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McCONNEL Publication 679 August 2011 Part No. 22674.79 Revision: 09.10.13 ROBOCUT REMOTE CONTROLLED MOWER Operator & Parts Manual...
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VERIFICATION OF WARRANTY REGISTRATION DEALER WARRANTY INFORMATION & REGISTRATION VERIFICATION It is imperative that the selling dealer registers this machine with McConnel Limited before delivery to the end user – failure to do so may affect the validity of the machine warranty.
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WARRANTY POLICY WARRANTY REGISTRATION All machines must be registered, by the selling dealer with McConnel Ltd, before delivery to the end user. On receipt of the goods it is the buyer’s re sponsibility to check that the Verification of Warranty Registration in the Operator’s Manual has been completed by the selling dealer.
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2.02. Any fault must be reported to an authorised McConnel dealer as soon as it o ccurs. Continued use of a m achine, after a f ault has occurred, can result in further component failure for which McConnel Ltd cannot be held liable.
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BS EN 982(1996)+ A1 (2008) Safety requirements for fluid power systems and their components. Hydraulics McCONNEL LIMITED operates an IS O 9001:2008 quality management system, certificate number: FM25970. This system is continually assessed by the;...
GENERAL INFORMATION Always read this manual before attempting to operate the machine – whenever any doubt exists contact your dealer or the McConnel Service Department for advice and assistance. Use only McConnel Genuine Service Parts on McConnel Equipment and Machines DEFINITIONS –...
SAFETY INFORMATION This machine has the potential to be extremely dangerous - in the wrong hands it can kill or maim; It is therefore imperative that both owner and operator of the machine reads and understands the following section to ensure they are fully aware of the dangers that do, or may exist, and their responsibilities surrounding the use and operation of the machine.
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Operators should practice operation on flat open ground to familiarise themselves with driving and manoeuvring the machine before attempting to use it on sloping ground. Operators should practice manoeuvring the machine around obstacles without the flail head running before using the machine for work purposes. ...
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Should a machine overturn, a suitable crane or winch should be used to recover it, keep all persons at a safe distance before and during recovery. Do not operate the machine in foggy or frosty conditions as there is increased risk of accidents.
SAFETY DEVICES & EMERGENCY STOP Automatic Emergency Safety Features As the RoboCut is operated by remote control and the user is not directly operating the driving elements of the machine specific safety features have been built in to protect the user, third party persons and the machine itself;...
MACHINE DELIVERY The machine will be delivered ready for use having been pre-filled with all necessary lubricants and fluids other than fuel. Before use all packaging must be removed and the transport fasteners loosened. The reception antenna will be supplied as a loose item and must be screwed onto the machines receiver prior to use.
MACHINE OVERVIEW – Component Identification ◄ Right Side View 1. Oil Tank 2. Diesel Fuel Tank 3. Track Tensioner Access 4. Track Roller 5. Drive Wheel 6. Alternator (12V) Left Side View ► 1. Hydraulic Motor 2. Electrics 3. Warning Beacon Mount 4.
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Engine Right Side View ► 1. Radiator Filler 2. Radio Control Antenna 3. Warning Beacon Mount 4. Emergency Stop Switch 5. Electric Plug for Services (12V) 6. Horn 7. Electric Compressor (Self-Cleaning Radiator Fan) 8. Ant-vibration Engine Support 9. Exhaust Pipe 10.
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Ignition Panel Components 1. Temperature Gauge (Engine Coolant) 2. LED Lights 1-10 (see symbols below) 3. Hours Counter (Engine Running Time) 4. Ignition Switch Ignition Panel Warning Symbols...
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Ignition Panel Warnings WARNING LED LIGHT AUDIBLE CAUSE REMEDY SYMBOL REFERENCE WARNING 1. Yellow LED Light Fuel tank running on reserve. Top up fuel. Check brake release valve 2. Red LED Light Parking brake on. pressure. Check for leaks and repair. 3.
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Radio Control Unit – Control Locations & Functions 1. Display 2. Potentiometer – Speed Regulator 3. Right Joystick Steering (Left / Right) ◄O► Flail Head (Up / Down) 4. Auxiliary #1 5. Auxiliary #2 6. Front Hood 7.
STARTING THE ENGINE Before attempting to start the engine ensure you have read and understood the manual and observe all safety instructions surrounding use of the engine and machine. WARNING! Engine must only be started in open air, never in an enclosed environment. Diesel Engine Starting ...
DRIVING & MANOUEVERING THE MACHINE Operation of the machine must only be performed by a responsible person who has read the manual and is familiar with the machine controls and all aspects relating to its safe use. It is advisable that all new operators practice using the machine, without the cutting head running, in a safe open area in order to familiarise themselves with the controls and movements of the machine.
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Steering Direction Control The steering direction of the machine is controlled by sideways operation of the right-hand joystick (B); moving the lever to the right will steer the machine to the right and moving the lever to the left will steer the machine left. Steering is achieved by adjusting the speed or the turning direction of the tracks in relation to each other;...
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Flail Head Rotor Controls Operation of the rotor is controlled by using switches ‘I’ & ‘J’. Each of the switches performs a dual function; switch ‘I’ is for pre- setting the rotor cutting direction and for switching the rotor off, and switch ‘J’ is for starting the rotor and adjusting its speed.
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The flail head is equipped with hydraulically operated front hood allowing the operator to remotely adjust its opening position to suit differing materials and conditions. The hood, which is powered by a hydraulic ram, is controlled by up and down operation of switch ‘H’; the switch is self-centering so operation of the hood in either direction only occurs when the switch is held in the up or down ‘on’...
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Clean Fix Control Clean Fix is a built in ‘self-clean’ feature designed to reduce the build up of dirt and dust in the radiator matrix; on activation of the its control switch (‘M’) the blades of the fan change angle diverting air flow back through the radiator thus removing dirt and dust particles.
Manual Control Unit (Emergency Track Operation only) A manual control device for track operation is provided with the machine to allow the operator to bypass the Radio Controller in the event of a controller malfunction. When connected to the machine, this devise will allow the operator to raise and lower the flailhead and manoeuvre the mower in any direction.
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Converting the Machine for use with the Manual Control Unit The method of adapting the machine for use with the manual control unit requires attachment of the Control Unit and deactivation of the Brake Control Module; the procedures are as follows; Control Unit Attachment Connect the manual control unit to its connection point on the electronic ignition box, this point is located on the right hand side of the machine as shown in the photos below.
PRE-OPERATION CHECKS WARNING! All checks or inspections of the machine should be performed with the machine parked on firm level ground with the engine switched off and the starting key removed. The following checks should be made daily before using the machine; ...
OPERATION Always wear safety shoes, ear defenders and safety glasses when operating the machine. Always work in good lighting conditions. If necessary, use artificial lighting in compliance with local rules in force. Do not smoke near the machine; oils, fuels and lubricants are flammable. Before moving the machine, ensure that there are no persons, animals, or obstacles in the work zone.
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If the machines changes direction, and the track cannot move sideways due to the presence of an obstacle, there is a risk that the track can be damaged or come of its seat; wherever possible avoid turning the machine when it is against an obstacle, if unavoidable, make manoeuvres slowly and gradually until clear of the object.
MAINTENANCE SECTION Diesel Engine Maintenance For specific service and maintenance information regarding the diesel engine, refer to the engine manufacturer’s handbook provided with the machine. Ensure all service and maintenance work on the engine is carried out at the intervals stated in that manual. Maintenance Scheme (General Machine) Every Hour Clean radiator air suction filter.
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Maintenance Scheme (Track Components) Daily Checks Check track tension. Check condition of gear motors. Check track condition; replace tracks when there is less than 10mm of tread remaining or sooner if there are visible signs of deep cuts or cracks. Check there are no stones or foreign bodies within the tracks, rollers, gears or sprockets.
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Cleaning the Air Filters Grills & Radiator If the machine is running, reduce to minimum revs and allow engine to run for a further minute before switching off – remove and pocket the ignition key. Clean outsides of air suction grills before releasing the three rubber hooks and opening the cover.
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Checking Hydraulic Oil Level The procedure for checking and replenishing the machines hydraulic oil is as follows; Park the machine on a firm level site. Ensure engine is switch off and the key removed and pocketed. Release rubber hooks and raise the front engine cover. ...
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Engine Oil Replacement and Filter Change Oil Capacity: 6.1L without filter 6.6L with filter Oil Type: MOBIL SUPER 3000 X1 5W40 (E2022MB05W40) The procedure for changing the engine oil and filter is as follows; Park the machine on a firm level site. ...
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Hydraulic Oil Replacement and Filter Change Hydraulic Oil Tank Capacity: 18 Litres Complete System Capacity: 28 Litres The procedure for changing the hydraulic oil and filter is as follows; Remove the protection plate from the underside of the hydraulic oil tank. Note: Removal of the plate allows access to both the hydraulic tank drain plug and the fuel tank drain plug –...
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Hydraulic Distributor Valve The distributor valve that controls the hydraulic functions of the machine is located under the vehicle and is only accessible from beneath the machine. When working on this, or any other item located under the machine, great care must be adopted to ensure the machine is securely positioned before attempting to access or work on the component.
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Fuel Filter Cleaning / Replacement The procedure for cleaning or renewing the fuel filter is as follows; Park the machine on a firm level site, switch the engine off and open the engine cover. Fuel Filter Fuel Supply Tap Close the fuel supply tap located on the filter housing. ...
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Fuel Filter Water Drain Water will accumulate in the filter bowl that will from time to times need to be purged; the frequency of this task will primarily depend on the quality of the diesel being used. The filter bowl should be regularly inspected, and water drained off as and when required. The procedure for draining the water is as follows;...
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Support Springs The hydraulic rams that position the front mounted flailhead are equipped with support springs, the support pressure offered by the springs can be adjusted to suit differing needs and applications by altering their work position tension. The procedure for adjusting the springs is as follows;...
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Replacing Tracks Tracks must be changed when only 10mm of tread remains, or before if they show signs of excessive cuts or cracks. The components shown below are constituent parts of the track system illustrated here for identification purposes. Lower Roller Unit Sprocket Assembly Tracked Undercarriage Backstay...
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Track Tension Kit (Optional) A grease tensioner system controls the track tension on the machine. Keeping the tracks correctly tensioned is an important duty that must be carried out at the intervals stated in the maintenance schedule; failure to observe the correct tension can result in the tracks coming off the machine during operations.
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ENGINE COVER ASSEMBLY McCON NEL ROBOCUT REF. QTY. PART No. DESCRIPTION ENGINE COVER ASSEMBLY 4000154 SIDE MESH 4000155 CENTRAL LOWER MESH 4000374 CENTRAL UPPER MESH 4000156 RADIATOR BONNET 4000166 AIR FILTER BONNET 4000167 AIR FILTER BONNET SUPPORT 4000164 RIGHT SIDE BONNET...
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MACHINE COVER ASSEMBLY McCON NEL ROBOCUT REF. QTY. PART No. DESCRIPTION MACHINE COVER ASSEMBLY 4000151 ROLL BAR SUPPORT 4000152 ROLL BAR 4000153 BATTERY COVER 4000157 UPPER BONNET 4000158 UPPER MESH 4000159 SIDE MESH 4000160 FRONT MESH 4000161 VALVE COVER PLATE...
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REVERSIBLE FAN SYSTEM McCON NEL ROBOCUT REF. QTY. PART No. DESCRIPTION REVERSIBLE FAN ASSEMBLY 4000274 REVERSIBLE FAN 4000276 FLANGE 4000444 FLANGED HEAD SCREW 4000445 FLANGED HEAD SCREW 4000278 BLADE SET FOR FAN (3 BLADES) 4000446 COMPRESSOR 4000447 COMPRESSOR PLATE (OUTER)
TRANSMITTING / RECEIVING UNITS McCON NEL ROBOCUT...
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TRANSMITTING / RECEIVING UNITS McCON NEL ROBOCUT REF. QTY. PART No. DESCRIPTION CONTROL TRANSMITTING/RECEIVING UNITS 4000282 AERIAL (ANTENNA) 4000494 ANTENNA (EUR) 4000495 ANTENNA (USA) 4000496 VIBRATION DAMPER KIT MOTHERBOARD (Requires Serial No. of R/C ) 4000497 ARM CASING (Requires Serial No. of R/C ) 4000498 ADDRESS KEY (Requires Serial No.
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