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STEP 8
REPLACING SWITCH
Place the LOWER INSULATOR (15) on the
SHORT PIN TOOL (21) making sure the pins
of the TOOL (21) are in the holes of the
LOWER INSULATOR (15).
STEP 10
While firmly holding the TOOL (23) and
BARREL (12), line up the pins of the UPPER
INSULATOR (11) with the holes of the
LOWER INSULATOR (15). Push the UPPER
INSULATOR (11) down into the LOWER
INSULATOR (15) until it presses into place.
8
MM Rev.1 8/03
*Note: make sure the SIDE CONTACT (14) and
CENTER CONTACT (13) are in the switch.
STEP 9
Insert the TOOL (23) with the LOWER
INSULATOR (15) into the bottom of the
BARREL (12). Push the TOOL (23) into
the BARREL (12) until it stops at the top
of the BARREL (12).
STEP 11
Reinstall the LAMP (8) in the receptacles of
the UPPER INSULATOR (11). Adjust the
LAMP (8) so it is as vertical and straight as
possible. Using a clean soft cloth, gently
wipe the moisture and oil from the glass on
the LAMP (8).
A A / A A A F l a s h l i g h t
421-000-439
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Need help?
Do you have a question about the Mini Maglite SERIES and is the answer not in the manual?
Questions and answers
Followed all instructions and it still doesn’t work!
If your Mini Maglite does not work despite following all instructions, follow these troubleshooting steps:
1. Check the Lamp and Batteries – Use a meter to test if the lamp is burned out or if the batteries are depleted. Replace them if necessary with genuine Mag replacement parts.
2. Inspect the Contacts – Ensure that the side contact and center contact are properly positioned within the switch.
3. Verify the Insulators – Make sure the upper and lower insulators are correctly aligned and securely in place.
4. Check the Seals and O-Rings – Confirm that all visible seals (items 6, 10, and 19) are intact and properly installed.
5. Reinstall the Lamp – Ensure the lamp is inserted correctly in the receptacles and is vertical and straight.
6. Clean the Lamp – Use a clean, soft cloth to remove moisture and oil from the lamp glass.
If the flashlight still does not work, repairs must be performed by Mag Instrument certified warranty service personnel.
This answer is automatically generated