Battery Test - MAG Mini Maglite SERIES Repair Manual

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LAMP TEST - STEP 3
Bad Lamp - If the lamp is bad the meter
setting will not change and will stay at 1.
BATTERY TEST - STEP 2
PROBE PLACEMENT
• The Red Probe goes on the positive
battery button
• The Black Probe goes on the flat
negative end
421-000-439
BATTERY TEST - STEP 1
• Black Probe in COM port
• Red Probe in VΩmA port
• Dial set at 2
BATTERY TEST - STEP 3
METER READING
• Meter should read 1.40 or higher for a
good battery
A A / A A A F l a s h l i g h t
3
MM Rev.1 8/03

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Questions and answers

Alfred Cereske
January 29, 2025

Followed all instructions and it still doesn’t work!

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1 comments:
Mr. Anderson
February 10, 2025

If your Mini Maglite does not work despite following all instructions, follow these troubleshooting steps:

1. Check the Lamp and Batteries – Use a meter to test if the lamp is burned out or if the batteries are depleted. Replace them if necessary with genuine Mag replacement parts.

2. Inspect the Contacts – Ensure that the side contact and center contact are properly positioned within the switch.

3. Verify the Insulators – Make sure the upper and lower insulators are correctly aligned and securely in place.

4. Check the Seals and O-Rings – Confirm that all visible seals (items 6, 10, and 19) are intact and properly installed.

5. Reinstall the Lamp – Ensure the lamp is inserted correctly in the receptacles and is vertical and straight.

6. Clean the Lamp – Use a clean, soft cloth to remove moisture and oil from the lamp glass.

If the flashlight still does not work, repairs must be performed by Mag Instrument certified warranty service personnel.

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