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Summary of Contents for Ingersoll-Rand SV200
- Page 1 SV200 Installation and Service Instructions (Translation of the Original Instructions) 47582535001_US 11/2009 Rev. 0...
- Page 3 (service) of may lead to minor or moderately severe injuries the SV200 rotary valve compressor in connection if it is not averted. with the SV200 D and SV200 H compressor kits respectively. NOTICE Identifi es information or company policies that...
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Page 5: Table Of Contents
1.4 Information for enquiries and orders ..1 Repair/service ......25 1.5 Service locations ........1 6.1 General ..........25 1.6 Technical data of the SV200 rotary 6.2 Personnel and qualifi cation ....25 valve compressor ........2 1.7 Dimensions with the utilization of the 6.3 Safety ............ -
Page 7: General
GHH RAND builds and delivers the SV200 rotary NOTICE valve compressor in the form of the SV200 D (Direct The entire identifi cation has certifi cate value and Drive) model as well as the SV200 H (Hydraulic may not be changed or rendered illegible. -
Page 8: Technical Data Of The Sv200 Rotary Valve Compressor
Technical data of the SV200 rotary valve compressor 243.7 A8x7x40 DIN 6885 493.7 281.94 347.94 Model: SV200 D (direct drive) All measurements are approximate specifi cations. 243.7 12/19 89.8 A8x7x40 DIN6885 281.94 347.94 Model: SV200 H (hydraulic drive) All measurements are approximate specifi cations. - Page 9 Dimensions & weight Rotational speed range SV200… …D …H SV200 Length (approx.) min. min /rpm 1000 max. min /rpm 1800 Width (approx.) Height (approx.) Weight (approx.) Connection dimensions Intake-/pressure fl ange: DN40 / Ø68 - 2 x M10 Only articulated shafts with two joints are permitted.
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Page 10: Dimensions With The Utilization Of The Optional Installation Console
Dimensions with the utilization of the optional installation console 3° Sample illustration for SV200 D model All measurements are approximate specifi cations. Dimensions SV200 D/H with kit..D ...H Length (approx.) 546* Width (approx.) 250 (+58) Height (approx.) 358** Length without hydraulic motor (optional) -
Page 11: Scope Of Delivery
Scope of delivery Scope of delivery SV200 D kit Scope of delivery SV200 H kit - SV200 D compressor - SV200 H compressor - 2 fl ange seals for intake and pressure fl ange at - 2 fl ange seals for intake and pressure fl ange at... -
Page 12: Safety
Safety In this context, the respectively last applicable ver- sions of these regulations shall be authoritative. General These Installation and Service Instructions include Special legal provisions and regulations, particu- basic notes that must be followed during the larly safety regulations, that may apply in your assembly, installation, and service. -
Page 13: Installation Guidelines
SV200 D kit (D : direct drive) The rotary valve compressor sits on a pallet and is The SV200 D rotary valve compressor that is sup- fastened with tension straps. plied with the kit is intended for a direct actuation The additional parts of the kit are delivered in a from a power take-off via a articulated shaft. -
Page 14: Preparing Installation
Preparing installation Exchanging of the covers: 3.3.1 Rotation direction control / change of rotation direction The rotary valve compressor may only be turned in the direction as indicated by the arrow (1) on the casing. Even short-term turning against the stipulated rotation direction can result in major damage to the compressor. -
Page 15: Installation Options For The Footers / Orientation Of The Compressor Connections
Orientation of the compressor con- Do not use washers on the cover for the hydrau- nections lic drive (only SV200 H). Do not tighten hexagon socket screws applying more than the specifi ed torque, because the com- pressor housing may otherwise be damaged. -
Page 16: Installation Site
3.3.3 Installation site For the SV200 D compressor, plan, if possible, for an installation and orientation on the side of the The approximate position of the compressor on power take-off in a right angle to the vehicle. the vehicle must be determined prior to the instal-... -
Page 17: Selecting The Articulated Shaft (Only Sv200 D Kit)
The total inclination angle of the articulated shaft 3.3.4 Selecting the articulated shaft (only SV200 D kit) shall not exceed 12°. 15° are permissible in excep- tional cases. Consider the following items during the determi- nation of the articulated shaft: •... -
Page 18: Air Intake
Air intake Component overview Air fi lter Spiral hose Rubber pipe angle (90°) Hose connection fi ttings, straight Hose clamp Hose connection fi ttings, 90°, pivotable (optional, instead of Pos. 7) Service gage Flange seal ... - Page 19 The intake air must be cleaned through the air fi lter NOTICE that is included in the kit. A paper fi lter should be To prevent a loss of pressure, the nominal width chosen as the fi lter material. (DN 50) of the connection line for the air intake fi lter may not be reduced, and the length of the Air fl ow / fi lter installation location connection line should be kept as short as pos-...
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Page 20: Drive-Side Facilities
Drive-side facilities Component overview SV200 Rotary valve compressor Safety valve Flange seal Non-return valve Pipe connection fl ange Combined non-return valve and safety valve (in lieu of Pos. 6 and 7) Weld fl ange Micro fi lter (optional) ... -
Page 21: Safety Valve
3.5.3 Non-return valves and safety valve NOTICE combination To prevent an unintended material rebound, an As an alternative to the individual valves, there is additional non-return valve (or a non-return fl ap) also a combined non-return valve and safety is mandatory to be intended in the pneumatic valve. -
Page 22: Mounting
(only SV200 H). slopes of the power take-off fl ange. • Determine direction of the compressor (position... - Page 23 • If the vehicle frame was not drilled (suffi ciently) at the factory, initially drill holes according to the vehicle manufacturer's installation guidelines and the dimensions of the mounting console on the vehicle frame. Transpose the hole patterns of the vehicle frame onto the backside of the installation console.
- Page 24 • Install intake air fi lter with mounting on the vehi- cle. Always insert screw head into slot on the com- pressor as shown. An incorrect installation can damage the compressor. NOTICE The intake side (the intake fi tting) can be identi- fi ed by the arrow marking (4) in the casing which points away from the fl ange on the respective side.
- Page 25 Follow the instructions in Chapter 3.3.4 for the nuts (6) on the pressure fl ange. installation of the articulated shaft. SV200 D kit only: The cardan joints (1) of the articulated shaft (2) must point into the same direction. NOTICE...
- Page 26 SV200 H kit only: • Slide the second hub (2) of the fl exible coupling onto the shaft (1) of the hydraulic motor and • Loosen screws (2) [4 pieces] at the drive cover tighten headless pin (4) into a fi nger-tight posi- (1) of the compressor and take of fi nger guard tion.
- Page 27 • Place coupling sleeve (2) onto the hub of the compressor drive shaft (4) and install hydraulic motor (1) again onto the drive cover (3); at the same time push hub (5) onto the shaft of the hydraulic motor into the coupling sleeve (2). Cross-wise screw hydraulic motor with screws (8) [4xM12 or 2xM14], spring washers (7) and washers (6) into the threaded drill holes of the...
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Page 28: Safety Labels
Safety labels Sticker in compliance with ANSI (North-American market) Sticker in compliance with ISO (European market) Read and follow the safety notes and oper- ating instructions before starting operation. Pressurized air outlet/direction of fl ow Burn hazard! Hot surface Keep out Wear hearing protection Caution! No breathable air 47582535001_US 11/2009 Rev. - Page 29 Positioning of the stickers Affix maintenance information in easily visible location! Do not affix to hot surfaces! The surface must be completely free of grease and dirt! Position the safety and maintenance notices as follows: • Read Operating Instructions (1/A): In the driver's Maintenance information Maintenance information The operating instructions must be...
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Page 30: Initial Commissioning
Switching Compressor Off It is absolutely necessary to adhere to the operating values of the rotary valve compressor specifi ed in Chapter 1.6 Technical data of SV200 rotary valve compressor. Do not turn compressor off if there is counter pressure! -
Page 31: Repair/Service
If it is determined during a scheduled inspection General of the separation valves (see Operating Instructions for SV200 D/H), that the separation valves must GHH RAND points out that damage on the seal be replaced, the compressor requires repair. will void the warranty. -
Page 32: Preparatory Work
PH level (strong alkaline solution) - corrosion hazard. Always rinse with clean water after- wards. • Only SV200 D: Loosen the headless pin (2) for the fastening of the overload coupling (1) (or the drive fl ange) and pull of overload coupling with inner ring (5) (or drive fl ange) from the the compressor drive shaft (4). - Page 33 • Only SV200 H: • Only SV200 D: Loosen fastening screws (8) and together with Loosen fastening screws (1) and take them off spring washers (7) and disc washers (6) take them the drive covering (3) together with disc washers off the hydraulic drive (1).
- Page 34 When pulling the side cover off, carefully place the rotor into the casing, do not let it drop! The surface of the casing drilling may otherwise get damaged. NOTICE During the subsequent reassembly, install the side again on the respective side; if necessary mark the side cover.
- Page 35 • Carefully lift rotor (1) and insert paper or some- • Briefl y heat up the inner ring of the bearing (1) thing similar (3) between the rotor and the casing with a burner on both sides of the rotor shaft (2) (2);...
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Page 36: Assembly / Installation
6.6.2 Assembly / installation • Remove and dispose of rotary shaft seal (1) from the two bearing covers (2). • Insert rotary shaft seal (ø45/62×7) (1) onto a re- spective installation pin (3) and afterwards push it into the side cover (2) as shown. •... - Page 37 • Lift the rotor slightly and remove paper or similar with any traces. Carefully put down rotor. • Fill interior room of the rotary shaft seal (1) in the bearing cover (2) with a specifi c grease (3). Grease: SV200 Bearing Grease 47582535001_US 11/2009 Rev. 0...
- Page 38 Prior to inserting the separating valve into the rotor, if necessary clean separating valve from attached dirt/grease that are a result from touch- ing them. Only touch separating valves with clean fi ngers at the corners. • Install second side cover as previously de- scribed.
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Page 39: Measuring / Calibration Of The Bearing Fl Oat
6.6.3 Measuring / calibration of the bear- Example: ing fl oat Measured free fl oat (FFM) = 0.540 mm NOTICE Only carry out fl oat measuring with cold compres- sor and grease-free bearings. • Install bearing cover (2) on one side with screws M8x20 (1) onto the side cover (3);... - Page 40 The fl oat should fall into the range between 0.150 to 0.180 mm and can be adjusted by respective shim rings between bearing cover and side cov- RFM2 NOTICE The use of shim rings increases the spacing between the bearing cover and the side cover, the minimal spacing between the rotor and the side cover is therefore reduced by the same val- Example:...
- Page 41 • Install second bearing cover on the opposite side To set the spacing B of the rotor to the side cover without shim rings, tighten fastening screws with on the second side to the target value of 0.15 to specifi ed torque. 0.18 mm, shim rings have to be used with a strength of 0.06 to 009 mm.
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Page 42: Final Work
6.6.4 Final work • Fit locking screws with screw retention (e.g. Loctife 243, Loxeal 55.03 or similar) and screw them back into the bearing cover (5). • Turn compressor around (the connecting fl anges • Insert fans with fan hubs (4) onto the shaft (3) on (1) must point upwards). -
Page 43: Required Tools
Required tools shaft or hydraulic drive on the compressor. The tools required for the service / repair of the SV200 rotary valve compressor can be found in the following table. Only SV200 H: When the hydraulic drive is reattached to the Pos. -
Page 44: Replacement Parts And Ordering
The required special grease must be ordered separately. Name GHH RAND order number SV200 repair kit 23523012 SV200 Bearing Grease 23537509 The address or telephone number for ordering replacement parts can be found on the last inside cover of this instruction. - Page 45 Fax (+49) 208 / 99 94 - 179 E-Mail info@ghhrand.com Internet www.ghhrand.com OEM Systems Ingersoll Rand Industrial Technologies 800-B Beaty Street Davidson, NC 28036, USA Service / Spare Parts Tel. (+1) 704 655 - 4715 Fax (+1) 704 655 - 4725 Printed in Germany Subject to changes of technical details compared to the information and illustrations of the Installation Instruction.
- Page 46 GHH RAND Schraubenkompressoren GmbH Subject to revision without notice Max-Planck-Ring 27 Printed in the Federal Republic of 46049 Oberhausen, Germany Germany 11/2009 SILU-Service-Hotline Tel. (+49) 208 / 99 94 - 177 Fax (+49) 208 / 99 94 - 179 A contribution to environmental protection: This paper was made of 100% chlorine-free bleached paper.
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