Fagor CNC 8060 Operating Manual
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Fagor CNC 8060 Operating Manual

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CNC
8060
8065
Operating manual (MC).
(Ref: 1709)

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Summary of Contents for Fagor CNC 8060

  • Page 1 8060 8065 Operating manual (MC). (Ref: 1709)
  • Page 2 CNC and at the drives. • Tendency test on analog axes. FAGOR AUTOMATION shall not be held responsible for any personal injuries or physical damage caused or suffered by the CNC resulting from any of the safety elements being disabled.

  • Page 3: Table Of Contents

    O p e r a t i n g m a n u a l ( M C ) . I N D E X About the product - CNC 8060 ..................... 5 About the product - CNC 8065 ..................... 9 Declaration of CE conformity and warranty conditions ...............
  • Page 4 Simulate a portion of a part-program ............... 164 5.2.2 Graphics screen in simulation.................. 165 Simulating or executing an operation that has been saved ......... 166 5.3.1 Simulating a cycle ....................166 5.3.2 Cycle execution......................167 CNC 8060 CNC 8065 : 1709) ·4·...

  • Page 5: About The Product - Cnc 8060

    O pe r a t in g ma n ua l (M C) . ABOUT THE PRODUCT - CNC 8060 BASIC CHARACTERISTICS. Basic characteristics. 8060 8060 8060 8060 8060 M FL M Power T FL T Power Number of axes.
  • Page 6 CNC 8060 It allows for the editing, modification and simulation of a those that are not familiarized with Fagor CNC's. CNC 8065 part-program. Working in conversational mode is easier than in ISO...
  • Page 7 A tandem axis consists in two motors mechanically The program translator may be used to convert programs coupled (slaved) and making up a single transmission written in other languages into Fagor ISO codes. system (axis or spindle). A tandem axis helps provide the SOFT THIRD PARTY CANOPEN necessary torque to move an axis when a single motor is Third-party CANopen.
  • Page 8 BLANK PAGE ·8·...

  • Page 9: About The Product - Cnc 8065

    PLC execution time. < 1ms/K Digital inputs / Digital outputs. 1024 / 1024 Marks / Registers. 8192 / 1024 Timers / Counters. 512 / 256 Symbols. Unlimited Block processing time. < 1 ms CNC 8060 CNC 8065 : 1709) ·9·...
  • Page 10 (**) TTL / Differential TTL / Sinusoidal 1 Vpp / SSI protocol / FeeDat / EnDat Customizing (on an open system only). PC-based open system, fully customizable. INI configuration files. Tool for display configuration FGUIM. Visual Basic®, Visual C++®, etc. Internal databases in Microsoft® Access. OPC compatible interface CNC 8060 CNC 8065 : 1709) ·10·...
  • Page 11 It limits the number of axes to 4, where the CNC can also into the machine-tool market. With this feature, the PLC interpolate these at the same time. may be programmed either in the usual Fagor language or in IEC 61131 format. SOFT OPEN SYSTEM This feature requires the MP-PLUS (83700201) Open system.
  • Page 12 This is the new version of algorithms for high speed people without any prior programming knowledge or for machining (HSC). This new HSSA algorithm allows for those that are not familiarized with Fagor CNC's. high speed machining optimization, where higher cutting speeds, smoother contours, a better surface finishing and Working in conversational mode is easier than in ISO greater precision are achieved.

  • Page 13: Declaration Of Ce Conformity And Warranty Conditions

    O pe r a t in g ma n ua l (M C) . DECLARATION OF CE CONFORMITY AND WARRANTY CONDITIONS DECLARATION OF CONFORMITY The declaration of conformity for the CNC is available in the downloads section of FAGOR’S corporate website. http://www.fagorautomation.com. (Type of file: Declaration of conformity).
  • Page 14 BLANK PAGE ·14·...

  • Page 15: Version History - Cnc 8060

    O pe r a t in g ma n ua l (M C) . VERSION HISTORY - CNC 8060 Here is a list of the features added to each manual reference. Ref. 1402 Software V01.00 First version. Ref. 1412 Software V01.10 User cycles.
  • Page 16 BLANK PAGE ·16·...

  • Page 17: Version History - Cnc 8065

    Canned cycles. Simple rectangular pocket. The starting point of the pocket may be in its center. Canned cycles. Rectangular pocket with rounding. The starting point of the pocket may be in its center. Ref. 1709 Software V05.60 Simulation options. CNC 8060 CNC 8065 : 1709) ·17·...
  • Page 18 BLANK PAGE ·18·...

  • Page 19: Safety Conditions

    Read the following safety measures in order to prevent harming people or damage to this product and those products connected to it. Fagor Automation shall not be held responsible of any physical or material damage originated from not complying with these basic safety rules.

  • Page 20: Symbols

    Central unit enclosure. To maintain the right ambient conditions in the enclosure of the central unit, it must meet the requirements indicated by Fagor. See the corresponding chapter in the hardware manual. Power switch. This switch must be easy to access and at a distance between 0.7 and 1.7 m (2.3 and 5.6 ft) off the floor.

  • Page 21: Symbols

    O p e r a t i n g m a n u a l ( M C ) . Symbols that the product may carry. Ground symbol. This symbol indicates that that point must be under voltage. ESD components. This symbol identifies the cards as ESD components (sensitive to electrostatic discharges). CNC 8060 CNC 8065 : 1709) ·21·...
  • Page 22 BLANK PAGE ·22·...

  • Page 23: Returning Conditions

    Protect the unit wrapping it up with a roll of polyethylene or with similar material. When sending a central unit with monitor, protect especially the screen. Pad the unit inside the cardboard box with polyurethane foam on all sides. Seal the cardboard box with packaging tape or with industrial staples. CNC 8060 CNC 8065 : 1709) ·23·...
  • Page 24 BLANK PAGE ·24·...

  • Page 25: Cnc Maintenance

    • Do not handle the connectors with the unit supplied with power. Before handling these connectors (I/O, feedback, etc.), make sure that the unit is not powered. • Do not get into the inside of the unit. Only personnel authorized by Fagor Automation may access the interior of this unit.
  • Page 26 BLANK PAGE ·26·...

  • Page 27: Accessing The Conversational Mode

    Press [SHIFT] + [ESC] again to return to M mode. [SHIFT] [ESC] [SHIFT] [ESC] The CNC setup must be done in M mode. Likewise, some errors must be eliminated in M mode. CNC 8060 CNC 8065 : 1709) ·27·...
  • Page 28 O per at in g m a nu al ( MC ). CNC 8060 CNC 8065 : 1709) ·28·...
  • Page 29 OPERATING IN JOG MODE The standard screen of the MC mode is the following: When pressing the two-colored key, the CNC shows the auxiliary screen of the MC mode: CNC 8060 CNC 8065 : 1709) ·29·...

  • Page 30: Introduction

    • Spindle status. It is represented with an icon and may be turning clockwise, counterclockwise or stopped. • The % of spindle speed being applied. • Maximum spindle rpm (Smax). • Active spindle range (gear). CNC 8060 Softkeys for cycle editing. CNC 8065 Message bar. Real spindle rpm.

  • Page 31: Auxiliary Screen Of The Conversational Mode

    • The selected theoretical turning speed. S value when working in rpm and CSS value when working at constant surface speed. • The % of spindle speed being applied. • Maximum spindle rpm (Smax). • Active spindle range (gear). CNC 8060 Message bar. CNC 8065 Window with spindle related information: • Theoretical speed.
  • Page 32 • ACTUAL: It indicates the actual (current) position of the axis. • TO GO: It indicates the distance which is left to run to the programmed coordinate. Window that shows the lines of the program being executed. CNC 8060 CNC 8065 : 1709)

  • Page 33: Cycle Editing

    Once the cycle to be edited has been selected, enter the data in the windows corresponding to each parameter of that cycle. To validate each parameter and go on to the next one, [ENTER]. CNC 8060 For further information on editing cycles, see the chapter "3 Working with operations or cycles".

  • Page 34: Cycle Simulation

    Softkey to simulate the cycle block by block. The horizontal softkeys may be used to configure how to display the simulated cycle. • Type of view. • Configuration. • Actions. • Delete. • Dimensions. • Measurement. CNC 8060 CNC 8065 : 1709) ·34·...

  • Page 35: Cycle Execution

    To execute an edited cycle, press the vertical softkey [Execute cycle]. An icon will then appear with the start symbol to warn the user that it is going to execute the cycle. To execute the cycle, press [START]. Otherwise, press [ESC]. CNC 8060 CNC 8065 : 1709)

  • Page 36: Operations With The Axes

    Press the homing key [ZERO]. The CNC will display a dialog box ZERO requesting confirmation to execute the home search. Press [START] to go ahead with the home search or [ESC] to cancel the operation. CNC 8060 CNC 8065 : 1709) ·36·...
  • Page 37 Feedrate selector. The movement is carried out at the feedrate defined by the OEM. The feedrate may be varied between 0% and 200% using the feedrate override switch on the operator panel. FEED CNC 8060 CNC 8065 : 1709) ·37·...
  • Page 38 If while moving, a second axis is selected, the new one will move at the same time and under the same conditions. CNC 8060 CNC 8065 : 1709)

  • Page 39: Jogging The Axes With Handwheels

    When using a handwheel with a push-button, the push-button may be used to select, CNC 8060 sequentially, the axes to be jogged. Pushing the button selects the first one of the axes CNC 8065 being displayed.
  • Page 40 This feature must be managed from the PLC. Usually, this feature is turned on and off using an external push button or key configured for that purpose. CNC 8060 CNC 8065 : 1709)

  • Page 41: Moving An Axis To A Particular Position (Coordinate)

    The focus moves with the [][] keys. Key in the desired preset value. Press [ENTER] to preset the entered value or [ESC] to cancel the operation. CNC 8060 CNC 8065 : 1709) ·41·...

  • Page 42: Spindle Control

    50% and 120% with a 5% step. It sets the percentage of turning speed to be applied. The maximum and minimum values are set by the OEM, the typical values being a variation between 50% and 120%. SPEED CNC 8060 CNC 8065 : 1709) ·42·...

  • Page 43: Tool Selection And Tool Change

    CNC will highlight the relevant data indicating that it is selected. Enter the new spindle speed. Press [START] to assume the entered value or [ESC] to cancel the operation. CNC 8060 CNC 8065 : 1709) ·43·...

  • Page 44: Setting And Activating The Zero Offsets And The Fixture Offsets

    Use the cursor to select a zero offset or fixture offset from the list and press the [START] key to activate. The new zero offset is applied to all the axes of the channel. CNC 8060 CNC 8065 : 1709)

  • Page 45: Tool Calibration

    Two probes may be configured at the CNC. The probe active at the time is used for calibration. The active probe may be changed via part-program or MDI using the instruction #SELECT PROBE. #SELECT PROBE [1] Selects the first probe. #SELECT PROBE [2] Selects the second probe. CNC 8060 CNC 8065 : 1709) ·45·...

  • Page 46: Manual Calibration. Calibration Without A Probe

    • For the lathe tools, it calibrates the tool offsets on each axis. The offset wears are set to zero. CNC 8060 CNC 8065 : 1709) ·46·...
  • Page 47 Length wear. Tool radius. Radius wear. Tool calibration steps CNC 8060 To calibrate the length, follow these steps. CNC 8065 Define the dimensions of the reference part being used in the calibration. Select the tool and the offset to be calibrated. After the selection, the CNC shows the dimensions defined in the tool table for that offset.
  • Page 48 After pressing [ENTER] to accept the new value, the wear field will show the resulting absolute value. Initial wear Incremental wear Total wear -0.2 -0.8 -0.2 -1.2 CNC 8060 CNC 8065 : 1709) ·48·...

  • Page 49: Semi-Automatic Calibration. Calibration With A Probe

    For the lathe tools, it calibrates the tool offsets on each axis. The offset wears are set to zero. Validating the calibration CNC 8060 CNC 8065 Use the horizontal softkey menu to select the axis and the moving direction for the calibration.
  • Page 50 It must be borne in mind that the offset of a tool on an axis is the distance between the base CNC 8060 of the tool and its tip (nose). This means that when calculating the offset of a milling tool on an axis that includes the radius dimension, that radius is included in the offset.
  • Page 51 After pressing [ENTER] to accept the new value, the wear field will show the resulting absolute value. Initial wear Incremental wear Total wear -0.2 -0.8 -0.2 -1.2 CNC 8060 CNC 8065 : 1709) ·51·...

  • Page 52: Automatic Calibration With A Probe And A Canned Cycle

    Tool calibration There are two options for the milling tools and may be selected with the following icons. CNC 8060 • Calibrate the offsets and resets the wears to zero. CNC 8065 • Calibrate the length and radius and measure the wears.
  • Page 53 ··· The values defined here are only taken into account during the calibration cycle; they do not modify the machine parameter values. PRB2MIN CNC 8060 CNC 8065 This icon sets the number of axes to calibrate on. : 1709) ·53·...
  • Page 54 Press the [CYCLE START] key to start the calibration. The CNC calibrates the tool making all the necessary movements; there is no need to manually approach the tool. If necessary, the CNC makes the tool change. After the calibration It updates the tool table data. CNC 8060 CNC 8065 : 1709) ·54·...

  • Page 55: General Concepts

    Configuring the cycle editor. The "+" softkey shows the softkey to configure some of the options of the cycles of the editor. CNC 8060 Accessing the probing cycles. CNC 8065 The "+" softkey shows the softkey to access the probing cycles or those of the lathe mode (if available).

  • Page 56: G Functions Associated With The Execution Of The Cycles

    Surface milling. G291 Rectangular boss. G292 Circular boss. G293 Point-to-point profile milling. G294 Free profile milling. G295 Slot milling. G296 Pre-emptied circular pocket. G297 Boring with spindle orientation. G298 Bore milling. G299 Thread milling. CNC 8060 CNC 8065 : 1709) ·56·...

  • Page 57: Configuring The Cycle Editor

    The canned cycles have no work plane associated with them, they are CNC 8060 executed in the current active work plane. CNC 8065 : 1709)

  • Page 58: Teach-In Mode

    Move the axes to the desired position using the jog keys, the handwheels or the MDI/MDA mode. Press the [RECALL] key. The editor enters the actual position of the corresponding axis into the selected data. CNC 8060 CNC 8065 : 1709) ·58·...

  • Page 59: Work Planes And Shifting Of The Machining Operations

    (Zs). If they are both the same, the direction is set by the sign of total machining depth (parameter P). If Z=Zs and P>0 machining in the negative direction of the longitudinal axis (Z-), if Z=Zs and P<0 machining in the positive direction (Z+). CNC 8060 CNC 8065 : 1709)
  • Page 60 (Zs), up to the next point to be machined. The approach plane permits, as in the case of the figure, a fast approach to the machining surface when the safety plane (Zs) is far away from the part surface. CNC 8060 CNC 8065 : 1709)

  • Page 61: Selecting Data, Profiles And Icons

    [RECALL] key to access the profile editor. • To delete a profile, press the [] key to expand (drop) the list of profiles and select one. Press the [DEL] key to delete it. CNC 8060 CNC 8065 : 1709)

  • Page 62: Value Applied When The Value Of A Parameter Is 0

    If it is the same, the wall finishing is carried out with tangential entry and exit at each penetration after the roughing operation. An error will be issued if they are different. CNC 8060 CNC 8065 : 1709)

  • Page 63: Associate A Multiple Machining Operation With A Canned Cycle

    When the canned cycle takes up the whole screen, the multiple machining operation is super- imposed on it as shown in the figure. In these cases, while editing the cycle data, the top window is shifted automatically to show the data. CNC 8060 CNC 8065 : 1709)

  • Page 64: Center Punching

    Dwell at the bottom, in seconds. Spindle turning direction (icon). Clockwise. Counterclockwise. CNC 8060 CNC 8065 Programming of M functions. Activating or deactivating the execution of M functions before machining. The cycle allows editing up to 4 M functions. To execute only some of them, define them first and leave the rest of the data unprogrammed.
  • Page 65 O p e r a t i n g m a n u a l ( M C ) . Next tool. Activating or deactivating the preparation of the next tool. The editor will only show this option if the user has configured the editor to allow programming the next tool. CNC 8060 CNC 8065 : 1709) ·65·...

  • Page 66: Basic Operation

    Rapid withdrawal (G0) up to the safety plane (Zs). If it has a multiple machining operation associated with it, it executes the following steps as often as necessary: Rapid movement (G0) to the next point. Repeats steps 3, 4, 5, 6. CNC 8060 CNC 8065 : 1709) ·66·...

  • Page 67: Drilling

    4 M functions. To execute only some of them, define them first and leave the rest of the data unprogrammed. The editor will only show this option if the user has configured the editor to allow CNC 8060 programming M functions. CNC 8065 Next tool.

  • Page 68: Basic Operation

    If it has a multiple machining operation associated with it, it executes the following steps as often as necessary: Rapid movement (G0) to the next point. Drills a new hole, steps 3, 4, 5, 6, 7. CNC 8060 CNC 8065 : 1709) ·68·...

  • Page 69: Deep Hole Drilling

    4 M functions. To execute only some of them, define them first and leave the rest of the data unprogrammed. The editor will only show this option if the user has configured the editor to allow CNC 8060 programming M functions. CNC 8065 Next tool.

  • Page 70: Basic Operation

    Rapid withdrawal (G0) up to the safety plane (Zs). If it has a multiple machining operation associated with it, it executes the following steps as often as necessary: Rapid movement (G0) to the next point. CNC 8060 Repeats steps 3, 4, 5, 6, 7. CNC 8065 : 1709)
  • Page 71 • The tool radius must be equal to or greater than (J-K)/4. If these two conditions are not met, the CNC issues the corresponding error message. Helical penetration step. Machining parameters: Feedrate. CNC 8060 Spindle speed. CNC 8065 Tool. Tool offset.
  • Page 72 M functions. Next tool. Activating or deactivating the preparation of the next tool. The editor will only show this option if the user has configured the editor to allow programming the next tool. CNC 8060 CNC 8065 : 1709) ·72·...
  • Page 73 Milling of the bottom of the hole (this step is only carried out if parameter B has a positive sign). Tangential exit movement to the helical path of the drilling to the center of the hole. Rapid movement to the reference plane (G99) or to the starting plane (G98). CNC 8060 CNC 8065 : 1709) ·73·...

  • Page 74: Tapping

    Tapping with a clutch. Rigid tapping. Machining parameters: Feedrate. Spindle speed. Tool. Tool offset. Dwell at the bottom, in seconds. Spindle turning direction (icon). Clockwise. Counterclockwise. CNC 8060 CNC 8065 Type of feedrate (icon). In mm/min or (inch/min) : 1709) In mm/turn. ·74·...
  • Page 75 M functions. Next tool. Activating or deactivating the preparation of the next tool. The editor will only show this option if the user has configured the editor to allow programming the next tool. CNC 8060 CNC 8065 : 1709) ·75·...

  • Page 76: Basic Operation

    If it has a multiple machining operation associated with it, it executes the following steps as often as necessary: Rapid movement (G0) to the next point. Repeats steps 3, 4, 5, 6, 7, 8, 9. CNC 8060 CNC 8065 : 1709) ·76·...

  • Page 77: Thread Milling

     Thread diameter. Thread depth. Thread pitch. Approach distance. CNC 8060  Thread entry (start) angle. CNC 8065 Angle (in degrees) of the segment formed by the center of the hole and the thread entry point with respect to the abscissa axis.
  • Page 78 M functions. Next tool. Activating or deactivating the preparation of the next tool. The editor will only show this option if the user has configured the editor to allow programming the next tool. CNC 8060 CNC 8065 : 1709) ·78·...

  • Page 79: Basic Operation

    Repetition of steps 3 to 8 until reaching the depth of the finishing stock. Repetition of steps 3 to 8 until reaching the bottom of the thread. Rapid movement to the reference plane (G99) or to the starting plane (G98). CNC 8060 CNC 8065 : 1709)

  • Page 80: Reaming

    M functions. Next tool. Activating or deactivating the preparation of the next tool. The editor will only show this option if the user has configured the editor to allow CNC 8060 programming the next tool. CNC 8065 : 1709)
  • Page 81 If it has a multiple machining operation associated with it, it executes the following steps as often as necessary: Rapid movement (G0) to the next point. Repeats steps 3, 4, 5, 6, 7. CNC 8060 CNC 8065 : 1709) ·81·...

  • Page 82: Boring

    Programming of M functions. Activating or deactivating the execution of M functions before machining. The cycle allows CNC 8060 editing up to 4 M functions. To execute only some of them, define them first and leave the rest of the data unprogrammed.

  • Page 83: Basic Operation

    If it has a multiple machining operation associated with it, it executes the following steps as often as necessary: Rapid movement (G0) to the next point. Repeats steps 3, 4, 5, 6, 7. CNC 8060 CNC 8065 : 1709) ·83·...

  • Page 84: Boring With Spindle Orientation

    The following example shows how to use parameters , x and y. The spindle rest position (I0 position) is at -30º with respect to the X axis. Machining parameters: Feedrate. Spindle speed. Tool. Tool offset. CNC 8060 Dwell at the bottom, in seconds. CNC 8065 Spindle turning direction (icon). Clockwise. : 1709) Counterclockwise.
  • Page 85 M functions. Next tool. Activating or deactivating the preparation of the next tool. The editor will only show this option if the user has configured the editor to allow programming the next tool. CNC 8060 CNC 8065 : 1709) ·85·...

  • Page 86: Basic Operation

    If it has a multiple machining operation associated with it, it executes the following steps as often as necessary: Rapid movement (G0) to the next point. Repeats steps 3, 4, 5, 6, 7, 8, 9, 10. CNC 8060 CNC 8065 : 1709) ·86·...

  • Page 87: Simple Rectangular Pocket

    Pocket dimensions. When the starting point of the pocket is one of its corners, the sign indicates the orientation with respect to the XY point. Part surface coordinate. Safety plane coordinate. CNC 8060 Total depth. CNC 8065 Machining parameters: ...
  • Page 88 Counterclockwise. Machining direction (icon). Clockwise. Counterclockwise. CNC 8060 CNC 8065 Programming of M functions. Activating or deactivating the execution of M functions before machining. The cycle allows editing up to 4 M functions. To execute only some of them, define them first and leave the rest of the data unprogrammed.
  • Page 89 O p e r a t i n g m a n u a l ( M C ) . Next tool. Activating or deactivating the preparation of the next tool. The editor will only show this option if the user has configured the editor to allow programming the next tool. CNC 8060 CNC 8065 : 1709) ·89·...

  • Page 90: Basic Operation

    If it has a multiple machining operation associated with it, it executes the following steps as often as necessary: Rapid movement (G0) to the next point. Repeats steps 3, 4, 5, 6, 7, 8. CNC 8060 CNC 8065 : 1709) ·90·...

  • Page 91: Rectangular Pocket With Rounding

    XY point. Part surface coordinate. Safety plane coordinate. Total depth. CNC 8060  Angle, in degrees, between the pocket and the abscissa axis. The turn is carried out on the CNC 8065 defined corner, X,Y point.
  • Page 92 • If programmed with a negative sign (I-), the pocket is machined with the given pass (step) except the last pass that machines the rest. In either case, the cycle limits the step to the cutting length assigned to the tool in the tool table. Penetration feedrate. CNC 8060 CNC 8065 : 1709) ...
  • Page 93 The finishing operation is carried out in two stages. First, it machines the bottom of the pocket and then the side walls, with tangential entry and exit. The finishing operation defining parameters are:  Finishing stock on the side walls. CNC 8060 z Finishing stock at the bottom of the pocket. CNC 8065 ...
  • Page 94 M functions. Next tool. Activating or deactivating the preparation of the next tool. The editor will only show this option if the user has configured the editor to allow programming the next tool. CNC 8060 CNC 8065 : 1709) ·94·...

  • Page 95: Basic Operation

    "F" and with tangential entry and exit. Rapid withdrawal (G0) to the center of the pocket in the safety plane (Zs). CNC 8060 If it has a multiple machining operation associated with it, it executes the following steps as...

  • Page 96: Circular Pocket

     Maximum milling pass or width. CNC 8060 The cycle recalculates the pass so that all the passes are identical, with the same value as or smaller than the one programmed. If programmed with a 0 value, it assumes a value of 3/4 CNC 8065 of the diameter of the selected tool.
  • Page 97 The editor will only show this option if the user has configured the editor to allow programming M functions. Finishing parameters: The finishing operation is carried out in two stages. First, it machines the bottom of the pocket CNC 8060 and then the side walls, with tangential entry and exit. CNC 8065 : 1709)
  • Page 98 Surface and side milling feedrate. Spindle speed. Finishing tool. If programmed T=0, there is no finishing. Tool offset. Spindle turning direction (icon). Clockwise. CNC 8060 CNC 8065 Counterclockwise. : 1709) ·98·...
  • Page 99 M functions. Next tool. Activating or deactivating the preparation of the next tool. The editor will only show this option if the user has configured the editor to allow programming the next tool. CNC 8060 CNC 8065 : 1709) ·99·...

  • Page 100: Basic Operation

    "F" and with tangential entry and exit. Rapid withdrawal (G0) to the center of the pocket in the safety plane (Zs). CNC 8060 If it has a multiple machining operation associated with it, it executes the following steps as...

  • Page 101: Pre-Emptied Circular Pocket

    Finishing stock on the side walls. z Finishing stock at the bottom of the pocket. The roughing operation defining parameters are: CNC 8060  Maximum milling pass or width. CNC 8065 The cycle recalculates the pass so that all the passes are identical, with the same value as or smaller than the one programmed.
  • Page 102 The cycle recalculates the pass so that all the passes are identical, with the same value as or smaller than the one programmed. If programmed with a 0 value, it assumes a value of 3/4 CNC 8060 of the diameter of the selected tool.
  • Page 103 M functions. Next tool. Activating or deactivating the preparation of the next tool. The editor will only show this option if the user has configured the editor to allow programming the next tool. CNC 8060 CNC 8065 : 1709) ·103·...

  • Page 104: Basic Operation

    Rapid withdrawal (G0) up to the safety plane (Zs). It selects the finishing tool and it approaches in rapid (G0) down to 1 mm from the roughed-out bottom. CNC 8060 Finishing of the bottom of the pocket. CNC 8065 Penetration at feedrate "Fz" at an angle "". Milling of the bottom of the pocket up to a distance ""...
  • Page 105 If it has a multiple machining operation associated with it, it executes the following steps as often as necessary: Rapid movement (G0) to the next point. Repeats steps 3, 4, 5, 6, 7, 8, 9, 10. CNC 8060 CNC 8065 : 1709) ·105·...

  • Page 106: D Profile Pocket

    Once the pocket configuration has been validated, the CNC associates the geometry of the pocket to its name. P.XY Name of the plane profile. The profile must indicate the pocket's outside contour and those of the islands. Part surface coordinate. Safety plane coordinate. CNC 8060 Total depth. CNC 8065 : 1709) ·106·...
  • Page 107 The penetration is carried out maintaining this angle until the corresponding depth is reached. If defined with a value greater than the one assigned to the tool in the tool table, it assumes the table value. CNC 8060 CNC 8065 : 1709) Surface milling feedrate.
  • Page 108 Number of penetration passes (steps) for the side finishing. When programming a 0 value, it carries out the least amount of passes possible, considering the cutting length assigned to the tool in the tool table. CNC 8060  Penetrating angle.
  • Page 109 M functions. Next tool. Activating or deactivating the preparation of the next tool. The editor will only show this option if the user has configured the editor to allow programming the next tool. CNC 8060 CNC 8065 : 1709) ·109·...

  • Page 110: Executable Pocket File

    Overall, a 2D pocket consists of the following files. pocket.P2D Pocket composition. profile.PXY Plane profile. pocket.C2D Executable file. The executable file is also updated after a software update and when executing or simulating a pocket, CNC 8060 CNC 8065 : 1709) ·110·...

  • Page 111: Basic Operation

    () so all the passes are identical. The pocket is machined following paths concentric to the profile, in the same direction CNC 8060 as the outside profile was defined. The islands are machined in the opposite direction.

  • Page 112: Examples Of How To Define 2D Profiles

    X 55 Y -8 Validate Straight X 20 Y -8 Validate Corners Chamfer Select the lower left corner [ENTER] CNC 8060 Chamfer 15 [ENTER] CNC 8065 Select the upper left corner [ENTER] Chamfer 15 [ENTER] [ESC] : 1709) End: Save profile...
  • Page 113 Select the lower left corner [ENTER] Chamfer 15 [ENTER] Select the lower right corner [ENTER] Chamfer 15 [ENTER] Select the upper right corner [ENTER] Chamfer 15 [ENTER] Select the upper left corner [ENTER] Chamfer 15 [ENTER] [ESC] CNC 8060 CNC 8065 : 1709) ·113·...
  • Page 114 Validate Straight X 50 Y 25 Validate Straight X 50 Validate Clockwise arc Xf 75 Yf -25 Xc 50 Yc -25 R 25 Validate Straight X 115 Y -25 Validate End: Save profile CNC 8060 CNC 8065 : 1709) ·114·...

  • Page 115: D Profile Pocket With Islands

    It is recommended to previously define the #ROUNDPAR instruction in order to obtain a good finish because the finishing passes are carried out in G05. Geometric parameters: The composition of the pocket and the plane and depth profiles are stored in \ Cnc8070\ Users\ Profile. CNC 8060 pocket.P3D Pocket composition. CNC 8065 profile.PXY...
  • Page 116 All the profiles must be open and without direction changes along their travel (not zigzagging). Vertical depth profiles for the outside contour and for the islands that reach the surface plane need not be programmed. The figure shows three programming examples. CNC 8060 CNC 8065 : 1709) ·116·...
  • Page 117 This stock is defined as finishing parameter. The roughing operation defining parameters are:  CNC 8060 Maximum milling pass or width. The cycle recalculates the pass so that all the passes are identical, with the same value as CNC 8065 or smaller than the one programmed.
  • Page 118 The editor will only show this option if the user has configured the editor to allow programming M functions. Pre-finishing parameters: This operation minimizes the ridges remaining on the side walls after the roughing operation while maintaining the finishing stock . CNC 8060 CNC 8065 : 1709) ·118·...
  • Page 119 Machining direction for the side walls (icon). Always downwards. Always upwards. In zig-zag. Milling feedrate. Spindle speed. Finishing tool. If programmed T=0, there is no finishing. Tool offset. CNC 8060 Spindle turning direction (icon). CNC 8065 Clockwise. Counterclockwise. : 1709) ·119·...
  • Page 120 M functions. Next tool. Activating or deactivating the preparation of the next tool. The editor will only show this option if the user has configured the editor to allow programming the next tool. CNC 8060 CNC 8065 : 1709) ·120·...

  • Page 121: Executable Pocket File

    Overall, a 2D pocket consists of the following files. pocket.P3D Pocket composition. profile.PXY Plane profile. profile.PXZ Depth profile. pocket.C3D Executable file. The executable file is also updated after a software update and when executing or simulating a pocket, CNC 8060 CNC 8065 : 1709) ·121·...

  • Page 122: Basic Operation

    It is carried out with the pass indicated by "I2" and at the pre-finishing feedrate "F". The outside profile in the same direction that was defined and the islands in the opposite CNC 8060 direction. Rapid withdrawal (G0) up to the approach plane.

  • Page 123: Examples Of How To Define 3D Profiles

    Y -40 Validate Straight X 145 Y -40 Validate Straight X 145 Y 40 Validate Straight X 20 Y 40 Validate Straight X 20 Validate End: Save profile CNC 8060 Profile P.Z1 FAGOR 211 Recall CNC 8065 : 1709) ·123·...
  • Page 124 X 30 Z-20 Validate End: Save profile - 2 0 - 3 0 - 4 0 1 3 5 1 4 5 8 2 , 5 Pocket P.3D FAGOR-B Profile P.XY FAGOR 120 [RECALL] CNC 8060 CNC 8065 : 1709) ·124·...
  • Page 125 Save profile Profile P.Z2 FAGOR 222 Recall Configuration: Abscissa axis: X Ordinate axis: Z Autozoom: Yes Validate Profile (island depth profile): Starting point X 62,5 Z-20 Validate Straight X 77,5 Validate CNC 8060 End: CNC 8065 Save profile : 1709) ·125·...

  • Page 126: Rectangular Boss

    Angle, in degrees, between the boss and the abscissa axis. The turn is carried out on the defined corner, X,Y point. Amount of stock to be removed. Type of corner (icon). Square corner with icon. CNC 8060 Rounded corner with icon. CNC 8065 Chamfered corner with icon. : 1709) Rounding radius or chamfer size.
  • Page 127 In either case, the cycle limits the step to the cutting length assigned to the tool in the tool table. Penetration feedrate. Surface milling feedrate. Spindle speed. Roughing tool. If programmed T=0, there is no roughing. Tool offset. Spindle turning direction (icon). Clockwise. Counterclockwise. Machining direction (icon). CNC 8060 Clockwise. CNC 8065 Counterclockwise. : 1709) ·127·...
  • Page 128 Surface and side milling feedrate. Spindle speed. Finishing tool. If programmed T=0, there is no finishing. Tool offset. Spindle turning direction (icon). Clockwise. Counterclockwise. Machining direction (icon). CNC 8060 Clockwise. CNC 8065 Counterclockwise. : 1709) ·128·...
  • Page 129 M functions. Next tool. Activating or deactivating the preparation of the next tool. The editor will only show this option if the user has configured the editor to allow programming the next tool. CNC 8060 CNC 8065 : 1709) ·129·...

  • Page 130: Basic Operation

    Rapid withdrawal (G0) to the starting point in the approach plane. Finishing of the side walls. The finishing operation is carried out in "N" passes at the finishing feedrate "F" and with tangential entry and exit. CNC 8060 Rapid withdrawal (G0) up to the safety plane (Zs). CNC 8065...

  • Page 131: Circular Boss

     Finishing stock on the side walls. z Finishing stock at the base of the boss. CNC 8060 CNC 8065 The roughing operation defining parameters are:  Maximum milling pass or width. The cycle recalculates the pass so that all the passes are identical, with the same value as or smaller than the one programmed.
  • Page 132 The finishing operation is carried out in two stages. First, it machines the base of the boss and then the side walls, with tangential entry and exit. The finishing operation defining parameters are: CNC 8060  Finishing stock on the side walls.
  • Page 133 M functions. Next tool. Activating or deactivating the preparation of the next tool. The editor will only show this option if the user has configured the editor to allow programming the next tool. CNC 8060 CNC 8065 : 1709) ·133·...

  • Page 134: Basic Operation

    Rapid withdrawal (G0) to the starting point in the approach plane. Finishing of the side walls. The finishing operation is carried out in "N" passes at the CNC 8060 finishing feedrate "F" and with tangential entry and exit. CNC 8065 Rapid withdrawal (G0) up to the safety plane (Zs).

  • Page 135: Surface Milling

    The (X, Y) point needs not coincide with the corner selected to begin machining. Surface to be milled. The sign of L and H indicates the orientation with respect to the XY point. CNC 8060 CNC 8065 : 1709) ·135·...
  • Page 136 The cycle recalculates the pass so that all the passes are identical, with the same value as or smaller than the one programmed. If programmed with a 0 value, it assumes a value of 3/4 of the diameter of the selected tool. CNC 8060 Surface milling feedrate. CNC 8065 Spindle speed.
  • Page 137 M functions. Next tool. Activating or deactivating the preparation of the next tool. The editor will only show this option if the user has configured the editor to allow programming the next tool. CNC 8060 CNC 8065 : 1709) ·137·...

  • Page 138: Basic Operation

    Rapid movement (G0) up to 1 mm above the last pass. Finishing. Penetration at feedrate "Fz". Milling at finishing feedrate "F" and, if necessary, it CNC 8060 recalculates the finishing pass () so all the passes are identical. CNC 8065 Rapid withdrawal (G0) up to the safety plane (Zs).

  • Page 139: Point-To-Point Profile Milling

    Xn, Yn Profile exit point Part surface coordinate. Safety plane coordinate. Total depth. Roughing parameters: CNC 8060 The roughing operation mills the profile leaving the finishing stock . This stock is defined CNC 8065 as finishing parameter. : 1709) ·139·...
  • Page 140 Left-hand compensation. Right-hand compensation. Programming of M functions. CNC 8060 Activating or deactivating the execution of M functions before machining. The cycle allows CNC 8065 editing up to 4 M functions. To execute only some of them, define them first and leave the rest of the data unprogrammed.
  • Page 141 M functions. Next tool. Activating or deactivating the preparation of the next tool. The editor will only show this option if the user has configured the editor to allow programming the next tool. CNC 8060 CNC 8065 : 1709) ·141·...

  • Page 142: Basic Operation

    Profile milling at feedrate "F" and tangential entry if it has been programmed. Exit to point XnYn with tangential exit if it has been programmed. Rapid withdrawal (G0) up to the safety plane (Zs). CNC 8060 CNC 8065 : 1709)

  • Page 143: Free Profile Milling

    Safety plane coordinate. Total depth. Roughing parameters: The roughing operation mills the profile leaving the finishing stock . This stock is defined as finishing parameter. CNC 8060 CNC 8065 The roughing operation defining parameters are: Penetration feedrate. Penetration step. • If programmed with a positive sign (I+), the cycle recalculates the step so all the : 1709) penetrations are identical with the same value as or smaller than the one programmed.
  • Page 144 M functions. Finishing parameters: In order to carry out the finishing operation, the roughing must be defined with tool radius compensation. This operation removes the finishing stock (). CNC 8060 The roughing operation defining parameters are: CNC 8065 ...
  • Page 145 M functions. Next tool. Activating or deactivating the preparation of the next tool. The editor will only show this option if the user has configured the editor to allow programming the next tool. CNC 8060 CNC 8065 : 1709) ·145·...

  • Page 146: Basic Operation

    It selects the finishing tool and starts the spindle in the requested direction. Finishing operation. Penetration to the bottom at feedrate "Fz". Profile milling at feedrate "F". Rapid withdrawal (G0) up to the safety plane (Zs). CNC 8060 CNC 8065 : 1709) ·146·...

  • Page 147: Slot Milling

    Angle, in degrees, between the slot and the abscissa axis. The turn is carried out on the defined corner, X,Y point. Roughing parameters: The roughing operation leaves the following finishing stocks. Both stocks are defined as finishing parameters. CNC 8060  Finishing stock on the side walls. CNC 8065 z Finishing stock at the bottom of the pocket.
  • Page 148 Clockwise. Counterclockwise. Programming of M functions. CNC 8060 Activating or deactivating the execution of M functions before machining. The cycle allows CNC 8065 editing up to 4 M functions. To execute only some of them, define them first and leave the rest of the data unprogrammed.
  • Page 149 Surface and side milling feedrate. Spindle speed. Finishing tool. If programmed T=0, there is no finishing. Tool offset. Spindle turning direction (icon). Clockwise. Counterclockwise. CNC 8060 Machining direction (icon). CNC 8065 Clockwise. Counterclockwise. : 1709) ·149·...
  • Page 150 M functions. Next tool. Activating or deactivating the preparation of the next tool. The editor will only show this option if the user has configured the editor to allow programming the next tool. CNC 8060 CNC 8065 : 1709) ·150·...

  • Page 151: Basic Operation

    Rapid movement (G0) up to the approach plane. Roughing operation. It is carried out in layers, until reaching the total depth minus the finishing distance "z". CNC 8060 CNC 8065 : 1709) First, penetration "I" at feedrate "Fz". Then, slot milling of the boss surface up to a distance ""...
  • Page 152 Rapid withdrawal (G0) up to the safety plane (Zs). Finishing of the side walls. Finishing is carried out in "N" passes at the finishing feedrate "F". Rapid withdrawal (G0) up to the safety plane (Zs). CNC 8060 CNC 8065 : 1709) ·152·...

  • Page 153: Multiple Machining In Straight Line

    I 35.3553 Coordinates of the end point Xn 100, Yn 100 Distance between machining operations I 35.3553  45 Angle of the path Distance to travel L 106.066 Distance between machining operations I 35.3553 CNC 8060 CNC 8065 : 1709) ·153·...

  • Page 154: Multiple Machining In Arc Pattern

    270 Angle of the end point Radius R 40 Total number of machining operations  0 Angle of the starting point CNC 8060  45 Angular distance between machining operations CNC 8065 Center coordinates Xa 50, Ya 50 270 Angle of the end point ...
  • Page 155 Angle of the end point Center coordinates Xa 50, Ya 50 Radius R 40  0 Angle of the starting point 270 Angle of the end point  45 Angular distance between machining operations CNC 8060 CNC 8065 : 1709) ·155·...

  • Page 156: Multiple Machining In Rectangular Pattern

     90 Angle between paths Lengths in X, Y Lx 75, Ly 50 Distance between machining operations in X and Y Ix 25, Iy 25  0 Rotation angle  90 Angle between paths CNC 8060 CNC 8065 : 1709) ·156·...

  • Page 157: Multiple Machining In Grid Pattern

     90 Angle between paths Lengths in X, Y Lx 75, Ly 50 Distance between machining operations in X and Y Ix 25, Iy 25  0 Rotation angle  90 Angle between paths CNC 8060 CNC 8065 : 1709) ·157·...

  • Page 158: Random Multiple Machining

    X 50 Y 25 (P3) X 100 Y 25 (P4) X 75 Y 50 (P5) X 50 Y 50 (P6) X 25 Y 75 (P7) X 100 Y 75 (P8) X 100 Y 75 CNC 8060 CNC 8065 : 1709) ·158·...

  • Page 159: List Of Saved Programs

    • Insert the cycle being edited. Replace or insert the edited cycle. CNC 8060 Window that shows the cycles and ISO-coded blocks that make up the selected part. To edit a cycle, put the cursor on the cycle press [RECALL].

  • Page 160: Edit A New Part-Program

    Press the vertical softkey to replace or insert the edited cycle and select the desired option. CNC 8060 CNC 8065 Inserting a cycle in the current part-program. The editor lets insert the cycle being edited directly into the current program in the cursor position.
  • Page 161 It is possible to execute or simulate a part-program or any operation. The simulation or execution may be done from beginning to end or step by step by pressing the [SINGLE] key. CNC 8060 CNC 8065 : 1709)

  • Page 162: Execute A Part-Program

    When pressing the two-color key, the CNC shows the auxiliary screen for the MC mode. When pressing the vertical softkey "Graphics", the CNC shows the graphics screen in execution. Once the desired screen has been selected, press [START]. CNC 8060 CNC 8065 : 1709) ·162·...

  • Page 163: Graphics Screen In Execution

    • Configuration. • Actions. • Delete. • Dimensions. • Measurement. Message bar. Window that shows the lines of the program being executed. Window that shows the lines of the program being executed through graphics. CNC 8060 CNC 8065 : 1709) ·163·...

  • Page 164: Simulating A Part-Program

    Select the program from the left column and the operation (on the right column) from which to begin executing the part program. Press the vertical softkey "Graphic simulation". After pressing this softkey, the CNC shows the graphics screen in simulation. Press the vertical softkey "Start simulation". CNC 8060 CNC 8065 : 1709) ·164·...

  • Page 165: Graphics Screen In Simulation

    F as well as the real S and the programmed S. Softkeys with graphic display options. Message bar. Window that shows the lines of the program being executed. Window that shows the lines of the program being executed through graphics. CNC 8060 CNC 8065 : 1709) ·165·...
  • Page 166 CNC applies to the simulation the origins set in the execution environment (for example, the part zero set in jog mode). Assume the active zones in execution. Assume or not, for simulation, the active zones in execution. CNC 8060 CNC 8065 : 1709) ·142·...

  • Page 167: Simulating Or Executing An Operation That Has Been Saved

    "Execute cycle" to execute it. 5.3.1 Simulating a cycle To simulate the edited cycle, press the vertical softkey "Simulate cycle". For further information on simulating cycles, see the chapter "2.1.4 Cycle simulation". CNC 8060 CNC 8065 : 1709) ·167·...

  • Page 168: Cycle Execution

    O per at in g m a nu al ( MC ). 5.3.2 Cycle execution To execute the edited cycle, press the vertical softkey "Execute cycle". For further information on executing cycles, see the chapter "2.1.5 Cycle execution". CNC 8060 CNC 8065 : 1709) ·168·...
  • Page 169 O p e r a t i n g m a n u a l ( M C ) . User notes: CNC 8060 CNC 8065 : 1709) ·169·...
  • Page 170 O per at in g m a nu al ( MC ). User notes: CNC 8060 CNC 8065 : 1709) ·170·...
  • Page 171 O p e r a t i n g m a n u a l ( M C ) . User notes: CNC 8060 CNC 8065 : 1709) ·171·...
  • Page 172 Fagor Automation S. Coop. Bº San Andrés, 19 - Apdo. 144 E-20500 Arrasate-Mondragón, Spain Tel: +34 943 719 200 +34 943 039 800 Fax: +34 943 791 712 E-mail: info@fagorautomation.es www.fagorautomation.com...

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