols. xx0900000839 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 45 Tip risk when loosening bolts The robot can tip over if the bolts are not securely fastened. xx0900000810 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 46 Risk of heat that can cause burns. xx0900000818 Moving robot The robot can move unexpectedly. xx0900000819 xx1000001141 Brake release buttons xx0900000820 xx1000001140 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 47 No mechanical stop xx1000001144 Stored energy Warns that this part contains stored energy. Used in combination with Do not dismantle symbol. xx0900000825 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 48 Shut off with handle Use the power switch on the controller. xx0900000827 Do not step Warns that stepping on these parts can cause damage to the parts. xx1400002648 Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 49: Danger - Moving Robots Are Potentially Lethal
The hold-to-run function is used in manual mode, not in automatic mode. Make sure no personnel are present within the working range of the robot before pressing the start button. Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 50: Danger - First Test Run May Cause Injury Or Damage
Pay special attention to the function of the part that previously was serviced Collision risks CAUTION When programming the movements of the robot, always identify potential collision risks before the first test run. Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 51: Warning - The Brake Release Buttons May Be Jammed After Service Work
If a button gets jammed in the depressed position, the alignment of the brake release unit must be adjusted so that the buttons can move freely in their tubes! Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 52: Danger - Make Sure That The Main Power Has Been Switched Off
Switch off the main switch on the Drive Module. xx0600002783 K: Main switch, Drive Module Switch off the main switch on the Control A: Main switch, Control Module Module. Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 53: Warning - The Unit Is Sensitive To Esd
The location of the wrist strap button is shown in the following illustration. IRC5 The wrist strap button is located in the top right corner. xx1300000856 Wrist strap button Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 54: Warning - Safety Risks During Handling Of Batteries
Use safety glasses when handling the batteries. In the event of leakage, wear gloves and chemical apron. In the event of fire, use self-contained breathing apparatus. Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 55: Warning - Safety Risks During Work With Gearbox Lubricants (Oil Or Grease)
Possible pressure build-up in gearbox Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 56 The magnetic oil plugs will take care of any remaining metal Contaminated oil in chips. gear boxes Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 57: Installation And Commissioning
Safety on page 19 before performing any installation work. Note If the IRB 2600 is connected to power, always make sure that the robot is connected to protective earth before starting any installation work! For more information see: • Product manual - IRC5...
Page 58: Unpacking
It also contains information useful during later re-installation of the robot. Checking the pre-requisites for installation Installation craftsmen working with an ABB robot must: • be trained by ABB and have the required knowledge of mechanical and electrical installation/maintenance/repair work • conform to all national and local codes.
Page 59 ±3050 Nm Wall mounted Force Endurance load (in operation) Max. load (emergency stop) Force xy 2750 ±880 N 2750 ±4600 N Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 60 Maximum tilt 15° The limit for the maximum payload on the robot is reduced if the robot is tilted from 0°. Contact ABB for further information about accept- able loads. Minimum resonance 25 Hz frequency...
Page 61 Protection type Protection class Manipulator, protection type Standard IRB 2600: IP 67 IRB 2600ID upper arm: IP 54 Manipulator, protection type Foundry Plus IP 67 Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 62: Working Range And Type Of Motion
469 mm 1353 mm 1653 mm IRB 2600 - 12/1.85 2148 mm 1174 mm 967 mm 506 mm 1553 mm 1853 mm Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 63 936 mm 542 mm 1550 mm 1850 mm IRB 2600ID-8/2.00 2295 mm 1321 mm 1051 mm 539 mm 1700 mm 2000 mm Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 64 469 mm 1353 mm 1653 mm IRB 2600 - 12/1.85 2148 mm 1174 mm 967 mm 506 mm 1553 mm 1853 mm Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 65 936 mm 542 mm 1550 mm 1850 mm IRB 2600ID-8/2.00 2295 mm 1321 mm 1051 mm 539 mm 1700 mm 2000 mm Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 66 IRB 2600ID-15/1.85 R1850 R542 IRB 2600ID-8/2.00 R2000 R539 Robot motion, IRB 2600-20/1.65, -12/1.65, -12/1.85, 2600ID -15/1.89, -8/2.0 The table specifies the types and ranges of motion in every axes. Location of motion Type of motion Range of movement Axis 1 Rotation motion ±180°...
Page 67: Risk Of Tipping/Stability
This figure shows the robot in its shipping position, which also is a recommended transport position. The figure shows IRB 2600 but is also valid for IRB 2600ID. Best position of IRB 2600ID axis 4 is ±90°. he position where part of the lower arm (A) is beginning to show in the hole, is approximate.
Page 68: On-Site Installation
Roundsling, length 2 m (put folded in U-shape around the upper arm) Roundsling, length 1.5 m (put folded in U-shape around gearbox axis 3) Lifting lug Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 69 Use this procedure to lift the robot in a safe way. Action Note CAUTION The IRB 2600 robot weighs 280 kg. All lifting accessories used must be sized ac- cordingly! CAUTION Attempting to lift the robot in any other posi-...
Page 70 A: Area where the connection box can be damaged while lifting. Lift the robot with an overhead crane. Lifting capacity: • Required equipment on page 68 Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 71: Lifting And Turning A Suspended Mounted Robot
Special tools on page 384. Contact ABB for more information. How to lift and turn the robot into position for wall or tilted position: Contact ABB for more information! Illustration xx1000000181...
Page 72: Setting The System Parameters For A Suspended Or Tilted Robot
If the robot is mounted on a wall (rotated around the x-axis), then the robot base frame and the system parameter Gravity Alpha must be redefined. The value of Gravity Alpha should then be ±π/2 (±3.141593/2). Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 73 Robot, in the topic Motion. How to calculate a new value is detailed in Mounting angles and values on page Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 74 The system parameters are described in Technical reference manual - System parameters. The system parameters are redefined in the Configuration Editor, in RobotStudio or on the FlexPendant. Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 75: Manually Releasing The Brakes
The brake will function again as soon as the button is released. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 76 See the previous figure. The brake will function again as soon as the button is released. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 77 Incorrect connections can cause all brakes to be released simultaneously! xx1400001984 Axes 4, 5 and 6: Pos 6: 0 V Pos 4: +24 V xx1400001985 Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 78: Orienting And Securing The Robot
The illustration shows the hole configuration used when securing the robot. xx0900000193 Center axis 1 Note Only the three outer holes are used to secure the robot! Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 79 Note Securing screws, oiled M16 x 60 3 pcs Quality 8.8 200 Nm Washers 17 x 30 x 3 3 pcs Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 80 • Hole configuration, base on page 78 CAUTION The IRB 2600 robot weighs 280 kg. All lifting accessories used must be sized accordingly! CAUTION When the robot is put down after being lifted or transported, there is a risk of it tipping, if not properly secured.
Page 81 When bolting a mounting plate or frame to a concrete floor, follow the general instructions for expansion-shell bolts. Screw joints must be able to withstand the stress loads defined in section Loads on foundation, robot on page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 82: Fitting Equipment On Robot
Access to any of the following mounting holes may be obstructed by any additional cabling, equipment etc. fitted by the robot user. Make sure the required mounting holes are accessible when planning the robot cell. Note Never drill a hole in the robot without first consulting ABB! Robot dimensions Dimensions IRB 2600-20(12)/1.65 1019...
Page 83 2 Installation and commissioning 2.3.6 Fitting equipment on robot Continued Dimensions IRB 2600-12/1.85 xx0900000680 Description For all other dimensions see IRB 2600-20(12)/1.65 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 84 2.3.6 Fitting equipment on robot Continued Dimensions IRB 2600ID-15/1.85 xx1000000962 Description For dimensions, see IRB 2600-X/1.85 R 172 Minimum turning radius for axis 4 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 85 2.3.6 Fitting equipment on robot Continued Dimensions IRB 2600ID-8/2.00 xx1000000963 Description For dimensions, see IRB 2600-X/1.85 R 172 Minimum turning radius for axis 4 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 86 15 kg 1 kg 15 kg 15 kg 35 kg IRB 2600-12/1.85 10 kg 1 kg 10 kg 10 kg 35 kg Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 87 35 kg IRB 2600ID-8/2.00 15 kg 1 kg 15 kg 15 kg 35 kg Note Maximum loads must never be exceeded! Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 88 The illustrations show the fitting holes available for fitting extra equipment on the base and frame of the robot. IRB 2600 Standard & ID. xx0900000227 Attachment holes on base Center axis 2 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 89 The illustrations show the fitting holes available for fitting extra equipment on the lower and upper arms of the robot. IRB 2600 standard xx0900000234 Center axis 4 Center axis 3 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 90 2.3.6 Fitting equipment on robot Continued IRB 2600ID xx1000000707 Hole through axis 4, diameter 50 Center axis 3 2x M8 through Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 91 The uppermost holes for fitting equipment on the lower arm are only applicable to variant IRB 2600 -12/1.85. Figure 2.1: Lower arm of IRB 2600 -12/1.85, IRB 2600ID -15/1.85 and -8/2.00 xx0900000491 Figure 2.2: Lower arm of IRB 2600 -20/1.65 and -12/1.65...
Page 92 Holes on top of upper arm, 2 pcs Holes on other side (symmetrical to A), 2 pcs Fitting equipment on wrist and mounting flange IRB 2600. The illustration shows the fitting holes available for fitting extra equipment on the wrist of the robot.
Page 93 IRB 2600ID xx1000000822 Smallest circumscribed radius axis 5 Hole through axis 6, diameter 50 mm See table below! Variant C mm IRB 2600ID-15/1.85 IRB 2600ID-8/2.00 Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 94: Loads Fitted To The Robot, Stopping Time And Braking Distances
The performance of the motor brake depends on if there are any loads attached to the robot. For more information, see product specification for the robot. Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 95: Restricting The Working Range
Remove the mechancial stop bracket if the robots full working range is from a mechanical stop to another mechanical stop. Otherwise the mechanical stop pin will be worn out. xx1500000253 Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 96: Mechanically Restricting The Working Range Of Axis 1
These procedures include references to the may be required. See refer- tools required. ences to these procedures in the step-by-step instruc- tions below. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 97 Fit the stop lugs firmly with attachment Specified in Required equipment on screws and washers according to the figure page Additional stops on page Tightening torque: 82 Nm Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 98: Installing Options
The fans are installed on the motors, axes 1 or 2, as shown in the figure below. xx0900000232 Fan, motor axis 1 Fan, motor axis 2 Protection cover Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 99 These procedures include references to may be required. See refer- the tools required. ences to these procedures in the step-by-step instruc- tions below. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 100 B: Position where the fan shall be aligned with connection box • C: Fan Fit the fanbox with two attachment screws M6x25. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 101 Parts: • A: Protection cover • B: Fan Secure the fan cable to the protection cover with a cable strap. Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 102: Installing An Expansion Container
Oil plug (to be removed) Required equipment Equipment Note Expansion container Kit including oil. Lifting accessory 3HAC034766-001 Lifting instruction Included with the lifting accessory. Grease Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 103 153. Turn the robot to suspended position. Inspect the oil level. See procedure for suspended robot, specting oil level, axis-1 gearbox on page 121. Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 104: Installation Of Foundry Plus Cable Guard (Option No. 908-1)
2.5.3 Installation of Foundry Plus Cable guard (option no. 908-1) Introduction Separate instructions for IRB 2600, 4600, 6620, 6640, 6650S, 6660 and 7600 are available in English, German, French, Spanish and Italian and can be found on the DVD delivered with the Cable guard, article number 3HAC035933-001.
Page 105: Installation Of Signal Lamp (Option)
2 Installation and commissioning 2.5.4 Installation of signal lamp (option) 2.5.4 Installation of signal lamp (option) Signal lamp See the assembly instruction delivered with the signal lamp. Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 106: Robot In Hot Environments
Let the overpressure leave the gearbox. Refit the oil plug. Continue releasing the overpressure on all gearboxes. Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 107: Robot In Cold Environments
If the program consists of large wrist movements, it is possible that the reorientation velocity, which is always high in predefined velocities, needs to be included in the ramping up. Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 108: Electrical Connections
Robot cable, power: 7 m 3HAC026787-001 Robot cable, power: 15 m 3HAC026787-002 Robot cable, power: 22 m 3HAC026787-003 Robot cable, power: 30 m 3HAC026787-004 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 109 Cabling to be installed on the robot is specified in section Installation of cooling fan for motors (option) on page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 110: Customer Connection On Robot
UTOW71210SH06 and one UTOW71626SH06 connector on the front part of the upper arm. The customer connections are located on the robot as shown in the figure. The figure shows signal lamp fitted on IRB 2600 Standard. Customer connection upper arm. xx0800000289 Air M16x1.5 (24°...
Page 111 M12 connector, male • Pins for cable area 0.21 - 0.93 R2.CP/R2.CS R2.CP/R2.CS 3HAC025396-001 mm² • Bottle shaped shrinking hose • Angle shaped shrinking hose Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 112: Customer Connections On Upper Arm
Customer connections on upper arm The figure shows the customer connections on the upper arm, including the optional signal lamp that can be fitted to the armhouse. The figure shows the signal lamp fitted on IRB 2600 Standard. xx0800000290 Signal lamp R3.H1 +, R3.H2 -...
Page 113 R1.CP/CS.b15 XP5.3.2 R2.CS.S R1.CP/CS.b16 XP5.3.3 R2.CS.T R1.CP/CS.b18 XP5.3.4 R2.CS.U R1.CP/CS.b19 XP5.3.5 R2.CS.V R1.CP/CS.b20 XP5.3.6 R2.CS.W R1.CP/CS.b21 XP5.2.9 R2.CS.X R1.CP/CS.b22 XP5.2.10 R2.CS.Y R1.CP/CS.b23 XP5.2.11 R2.CS.Z R1.CP/CS.b24 Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 114 This page is intentionally left blank...
Page 115: Maintenance
Safety on page 19 before performing any service work! Note If the IRB 2600 is connected to power, always make sure that the IRB 2600 is connected to protective earth before starting any maintenance work! For more information see: •...
Page 116: Maintenance Schedule And Expected Component Life
3.2.1 Specification of maintenance intervals Introduction The intervals are specified in different ways depending on the type of maintenance activity to be carried out and the working conditions of the IRB 2600: • Calendar time: specified in months regardless of whether the system is running or not.
Page 117: Maintenance Schedule
The following table specifies the required maintenance activities and intervals. Maintenance activity Equipment Interval Cleaning Robot Cleaning the IRB 2600 on page 185 Inspection Oil level in axis-1 gearbox Every 12 months. Inspection Oil level in axis-2 gearbox Every 12 months.
Page 118 2 days/week or 18 months if the robot is powered off 16 h/day. The lifetime can be extended with a battery shutdown service routine. See Operating manual - IRC5 with FlexPendant for instructions. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 119 1 12 months Inspection Motor fan Every 12 Inspect the fan for contam- months ination that could hinder the air supply. Clean if ne- cessary. Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 120: Expected Component Life
SIS (See the Operating manual - Service Infomation System) In applications such as Foundry or Washing the robot can be exposed to chemicals, high temperature or humidity which can have an effect on the lifetime of gearboxes. Contact the local ABB Robotics Service team for more information.
Page 121: Inspection Activities
Valid for serial numbers from 101000- or 501000- xx0800000304 Oil plug, inspection Oil plug, gearbox Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 122 Valid for serial numbers up to -100999 or -500999 xx1000000669 Oil plug, gearbox Oil plug, inspection, on surface for motor flange Surface for motor flange Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 123 Valid for serial numbers up to -100999 and -500999 xx1000001436 Oil plug, inspection Oil plug, on surface for motor flange Surface for motor flange Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 124 Open the oil plug, inspection. Location of oil plugs (floor mounted) on page 121. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 125 The oil level of axis-1 gearbox can therefore only be inspected when the robot is mounted in an inverted position! Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 126 How to fill oil is described in section: • Changing the oil, axis 1 gearbox on floor mounted robots on page 153 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 127 Before refitting the oil plug in the gearbox, always replace the oil plug sealing washer with a new one. If not there is a risk of leakage. Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 128: Inspecting The Oil Level, Axis 2 Gearbox
Other tools and procedures may be required. These procedures include references to the See references to these procedures in the tools required. step-by-step instructions below. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 129 Before refitting the oil plug in the gearbox, always replace the oil plug sealing washer with a new one. If not there is a risk of leakage. Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 130: Inspecting The Oil Level, Axis 3 Gearbox
The axis 3 gearbox is located in the upper arm rotational center, underneath the motor attachment. The oil plug for inspection is shown in the figure. The figure shows IRB 2600 Standard but the position of plugs are approximately the same on IRB 2600ID.
Page 131 WARNING - Safety risks during work with gearbox lub- ricants (oil or grease) on page IRB 2600: Move the robot to where the upper arm points either straight up or straight down. IRB 2600ID: Move the robot to where the upper arm points straight up.
Page 132: Inspecting The Oil Level, Axis 4 Gearbox
Other tools and procedures may be required. These procedures include references to the See references to these procedures in the tools required. step-by-step instructions below. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 133 Measure the oil level at the oil plug hole. Required oil level: • below the oil plug flange. IRB 2600 Standard: 15 ±3 mm IRB 2600ID: 30 ±5 mm Add oil if required. How to fill oil is described in section: •...
Page 134: Inspecting Oil Level, Gearbox Axes 5 - 6
Use this procedure to fill oil in the gearbox. Action Note IRB 2600 Standard: Move the robot to a pos- ition where the upper arm is close to horizont- al and axis 4 in the calibration position. IRB 2600ID: Move the robot to a position where axis 4 is placed in -25°.
Page 135 Location of gearbox, axes 5-6 on page 134 Required oil level: • IRB 2600 Standard: 3 ± 3 mm from the lower edge of the oil plug in the wrist house. Open the oil plug in the tilt- house to allow the oil level between axis 5 and 6 to level.
Page 136: Inspecting The Cable Harness
3.3.6 Inspecting the cable harness 3.3.6 Inspecting the cable harness Location of cable harness The figure shows the location of the cable harness. The figure shows IRB 2600 with standard upper arm. xx0900000384 Cable harness Bracket, lower arm Bracket, lower arm...
Page 137 Replace the cable harness if wear, cracks or How to replace the cable harness is de- damage is detected. scribed in Repair on page 189. Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 138: Inspecting Information Labels
Note Labels For spare part number of a Labels are sold separately. specific label see Spare part lists on page 387. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 139 Check all labels. See the figure in Location of information labels on page 138. Replace any missing or damaged labels. Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 140: Inspecting The Mechanical Stop Pin, Axis 1
These procedures include may be required. See refer- references to the tools re- ences to these procedures in quired. the step-by-step instructions below. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 141 Check that the mechanical stop pin is prop- erly attached. xx0800000045 Parts: A Attachment screws B Bracket C O-ring (2 pcs) D Bracket E Stop pin Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 142 Continued Action Note Check that the mechanical stop pin can move freely in both directions and the bracket works as it is supposed to. xx1000000222 Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 143: Inspecting Additional Mechanical Stops
Other tools and procedures may be re- These procedures include references to the quired. See references to these procedures tools required. in the step-by-step instructions below. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 144 If any damage on stops or attachment screws Attachment screws: etc. is detected, the mechanical stops must • M12x40, quality 8.8-A3F be replaced! • 2 pcs/stop lug Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 145: Inspecting Dampers
3.3.10 Inspecting dampers Location of dampers The figure shows the location of all dampers to be inspected. The figure shows IRB 2600 with Standard upper arm. xx0800000297 Dampers axis 2 (IRB 2600 Standard and ID) Dampers axis 3 (IRB 2600 Standard and ID)
Page 146 Check all dampers for existing impressions larger than 2-3 mm. Check attachment screws for deformation. If any damage is detected the damper must be replaced. Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 147: Inspecting The Pressure Relief Valve
If the air pressure is stopped up, too much pressure can be built up which can be hazardous. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 148 • Location of the pressure relief valve on page 147 Clean if necessary. Note Use a cloth or a brush! Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 149: Inspecting Signal Lamp (Option)
3.3.12 Inspecting Signal lamp (option) 3.3.12 Inspecting Signal lamp (option) Location of signal lamp Signal lamp is an option. Located as shown in the figure. The figure shows IRB 2600 Standard. xx0800000290 Signal lamp R3.H1 +, R3.H2 - R2.CP R2.CS...
Page 150 Check whether the signal lamp is broken. If so, replace. Check the cable connections. Measure the voltage in connectors, motor axis 3. Check the cabling. If a fault is detected, re- place. Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 151: Replacement / Changing Activities
In order to always get the latest information of updates about lubrication in gearboxes, always check on ABB Library for the latest revision of the manual. A new revision will be published on ABB Library immediatly after any updates.
Page 152 Nipple for quick connect fitting, with o-ring Used on the axis-2 gearbox. Expansion container, gearbox axis 1 Used when the robot is fitted in a suspended position. Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 153: Changing The Oil, Axis 1 Gearbox On Floor Mounted Robots
The oil plugs are shown in the figure. Valid for serial numbers from 101000- and 501000- xx0800000304 Oil plug, filling Oil plug, draining Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 154 Required equipment Equipment Note Oil plug sealing washer, gearbox 3HAC029646-001 Lubricating oil See section Type of lubrication in gearboxes on page 151. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 155 Location of oil plugs on page 153 fitted. Note Draining is time-consuming. Elapsed time varies depending on the temperature of the oil. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 156 • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 157 How to inspect the oil level is de- scribed in section: • Inspecting oil level, axis-1 gearbox on page 121 Refit the oil plug. Tightening torque: • Oil plug filling: 24 Nm Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 158: Changing The Oil, Axis-1 Gearbox On Suspended Robots
Valid for serial numbers from 101000- and 501000- xx1200000883 Oil plug, venting Oil plug, draining and filling Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 159 Filling = Oil plug draining and filling. Mounted in suspended position: • Draining and filling = Oil plug, draining and filling. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 160 The gearbox can contain an excess of pressure that can be hazardous. Open the oil plug carefully in order to let out the ex- cess pressure. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 161 Before proceeding, please read the safety information in the section WARNING - Safety risks during work with gearbox lubricants (oil or grease) on page Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 162 When the robot is fitted in a suspended mounted position, an expansion container for oil must be fitted on gearbox axis 1. xx0900000129 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 163 If a floor mounted robot shall be fitted in a suspended munted position, an expansion container must be installed. See Installing an expansion container on page 102. Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 164: Changing The Oil, Axis-2 Gearbox
Location of oil plugs on page 164. Standard toolkit Content is defined in section Standard tools on page 383. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 165 Used oil is hazardous material and must be disposed of in a safe way. See section commissioning on page 371 for more inform- ation. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 166 Type and amount of oil in gearboxes on page 151. Note The amount of oil to be filled depends on the amount previously being drained. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 167 Before refitting the oil plug in the gearbox, always replace the oil plug sealing washer with a new one. If not there is a risk of leakage. Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 168: Changing The Oil, Axis-3 Gearbox
Type of lubrication in gearboxes on page 151 Funnel xx1200000862 Standard toolkit Content is defined in section Standard tools on page 383. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 169 Open the oil plug, gearbox and use it as a See the figure in: ventilation hole. • Location of oil plugs on page 168 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 170 Before proceeding, please read the safety information in the section WARNING - Safety risks during work with gearbox lubricants (oil or grease) on page Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 171 Inspecting the oil level, axis 3 gearbox on page 130 Refit the oil plug. Tightening torque: • in armhouse: 10 Nm • in gearbox: 3 Nm Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 172: Changing The Oil, Axis-4 Gearbox
Location of oil plugs The axis-4 gearbox is located in the front of the upper armhouse. The oil plug is shown in the figure. The figure shows IRB 2600 Standard but the position of oil plug is the same on IRB2600ID. xx0900000311...
Page 173 Insert a compressed air hose approximately 100 mm into the gearbox, to vent the gear- box. This speeds up the draining significantly. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 174 Before proceeding, please read the safety information in the section WARNING - Safety risks during work with gearbox lubricants (oil or grease) on page Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 175 Use a funnel. Note The amount of oil to be filled depends on the amount previously being drained. Refit the oil plug. Tightening torque: 10 Nm. Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 176: Changing Oil, Axes-5 And -6 Gearboxes
Oil plug, wrist (also used as air inlet when draining from oil plug A) Wrist IRB 2600ID shown in position for filling. xx1000000987 Oil plug, filling Oil plug, draining Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 177 Turn axis-4 through 90° so that the oil plug on the side of the wrist points downwards. Then turn axis-4 another 90°. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 178 5 - 6 on page 134 Note If the robot is fitted in a suspended position, the wrist should be turned 180°. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 179 3 Maintenance 3.4.7 Changing oil, axes-5 and -6 gearboxes Continued Action Note Refit the oil plugs. Tightening torque: • 10 Nm Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 180: Replacing Smb Battery
See Operating manual - IRC5 with FlexPendant for instructions. WARNING See instructions for batteries, WARNING - Safety risks during handling of batteries on page Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 181 DSQC 633A xx0800000322 SMB battery (2-pole battery contact) Battery cover Attachment screws SMB battery cable How to arrange the battery cable Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 182 Do not replace the battery contact! Equipment Note SMB battery pack Battery includes protection circuits. Replace it only with given spare part no. or an ABB approved equivalent. Spare part lists on page 387. Standard toolkit Content is defined in section Standard tools on page 383.
Page 183 WARNING - The unit is sensitive to ESD! on page 53 Reconnect the battery cable to the SMB battery. See the figure in Location of SMB battery on page 181. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 184 These are further de- tailed in the section DANGER - First test run may cause injury or damage! on page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 185: Cleaning
General To secure high uptime it is important that the IRB 2600 is cleaned regularly. The frequency of cleaning depends on the environment in which the manipulator works. Different cleaning methods are allowed depending on the type of protection of the IRB 2600.
Page 186 Never point the water jet at connectors, joints, sealings, or gaskets! • Never use compressed air to clean the robot! • Never use solvents that are not approved by ABB to clean the robot! • Never spray from a distance closer than 0.4 meters! •...
Page 187 3.5.1 Cleaning the IRB 2600 Continued Instructions for steam or high pressure water cleaning ABB robots with protection types Foundry Plus, Wash, or Foundry Prime can be cleaned using a steam cleaner or high pressure water cleaner.1 The following list defines the prerequisites: •...
Page 188 This page is intentionally left blank...
Page 189: Repair
Make sure to read through the chapter Safety on page 19 before commencing any service work. Note If the IRB 2600 is connected to power, always make sure that the IRB 2600 is connected to earth before starting any repair work. For more information see: •...
Page 190: General Procedures
Spray any suspected leak areas with the leak detec- tion spray. Bubbles indicate a leak. When the leak has been localized, take the necessary measures to correct the leak. Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 192 Grooved ball bearings must be filled with grease from both sides. • Tapered roller bearings and axial needle bearings must be greased in the split condition. Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 193: Mounting Instructions For Seals
Mount the seal correctly with a mounting tool. Never hammer directly on the seal as this may result in leakage. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 194 If the flange surfaces are defective, the parts may not be used because leakage could occur. Clean the surfaces properly in accordance with the recommendations of ABB. Distribute the sealing compound evenly over the surface, preferably with a brush. Tighten the screws evenly when fastening the flange joint.
Page 195: Complete Robot
This procedure describes how to remove the cable harness on the different variants of IRB 2600: • IRB 2600 Standard: Axes 1, 2, 3, 4, 5 and 6 • IRB 2600ID: Axes 1, 2, 3 and 4. How to remove the cable harness on axes 5...
Page 196 Cable harness, base and frame. xx0900000009 Cover base Bracket Cable harness Axis-1 motor cable Axis-2 motor cable Axis-2 motor Axis-1 motor Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 197 Other tools and procedures may be re- These procedures include references to the quired. See references to these procedures tools required. in the step-by-step instructions below. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 198 Remove the cover base. xx0800000456 A Base B Cover base C Attachment screws Disconnect connectors on the brake release unit: • • • Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 199 A Thin nut, width 30 mm B R1.SMB C Bracket D Air connector Unscrew the nut for the air connection on the inside of the bracket. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 200 How to remove the SMB unit is described screws. in section: • Removing the SMB unit on page 233 Leave the screws in the base. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 201 Parts: • A: Screen connection (4 pcs) Disconnect the earth cables. xx0900000015 Parts: • A: Earth • B: Distance screws Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 202 Remove the bracket securing the cable See the figure in: package to the frame. • Location of the cable harness on page 196 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 203 Before starting this procedure, first remove the cable harness in the base Removing the complete cable harness on page 195 and frame Removing the complete cable harness on page 195. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 204 Remove the brackets on the lower arm. xx0900000020 Parts: • A: Bracket, lower arm • B: Bracket, lower arm • C: Bracket, armhouse • D: Cable bracket Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 205 See section: • Replacing the cable harness in the Remove the cable package in the upper upper arm - IRB 2600ID on page 221 arm. Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 206: Refitting The Complete Cable Harness
This procedure describes how to refit the cable harness on the different variants of IRB 2600: • IRB 2600 Standard: Axes 1, 2, 3, 4, 4, 5 and 6 • IRB 2600ID: Axes 1, 2, 3 and 4. How to refit the cable harness on axes 5 and...
Page 207 Cable harness, base and frame. xx0900000009 Cover base Bracket Cable harness Axis-1 motor cable Axis-2 motor cable Axis-2 motor Axis-1 motor Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 208 4 Repair 4.3.2 Refitting the complete cable harness Continued The figure shows IRB 2600 Standard but is also valid for IRB 2600ID. xx0900000384 Cable harness Bracket, lower arm Bracket, lower arm Cable straps, one not visible here (steel) Bracket, frame...
Page 209 B Connectors to SMB unit and Brake release unit C R1.CP/CS D Air hose E R1.MP F R1.SMB (Connector bent and taped upwards) Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 210 Note Use caution when performing this procedure in order not to damage cables or other components! Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 211 Connect the axis-1 and axis-2 motor cables. How to refit the motor cables is described in section: • Refitting motors on page 298 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 212 • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 213 Secure the bracket with its attach- ment screws. xx0900000018 Parts: • A: Base • B: Attachment screws (2 pcs) • C: Bracket Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 214 A: Screen connections (4 pcs) When refitting connectors on the bracket, put it at a 90° angle. xx0900000013 Parts: • A: Bracket • B: Base Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 215 D: R2.SMB • E: R1.CP/CS • F: R1.MP • G: Air hose • H: Position of R1.CBUS (if used) • J: R1.SMB Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 216 Refit the air hose connector on the bracket. Note Check that there is no leakage from the air hose. Reconnect the battery cable. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 217 • Refitting the cable harness in the lower arm and armhouse on page 218 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 218 • Location of the cable harness on page 207 (Cable harness, lower arm) Push the cable harness carefully into the armhouse. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 219 Replacing the cable harness in the Refit the cable package in the upper arm. upper arm - IRB 2600ID on page 221 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 220 These are further detailed in the section DANGER - First test run may cause injury or damage! on page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 221: Replacing The Cable Harness In The Upper Arm - Irb 2600Id
The location of the cable harness in the upper arm is shown in the figure. xx1000001000 Bracket (inside armhouse) Cover Cable harness Connectors motor axis 6 (2 pcs) Bracket (securing cable harness to arm tube) Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 222 Secure the upper arm with roundslings in an overhead crane or similar. Remove the cover on the armhouse. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 223 2600ID on page 314 xx1000000879 Parts: A Attachment screws (5 pcs) B Mechanical stop C O-ring D Distance ring E Bracket F Cover Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 224 (B) on the armhouse. xx1000001001 Parts: A Attachments screws (6 pcs) B Cover C Attachment screws (8 pcs) securing arm tube Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 225 Pull carefully out the cables off the hole in the armhouse from the armhouse where the connectors are. xx1000000996 Part: A Hole in armhouse Remove the cable harness. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 226 Parts: A Cable harness spiral B Attachment screws (8 pcs) M8x25 quality Steel 12.9 Gleitmo Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 227 It must still be possible to reach inside the armtube for the remaining assembly in- side. Push the motor cables for motor axis 6 through the upper arm tube. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 229 Refit the wrist. See section: • Replacing motor axis 6 and wrist unit - IRB 2600ID on page 325 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 230 D FP connectors axes 3, 4, 5 and 6 (see markings for axis) Refit the cover on the armhouse with its at- Tightening torque: 14 Nm. tachment screws. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 231 These are further detailed in the section DANGER - First test run may cause injury or damage! on page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 232: Replacing Smb Unit
Do not replace the battery contact! Equipment Note Standard toolkit Content is defined in section Standard tools on page 383. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 233 B: Base cover • C: Cable straps, securing the bat- tery cable (2 pcs) Cut the cable straps securing the battery cable. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 234 SMB unit just enough to be able to re- • Location of SMB unit on page 232 move the SMB unit. Remove the SMB unit. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 235 Location of SMB unit on page 232 Secure the SMB unit with its attachment screws. Refit the cable clamps. xx0900000035 Parts: • A: Cable clamps Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 236 These are further detailed in the section DANGER - First test run may cause injury or damage! on page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 237: Replacing The Brake Release Unit
The connectors X8, X9 and X10 are placed on the push-button unit as shown in the figure below. xx0300000201 Required equipment Equipment Note Standard toolkit Content is defined in section Standard tools on page 383. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 238 Remove the nuts securing the brake release See the figure in: unit. • Location of brake release unit on page 237 Remove the brake release unit. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 239 • WARNING - The brake release buttons may be jammed after service work on page 51 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 240 These are further detailed in the section DANGER - First test run may cause injury or damage! on page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 241: Replacing The Base
• lower arm • frame. The location of the base and the complete arm system is shown in the figure. The figure shows IRB 2600 Standard but is also valid for IRB 2600ID. xx0900000320 Base Frame Lower arm Armhouse (part of Upper arm complete)
Page 242: Product Manual - Irb
See references to these procedures tools required. in the step-by-step instructions below. Loctite 7063 For cleaning. Loctite 574 For sealing. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 243 Wrap up the cabling against the frame to • Removing cable harness in lower keep it undamaged during the remaining arm and armhouse on page 203 work. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 244 242. xx1100000582 A Roundsling 1.5 m B Roundsling 2 m C Roundsling 2 m CAUTION The IRB 2600 robot weighs 280 kg. All lifting accessories used must be sized accordingly! See the figure in: • Position of robot when replacing...
Page 245 Remove the attachment screws that secure Shown in previous figure. the base to the axis 1 gearbox. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 246 Remove residues of old Loctite and other contaminations from surfaces before apply- ing new Loctite 574. Use Loctite 7063 (or similar) for cleaning. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 248 Refit the cover plate at the bottom of the base with its attachment screws. CAUTION The IRB 2600 robot weighs 280 kg. All lifting accessories used must be sized accordingly! Lift the robot from the loading pallets, using caution and refit it to the foundation.
Page 249: Upper Arm
4.4.1 Replacing the complete upper arm Location of the complete upper arm The complete upper arm is located as shown in the figure. The figure shows IRB 2600 Standard but is also valid for IRB 2600ID. xx1100000947 Upper arm Attachment screws M8x40, quality steel 12.9 gleitmo (12 pcs)
Page 250 These procedures include references to the tools quired. See references to these proced- required. ures in the step-by-step instructions be- low. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 251 • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 252 • C: Cable bracket Using caution, pull the cable package out of the hole where the cable bracket was fit- ted. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 253 Secure the The figures show IRB 4600 but the same attachment lifting point tightly against the arm holes are used also for IRB 2600. house, but at the same time mak- ing sure that the screw does not bottom.
Page 254 Use the shortest roundsling (1.5 Attaching the roundslings to the upper arm The figure shows IRB 4600 but the principle is the same for IRB 2600. Make sure the roundsling looped around the wrist unit is run on both sides of the screws.
Page 255 It may be necessary to turn the gear by ro- tating the motor pinion with a rotation tool, Tightening torque : motor beneath the motor cover. • 35 Nm Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 256 Calibration is detailed in a separate calib- ration manual enclosed with the calibra- tion tools. General calibration information is included in section Calibration information on page 361. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 257 These are further detailed in the section DANGER - First test run may cause injury or damage! on page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 258: Replacing Complete Tubular Shaft Unit
2 pcs. Dimension: M8. Cleaning agent Isopropanol Sealing liquid Loctite 574 Standard toolkit Content is defined in section Standard tools on page 383. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 259 Parts: • A: Tubular shaft unit • B: Attachment screws M6x16 qual- ity 8.8-A2F (2 pcs) • C: Bracket Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 260 CAUTION Remaining oil will drain out from the gear- box cavity when the tubular shaft is lifted out. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 261 D Cylindrical pin (2 pcs) CAUTION The robot arm tube weighs 30 kg. All lifting accessories used must be sized accordingly! Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 262 Parts: • A: Tubular shaft unit • B: Attachment screws M6x16 qual- ity 8.8-A2F (2 pcs) • C: Bracket Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 263 These are further detailed in the section DANGER - First test run may cause injury or damage! on page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 264: Replacing Wrist Unit
4.4.3 Replacing wrist unit Introduction This section describes how to replace the wrist on IRB 2600 Standard. How to remove and refit the wrist unit on IRB 2600ID is described in section Replacing motor axis 6 and wrist unit - IRB 2600ID on page 325.
Page 265 Pour out the oil from the wrist unit. See the figure in • Location of wrist unit on page 264 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 266 Carefully put the wrist unit in its place on the upper arm. CAUTION Do not damage gears! CAUTION Make sure that the o-ring stays in place on the wrist unit! Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 267 Make sure all safety requirements are met when performing the first test run. These are further detailed in the section DANGER - First test run may cause injury or damage! on page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 268: Measuring The Play, Axis 5
4 Repair 4.4.4 Measuring the play, axis 5 4.4.4 Measuring the play, axis 5 General This section is only valid for IRB 2600. For IRB 2600ID, see section Measuring the play, axis 5 (ID upper arm) on page 272. After reassembly due to repair work or any other reason, the play in axis 5 and 6 must be checked to ensure the repetition accuracy of the robot positioning.
Page 269 Remove the load and set the dial indicator to zero. Apply load F in the opposite direction, as shown in the figure to the right. xx0300000187 Values for IRB 2600 - 20/1.65, -12/1.65, -12/1.85: • A: Measuring tool, play •...
Page 270: Measuring The Play, Axis 6
4 Repair 4.4.5 Measuring the play, axis 6 4.4.5 Measuring the play, axis 6 General This section is only valid for IRB 2600. For IRB 2600ID, see section Measuring the play, axis 6 (ID upper arm) on page 275. After reassembly due to repair work or any other reason, the play in axis 5 and 6 must be checked to ensure the repetition accuracy of the robot positioning.
Page 271 4 Repair 4.4.5 Measuring the play, axis 6 Continued Action Info Apply load F in one direction. xx0300000189 Values for robot versions IRB 2600 - 20/1.65, -12/1.65, -12/1.85: • A: Mearuring tool, play • B: 100 mm • C: 150 mm •...
Page 272: Measuring The Play, Axis
4.4.6 Measuring the play, axis 5 (ID upper arm) 4.4.6 Measuring the play, axis 5 (ID upper arm) General This section is only valid for IRB 2600ID. For measuring the play of IRB 2600, see Measuring the play, axis 5 on page 268.
Page 273 A from the turning disk. xx1100000691 A 140 mm Remove the load and set the dial indicator to zero. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 274 IRB 2600ID - 8/2.00: 0.32 mm Turn axis 5 to +90°. Repeat step 9 to step 12. Turn axis 5 to -90°. Repeat step 9 to step 12. Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 275: Measuring The Play, Axis 6 (Id Upper Arm)
4.4.7 Measuring the play, axis 6 (ID upper arm) 4.4.7 Measuring the play, axis 6 (ID upper arm) General This section is only valid for IRB 2600ID. For measuring the play of IRB 2600, see Measuring the play, axis 6 on page 270.
Page 276 6. xx1100000692 A 100 mm (dial indicator) B 140 mm Remove the load and set the dial indicator to zero. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 277 • IRB 2600ID - 15/1.85: 0.20 mm • IRB 2600ID - 8/2.00: 0.22 mm Turn axis 6 to +180°. Repeat step 9 to step 12. Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 278: Lower Arm
4.5 Lower arm 4.5.1 Replacing the lower arm Location of lower arm The lower arm is located as shown in the figure. The figure shows IRB 4600, but the principle is the same for IRB 2600 Standard and ID. xx0800000360 Upper arm...
Page 279 Removing cable harness in lower arm and armhouse on page 203 Secure the upper arm with a roundsling in an overhead crane. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 280 C: Lower arm • D: Washer (18 pcs) • E: Attachment screws M12x50 quality steel Gleitmo 12.9 (18 pcs) Remove the lower arm. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 281 • A: Lifting lug Secure the lower arm with a roundsling in an overhead crane and lift it to the robot. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 282 These are further detailed in the section DANGER - First test run may cause injury or damage! on page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 283: Frame And Base
Product manual, spare parts - IRB 2600. Standard toolkit Content is defined in section Standard tools on page 383. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 284 Fit the two o-rings on the stop pin. See the figure in • Location of stop pin axis 1 on page 283 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 285 These are further detailed in the section DANGER - First test run may cause injury or damage! on page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 286: Motors
Attachment screws, axis-2 motor (4 pcs) + washers. See Tightening torques and attachment screws on page 305 Connection box Axis-1 motor Axis-2 motor Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 287 Tightening torques and attachment screws on page 305 Axis-3 motor Axis-4 motor Axis-5 motor Axis-6 motor O-ring (axis-4, axis-5 and axis-6) Armhouse Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 288 Connectors, axis-3 and axis-4 motors The figures shows the connectors in the armhouse. • IRB 2600 Standard: Axes 3-6 • IRB 2600ID: Axes 3-4 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 289 4 Repair 4.7.1 Removing motors Continued IRB 2600 Standard, Type B MP3-6 FB3-6 xx1400002568 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 290 4 Repair 4.7.1 Removing motors Continued IRB 2600 Standard, other type than Type B xx0900000367 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 291 Other tools and procedures may be required. These procedures include references to the See references to these procedures in the tools required. step-by-step instructions below. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 292 +. Release the brake of axis-3 to be sure that the upper arm is completely vertical and rests against the damper of axis-2 and axis-3. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 293 • Changing the oil, axis-3 gearbox on page 168 IRB 2600 - axes 4, 5, 6: • Draining of gearbox is not needed if ro- bot is positioned as recommended. IRB 2600ID - axis 4: •...
Page 294 Remove the connection box. motors on page 286 Note Only needed if the motor shall be replaced with a new one. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 295 4, 5 and 6. The figure shows IRB 2600 Standard. Only applicable to motors axes 3, 4, 5 and 6 on IRB 2600 Standard and axes 3 and 4 on IRB 2600ID! Remove the bracket to reach the attachment screws of the motors.
Page 296 Cover the hole if replacement of motor axis 1 motors on page 286 is not immediate, in order to avoid contamina- tion. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 297 Location of axis-1 and axis-2 Check that the o-ring also is removed. It might motors on page 286 stay in the armhouse when the motor is re- moved. Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 298: Refitting Motors
305 Axis-2 motor: Attachment screw (4 pcs) + washers. See Tightening torques and attachment screws on page 305 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 299 Tightening torques and attachment screws on page 305 Axis-3 motor Axis-4 motor Axis-5 motor Axis-6 motor O-ring (axis-4, axis-5 and axis-6) Armhouse Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 300 Connectors, motors axes 3 - 6 The figures shows the connectors in the armhouse: • IRB 2600 Standard: Axes 3-6 • IRB 2600ID: Axes 3-4. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 301 IRB 2600 Standard, Type B MP3-6 FB3-6 xx1400002568 Note On IRB 2600 standard, Type B the connector FB6 shall be fitted in a 30° angle. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 302 4 Repair 4.7.2 Refitting motors Continued IRB 2600 Standard, other type than Type B xx0900000367 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 303 Lifting tool, axis-3 For art. no. see Reference information. Motors For spare part no. see Spare part lists on page 387. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 304 Move axis-2 to 0° and axis-3 to maximal +. Release the axis-3 brake to be sure that the upper arm is completely vertical and rests against the damper. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 305 Refill oil in gearbox after refitting. in section: • Changing the oil, axis-3 gear- box on page 168 IRB 2600 Standard - axes 4, 5, 6: • Filling oil not needed, provided it has not been drained. IRB 2600ID - axes 4: •...
Page 306 (24 VDC connection) are phase de- pendent. If the connection on the pins is switched, it can cause severe dam- age to vital parts. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 307 • the motor is turned the correct • the pinion or gear of the motor does not get damaged! Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 308 Parts: • A: Wire exit hole, motor axis 3 IRB 2600, standard other type than Type B Applicable to motor axis 3! Make sure that the wire exit holes of motor axis 3 is in the correct position. See illustration!
Page 309 A Wire exit hole, motor axis 3 B Motor axis 3 C Motor axis 4 D Wire exit hole, motor axis 4 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 310 A: Power wire exits hole • B: Signal wire exit hole IRB 2600, standard other type than Type B. Applicable to motors axes 4, 5 and 6! Make sure that the orientation of the motor is in the correct position! See illustration!
Page 311 8-A2F IRB 2600 Standard, Type B Note Connection bracket for FB6 shall be fitted in a 30° angle. See figure! xx1400002569 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 312 If the gasket is damaged, it need to be replaced. Make sure that the gasket on the cover on the armhouse is intact. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 313 These are further detailed in the section DANGER - First test run may cause injury or damage! on page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 314: Replacing Motor Axis 5 - Irb 2600Id
These procedures include may be required. See refer- references to the tools re- ences to these procedures in quired. the step-by-step instructions below. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 315 This is done in order to be able to discon- unit - IRB 2600ID on page 325 nect cables to motor axis 6. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 316 Remove the two VK-covers, covering the attachment screws securing the cable har- ness to the arm tube. xx1000000934 Parts: • A: VK-covers (2 pcs) Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 317 A: Motor axis 5 • B: Cover • C: Bracket (inside armhouse) • D: Attachment screws (2 pcs) • E: Bracket (upper arm tube) Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 318 Secure the upper arm tube with motor axis 5 pointing upwards. This is done in order to avoid draining the oil when motor axis 5 is removed. xx1000000938 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 319 Adjust the play by finding the smallest play. Secure the motor with its attachment Tightening torque: 10 Nm. screws. Lift the upper arm tube to the robot. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 320 R4.FB5 IRB 2600, Type A: Connect connectors R4.MP5 and R4.FB5 to motor axis 5. R4.MP5 xx1400002576 IRB 2600, other type than Type A: Connect the connectors to motor axis 5. xx1000000998 Parts: A Bracket B Attachment screws (2 pcs) C Connectors to motor axis 5...
Page 321 Secure the upper arm tube with its attch- Tightening torque: 35 Nm. ment screws. xx1000000936 Parts: A Attachment screws (8 pcs) Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 322 C O-ring D Distance ring E Bracket F Cover Refit the bracket with the remaining attach- See figure above. ment screws. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 323 Calibration is detailed in a separate calib- ration manual enclosed with the calibra- tion tools. General calibration information is included in section Calibration information on page 361. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 324 These are further detailed in the section DANGER - First test run may cause injury or damage! on page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 325: Replacing Motor Axis 6 And Wrist Unit - Irb 2600Id
These procedures include may be required. See refer- references to the tools re- ences to these procedures in quired. the step-by-step instructions below. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 326 Open the flexible coupling securing motor axis 5, on the side facing the wrist. xx1000000874 Parts: • A: Coupling • B: Attachment screw Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 328 Parts: • A: Cable protection • B: Nuts (2 pcs) • C: Connector motor axis 6 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 329 B: Flexible coupling • C: Attachment screws, motor (3 pcs) • D: Cylindrical pins (2 pcs) • E: Motor axis 6 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 330 Tightening torque: 15 Nm. with its attachment screw. xx1000000930 Parts: • A: Attachment screw, coupling • B: Flexible coupling • C: Motor axis 6 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 331 Remove the short screws temporarily used to secure from leakage from the wrist. xx1000000932 Parts: • A: Short screws (2 pcs) Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 332 Secure the wrist with its attachment screws Tightening torque: 35 Nm. and washers. xx1000000875 Parts: • A: Attachment screws (4 pcs) Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 333 These are further detailed in the section DANGER - First test run may cause injury or damage! on page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 334: Adjusting The Play
Drill holes in the middle so that they match the existing holes that are used to place extra equipment at the wrist unit. xx1200000066 Note Do NOT drill holes in the robot! Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 336 Note Do not use too much force! xx1200000093 Parts: • A: Motor pinion • B: Gear Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 337 When the play is adjusted correctly, rotate the motor five revolutions and check the play again. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 338 If motor and gear is not running smoothly or if unnormal noice comes from the gears, the play must be readjusted. Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 339: Gearboxes
Washer (21 pcs) Attachment screws M8x80 quality Steel 12.9 Gleitmo (21 pcs) Required equipment Equipment Note Gearbox Spare part lists on page 387. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 341 There will be some eccess oil running out of the gearbox when it is removed. Put some exorbant material to catch the oil. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 342 • A: Roundsling • B: Lifting lug • C: Uppermost attachment hole for securing the base • D: Gearbox axis 1 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 343 How to refit the base on the complete arm system is described in section: • Refitting the base on page 246 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 344 These are further detailed in the section DANGER - First test run may cause injury or damage! on page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 345: Replacing Gearbox Axis 2
These procedures include refer- required. See references to these ences to the tools required. procedures in the step-by-step in- structions below. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 346 Drain the gearbox. How to drain the gearbox is described in sec- tion: • Changing the oil, axis-2 gearbox on page 164 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 347 • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 348 CAUTION The gearbox weighs 23 kg. All lifting accessories used must be sized accordingly! Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 349 If necessary, use removal tools to re- move the gearbox. Note Always use removal tools in pairs diagonal to each other. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 350 2. Clean all assembly surfaces. Remove any painting from the assembly surfaces, with a knife. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 351 It might be necessary to rotate the motor pinion with the rotating tool to find the mat- ing position. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 352 Calibration is detailed in a separate calib- ration manual enclosed with the calibra- tion tools. General calibration information is included in section Calibration information on page 361. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 353 These are further detailed in the section DANGER - First test run may cause injury or damage! on page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 354: Replacing Gearbox Axis 3
4.8.3 Replacing gearbox axis 3 4.8.3 Replacing gearbox axis 3 Location of gearbox axis 3 The gearbox is located as shown in the figure. The figure shows the standard version of IRB 2600. Assembly is the same for IRB 2600ID. xx0900000381 Upper arm...
Page 355 • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 356 3 to the armhouse! CAUTION The robot upper arm weighs 65 kg. All lifting accessories used must be sized accordingly! Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 357 • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 358 Performing a leak-down test on page 190. Fit guide pins in the upper arm. Specified in Required equipment on page 354. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 359 Refit the two cable brackets and a cable strap to the lower arm. xx1100000946 A Cable bracket B Cable bracket C Cable strap Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 360 These are further detailed in the section DANGER - First test run may cause injury or damage! on page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 361: Calibration Information
The resolver values are changed If resolver values are changed, the robot must be recalibrated using the calibration methods supplied by ABB. Calibrate the robot carefully with standard calibration. The different methods are briefly described in the section Calibration methods on page 362 , and further detailed in separate calibration manuals.
Page 362: Calibration Methods
To regain 100% absolute accuracy perform- ance, the robot must be recalibrated for abso- lute accuracy! xx0400001197 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 363 Calibration Pendulum - standard method Calibration Pendulum is the standard method for calibration of all ABB robots (except IRB 6400R, IRB 640, IRB 1400H, and IRB 4400S) and is also the most accurate method for the standard type of calibration. It is the recommended method in order to achieve proper performance.
Page 364: Calibration Scale And Correct Axis Position
5.3 Calibration scale and correct axis position Introduction This section specifies the calibration scale positions and/or correct axis positions. Calibration marks, IRB 2600 and 2600ID The figures show the calibration scales positions for all the robot variants. IRB 2600 - 20/1.65, -12/1.65, -12/1.85...
Page 365 Calibration mark, axis 5 IRB 2600ID -15/1.85, -8/2.00 xx1000000445 Calibration mark, axis 4 Calibration mark, axis 5 Calibration mark, axis 6 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 366 5 Calibration information 5.3 Calibration scale and correct axis position Continued IRB 2600 -20/1.65, -12/1.65, -12/1.85 xx0800000321 Calibration mark, axis 6 Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 367: Calibration Movement Directions For All Axes
Note! The graphic shows an IRB 7600. The positive direction is the same for all 6-axis robots, except the positive direction of axis 3 for IRB 6400R, which is in the opposite direction! xx0200000089 Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 368: Updating Revolution Counters
(IRC5). Action On the ABB menu, tap Calibration. All mechanical units connected to the system are shown with their calibration status. Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 369 Check the calibration position very carefully after each update. See Checking the zero position on page 370. Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 370: Checking The Zero Position
Calibration scale and correct axis pos- axes align correctly. If they do not, update ition on page 364, and Updating revolution the revolution counters! counters on page 368. Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 371: Decommissioning
These parts must also be disposed of in accordance with the current legislation of the country in which the robot and control unit are installed. Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 372: Environmental Information
Spills can form a film on water surfaces causing damage to organisms. Oxygen transfer could also be impaired. • Spillage can penetrate the soil causing ground water contamination. Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 373: Scrapping Of Robot
• When motors are removed from the robot, the robot will collapse if it is not properly supported before the motor is removed. Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
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Page 375: Reference Information
7.1 Introduction 7 Reference information 7.1 Introduction General This chapter includes general information, complementing the more specific information in the different procedures in the manual. Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 376: Applicable Safety Standards
Safety of machinery - General requirements for the design and construction of fixed and movable guards Other standards Standard Description ANSI/RIA R15.06 Safety requirements for industrial robots and robot systems Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 377 ANSI/UL 1740 (option 429- Safety standard for robots and robotic equipment CAN/CSA Z 434-03 (option Industrial robots and robot Systems - General safety require- 429-1) ments Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 378: Unit Conversion
1 kg 2.21 lb. Weight 0.035 ounces Pressure 1 bar 100 kPa 14.5 psi Force 0.225 lbf Moment 1 Nm 0.738 lbf-ft Volume 0.264 US gal Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 379: Screw Joints
UNBRAKO screws UNBRAKO is a special type of screw recommended by ABB for certain screw joints. It features special surface treatment (Gleitmo as described below) and is extremely resistant to fatigue.
Page 380 Any special torque specified in the repair, maintenance or installation procedure overrides the standard torque! Dimension Tightening torque (Nm) Tightening torque (Nm) Class 10.9, lubricated Class 12.9, lubricated Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 381 Dimension Tightening torque Nm - Tightening torque Nm - Tightening torque Nm - Nominal Min. Max. Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 382: Weight Specifications
All components exceeding 22 kg (50 lbs) are highlighted in this way. To avoid injury, ABB recommends the use of a lifting accessory when handling components with a weight exceeding 22 kg. A wide range of lifting accessories and devices are available for each manipulator model.
Page 383: Standard Tools
Socket head cap no: 6, socket 1/2" bit L 20 mm Socket head cap no: 8, socket 1/2" bit L 20 mm Small cutting plier T-handle with ball head Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 384: Special Tools
The tools listed for measuring the play are used after service work on axes 5 and Description Robot variant Art. no. Measuring tool, play IRB 2600 - 20/1.65, -12/1.65, 12/1.85 3HAB6337-1 Measuring tool, play IRB 2600ID 3HAB9238-1 Turning disk adapter...
Page 385 Art. no. Note Turning tool (includes lifting instruction) 3HAC034766-001 Valid for other designs than type Turning tool (includes lifting instruction) 3HAC048502-001 Valid for all types Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 386: Lifting Accessories And Lifting Instructions
This implies that the instructions delivered with the lifting accessories should be stored for later reference. Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 387: Spare Part Lists
8.1 Spare part lists and illustrations Location Spare parts and exploded views are not included in the manual but delivered as a separate document on the documentation DVD. Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 388 This page is intentionally left blank...
Page 389: Circuit Diagram
Circuit diagram - IRB 6600 type B 3HAC13347-1 3HAC025744-001 Circuit diagram - IRB 6620 3HAC025090-001 Circuit diagram - IRB 6620 / IRB 6620LX 3HAC025090-001 Continues on next page Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 390 Circuit diagram - IRB 6650S 3HAC13347-1 3HAC025744-001 Circuit diagram - IRB 6660 3HAC025744-001 3HAC029940-001 Circuit diagram - IRB 6700 3HAC043446-005 Circuit diagram - IRB 7600 3HAC13347-1 3HAC025744-001 Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 391: Index
52 buttons, 41 control module, 52 definition, 40 drive module, 52 enabling device, 37 maintenance schedule, 117 environmental information, 372 MoveAbsJ instruction, 370 Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 392 Calibration Pendulum equipment, 384 release robot arm, 34 for service, 384 robot system, 21 torques on foundation, 59 service, 21 turning signal lamp, 39 accessory, 71 signals, 42 Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 393 69, 80, 244–245, 247–248, 251, 255, 260–261, validity and responsibility, 21 265–266, 279, 281, 341, 343, 348, 350, 356–358, 382 velocity adjusting, 107 zero position checking, 370 Product manual - IRB 2600 3HAC035504-001 Revision: G © Copyright 2009-2015 ABB. All rights reserved.
Page 396 ABB AS, Robotics Discrete Automation and Motion Nordlysvegen 7, N-4340 BRYNE, Norway Box 265, N-4349 BRYNE, Norway Telephone: +47 51489000 ABB Engineering (Shanghai) Ltd. 5 Lane 369, ChuangYe Road KangQiao Town, PuDong District SHANGHAI 201319, China Telephone: +86 21 6105 6666...

ABB IRB 2600 Product Manual

1 Safety

2 Installation and Commissioning

3 Maintenance

4 Repair

5 Calibration Information

6 Decommissioning

7 Reference Information

8 Spare Part Lists

9 Circuit Diagram

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