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Tools required to replace switches in
Solitaire
®
, AAA/AA Mini Maglite
flashlights
Parts List for Standard Black Mini Maglite
ITEM NO
QTY.
1
1
2
1
3
1
4
1
5
1
6
1
7
1
8
1
9
1
10
1
11
1
12
1
13
1
14
1
15
1
16
1
17
1
18
1
19
1
20
1
21
1
22
1
4
MM Rev.1 8/03
AA/AAA SWITCH REPLACEMENT
®
SCHEMATIC - FLASHLIGHT
Items 10, 13, 14 and 15 are included in item 22
®
AAA Flashlight
PART NUMBER
N/A
216-000-020
108-000-068
108-000-063
108-000-064
108-000-065
216-000-008
LM2A001
108-000-261
N/A
108-000-066
216-000-032
N/A
N/A
N/A
108-000-197
108-000-069
108-000-618
108-000-204
220-000-156
109-000-468
108-000-071
Each tool has a long and short pin end.
The long pins remove the switch. The
short pins are to install the switch (23).
DESCRIPTION
Head Sub-Assembly
Face cap, Black
'O' Ring, Face cap
Clear Lens
Reflector
'O' Ring, Head
Head, Black
Bulb
Barrel & Switch Sub-Assembly
Insulator, Upper
'O' Ring, Barrel
Barrel, Black
Contact/Lamp, Side
Contact/Lamp, Center
Insulator, Lower
Tail cap Sub-Assembly
Spring, Tail cap
Ground Contact
Lip Seal
Tail cap, Black
Long/Short pin tool AAA
Switch Assembly AAA
A A / A A A F l a s h l i g h t
421-000-439
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Need help?
Do you have a question about the Mini Maglite SERIES and is the answer not in the manual?
Questions and answers
Followed all instructions and it still doesn’t work!
If your Mini Maglite does not work despite following all instructions, follow these troubleshooting steps:
1. Check the Lamp and Batteries – Use a meter to test if the lamp is burned out or if the batteries are depleted. Replace them if necessary with genuine Mag replacement parts.
2. Inspect the Contacts – Ensure that the side contact and center contact are properly positioned within the switch.
3. Verify the Insulators – Make sure the upper and lower insulators are correctly aligned and securely in place.
4. Check the Seals and O-Rings – Confirm that all visible seals (items 6, 10, and 19) are intact and properly installed.
5. Reinstall the Lamp – Ensure the lamp is inserted correctly in the receptacles and is vertical and straight.
6. Clean the Lamp – Use a clean, soft cloth to remove moisture and oil from the lamp glass.
If the flashlight still does not work, repairs must be performed by Mag Instrument certified warranty service personnel.
This answer is automatically generated