Related Manuals for Toro TimeCutter HD XS4850
Summary of Contents for Toro TimeCutter HD XS4850
- Page 1 Form No. 3410-275 Rev B TimeCutter ® HD XS4850 and X5450 Riding Mower Model No. 74866—Serial No. 400000000 and Up Model No. 74867—Serial No. 400000000 and Up *3410-275* B Register at www.Toro.com. Original Instructions (EN)
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Page 2: Table Of Contents
Go to www.Toro.com to view specifications on your mower g000502 model. Figure 2 1. - Page 3 Breaking in a New Machine........14 Mower Belt Maintenance ..........49 Think Safety First ...........14 Inspecting the Belts ..........49 Using the Safety-Interlock System......15 Replacing the Mower Belt ........49 Positioning the Seat ..........15 Cleaning ..............50 Adjusting the MyRide™ Suspension System....16 Washing the Underside of the Mower ......50 Adjusting the Motion-Control Levers......17 Cleaning the Suspension System .......51 During Operation .............17...
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Page 4: Safety
Safety This machine has been designed in accordance with EN ISO 5395:2013. General Safety This product is capable of amputating hands and feet and of throwing objects. Always follow all safety instructions to avoid serious personal injury. Using this product for purposes other than its intended use could prove dangerous to you and bystanders. -
Page 5: Slope Indicator
Slope Indicator G011841 g011841 Figure 3 This page may be copied for personal use. 1. The maximum slope you can safely operate the machine on is 15 degrees. Use the slope chart to determine the degree of slope of hills before operating. Do not operate this machine on a slope greater than 15 degrees. Fold along the appropriate line to match the recommended slope. -
Page 6: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decaloemmarkt Manufacturer's Mark 1. Indicates the blade is identified as a part from the original machine manufacturer. - Page 7 decal132-0872 132-0872 1. Thrown object 3. Severing hazard of hand hazard—keep bystanders or foot—keep away from away from the machine. moving parts. 2. Thrown object hazard, 4. Entanglement raised baffle—do not hazard—keep away operate the machine with from moving parts; keep an open deck;...
- Page 8 decal132-0869 132-0869 1. Warning—read the Operator's Manual. 5. Ramp hazard—When loading onto a trailer, do not use split ramps. Only use a full-width ramp wide enough for the machine. Ramp angle with the ground should be less than 15 degrees. Back up the ramp and drive forward off the ramp. 2.
- Page 9 decal133-9263 133-9263 1. Fast 4. PTO disengage 2. Slow 5. PTO engage 3. Choke decal136-4243 136-4243 1. Fast 4. Reverse 2. Slow 5. Parking brake disengaged 3. Neutral 6. Parking brake engaged decal136-4245 136-4245 3. Fast 1. Slow 2. Transport decal136-4244 136-4244 1.
- Page 10 decal136-5596 136-5596 1. Check the tire pressure 4. Check the tire pressure every 25 operating hours. every 25 operating hours. 2. Engine oil 5. Read the Operator's Manual before performing maintenance. 3. Check the tire pressure every 25 operating hours. decal136-9186 136-9186 1.
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Page 11: Product Overview
Controls Product Overview Become familiar with all controls in Figure 5 Figure 6 before you start the engine and operate the machine. g188738 Figure 5 1. Hour meter 4. Ignition switch 2. Throttle control 5. PTO switch 3. Choke control 6. -
Page 12: Choke Control
Contact your Authorized Service Dealer or backward turns the wheel on the same side forward or Distributor or go to www.Toro.com for a list of all approved in reverse; wheel speed is proportional to the amount the attachments and accessories. -
Page 13: Before Operation
Operation • Do not operate the machine without the entire exhaust system in place and in proper working condition. • Keep the fuel-dispenser nozzle in contact with the rim of Note: Determine the left and right sides of the machine the fuel tank or container opening at all times until fueling from the normal operating position. -
Page 14: Filling The Fuel Tank
Breaking in a New Machine Add the correct amount of fuel stabilizer/conditioner to the fuel. New engines take time to develop full power. Mower decks Note: A fuel stabilizer/conditioner is most effective and drive systems have higher friction when new, placing when mixed with fresh fuel. -
Page 15: Using The Safety-Interlock System
1. Sit on the seat, engage the parking brake, and move the CAUTION blade-control switch (PTO) to the O position. Try This machine produces sound levels in excess of starting the engine; the engine should not crank. 85 dBA at the operator’s ear and can cause hearing 2. -
Page 16: Adjusting The Myride™ Suspension System
Adjusting the MyRide™ Adjust the rear-shock assemblies (Figure 12). Suspension System The MyRide™ suspension system adjusts to provide a smooth and comfortable ride. Adjusting the rear 2-shock assemblies is the easiest and quickest adjustment for changing the suspension system. Position the suspension system where you are most comfortable. -
Page 17: Adjusting The Motion-Control Levers
Adjusting the Motion-Control During Operation Levers During Operation Safety Adjusting the Height General Safety You can adjust the motion-control levers higher or lower for • The owner/operator can prevent and is responsible for maximum comfort (Figure 13). accidents that may cause personal injury or property damage. -
Page 18: Operating The Parking Brake
Do not change the governor speed or overspeed the engine. WARNING • Use accessories and attachments approved by Toro only. The parking brake may not hold the machine Slope Safety parked on a slope and could cause personal injury or property damage. -
Page 19: Operating The Mower Blade-Control Switch (Pto)
Operating the Mower Operating the Throttle Blade-Control Switch (PTO) You can move the throttle control between the F positions (Figure 19). The blade-control switch (PTO) starts and stops the mower blades and any powered attachments. Always use the F position when turning on the mower deck with the blade-control switch (PTO). -
Page 20: Operating The Ignition Switch
Operating the Ignition Switch Starting and Shutting Off the Engine 1. Turn the ignition key to the S position (Figure 21). TART Note: When the engines starts, release the key. Starting the Engine Important: Do not engage starter for more than 5 seconds at a time. -
Page 21: Using The Motion-Control Levers
Using the Motion-Control Driving Forward Levers Note: The engine stops when you move the traction-control with the parking brake engaged. To stop, pull the motion-control levers to the N EUTRAL position. 1. Disengage the parking brake; refer to Disengaging the Parking Brake (page 18). -
Page 22: Using The Smart Speed Tm Control System
Driving Backward The following are only recommendations for use. Adjustments vary by grass type, moisture content, and the 1. Move the levers to the center, unlocked position. height of the grass. 2. To go backward, slowly pull the motion-control levers Suggested Trim rearward... -
Page 23: Using The Side Discharge
Using the Side Discharge Adjusting the Height of Cut The mower has a hinged grass deflector that disperses The machine is equipped with a foot pedal deck-lift system. clippings to the side and down toward the turf. You can use the foot pedal to lift the deck briefly to avoid obstacles or lock the deck in the highest height of cut or transport position. -
Page 24: Adjusting The Anti-Scalp Rollers
Adjusting the Anti-Scalp 4. Push on the deck-lift pedal with your foot and pull the handle rearward to disengage the transport lock Rollers (Figure 27). Whenever you change the height-of-cut, it is recommended 5. Lower the deck slowly until the lever makes contact to adjust the height of the anti-scalp rollers. - Page 25 2. Move the motion-control levers outward to the 8. Remove the 2 locknuts (5/16 inch) to securing the position, engage the parking brake, welded posts of the right baffle to the top of the EUTRAL shut off the engine, remove the key, and wait for all mower deck at the center and right of center positions moving parts to stop before leaving the operating (Figure...
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Page 26: Converting The 54-Inch Mower Deck To Side Discharge
11. Use the fasteners removed to secure the cutoff baffle 5. Remove the carriage bolt and locknut on the side wall to the deck. of the mower deck securing the left baffle to the deck (Figure 34). 12. Install the mower deck; refer to Installing the Mower Deck (page 48). - Page 27 G010704 g010704 Figure 36 g190737 Figure 35 1. Locknut (5/16 inch) 3. Welded posts (right baffle) 2. Right baffle 1. Locknuts—front of 5. Baffle guard—54-inch discharge plate (install decks after baffle is removed) 12. Remove the carriage bolt and locknut securing the right 2.
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Page 28: Using Attachments And Accessories
1 side of the mower free from uncut grass, which allows air to be drawn into the mower. Use only Toro approved attachments and accessories. If you attach a bucket to the engine guard, use a nylon strap Cutting a Lawn for the First Time to secure it. -
Page 29: After Operation
If a blade is damaged or worn, replace • Use full-width ramps for loading the machine into a it immediately with a genuine Toro replacement blade. trailer or truck. • Tie the machine down securely using straps, chains, cable, or ropes. -
Page 30: Pushing The Machine By Hand
Pushing the Machine by Hand Transporting the Machine Important: Always push the machine by hand. Do not Use a heavy-duty trailer or truck to transport the machine. tow the machine, because damage may occur. Ensure that the trailer or truck has all necessary brakes, lighting, and marking as required by law. -
Page 31: Loading The Machine
Loading the Machine Use extreme caution when loading or unloading machines onto a trailer or a truck. Use a full-width ramp that is wider than the machine for this procedure. Back the machine up the ramp and drive it forward down the ramp (Figure 40). -
Page 32: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Change the engine oil. After the first 5 hours • Check the safety-interlock system. • Check the air cleaner for dirty, loose, or damaged parts. •... -
Page 33: Pre-Maintenance Procedures
Check their proper operation regularly. • To ensure optimum performance and continued safety certification of the machine, use only genuine Toro replacement parts and accessories. Replacement parts and accessories made by other manufacturers could be dangerous, and such use could void the product warranty. -
Page 34: Engine Maintenance
Engine Maintenance WARNING Contact with hot surfaces may cause personal injury. Keep your hands, feet, face, clothing, and other body parts away the muffler and other hot surfaces. g027800 Engine Safety g027800 Shut off the engine before checking the oil or adding oil to the crankcase. -
Page 35: Servicing The Engine Oil
Servicing the Paper Element 1. Park the machine on a level surface, disengage the blade-control switch, shut off the engine, engage Service Interval: Every 100 hours/Yearly (whichever comes parking brake, and remove the key. first)—Service the air-cleaner paper 2. Make sure that the engine is shut off, level, and is cool, element (more often in dusty, dirty so that the oil has had time to drain into the sump. - Page 36 Changing the Engine Oil and Oil Filter Service Interval: After the first 5 hours/After the first month (whichever comes first)—Change the engine oil. Every 100 hours/Yearly (whichever comes first)—Change the engine oil (more often in dusty, dirty conditions). Every 100 hours/Yearly (whichever comes first)—Change the oil filter (more often in dusty, dirty g027799 conditions).
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Page 37: Servicing The Spark Plug
5. Change the engine-oil filter (Figure 48). Note: Ensure that the oil-filter gasket touches the engine and then turn the filter an extra 3/4 turn. g193530 Figure 49 Servicing the Spark Plug Service Interval: Every 100 hours/Yearly (whichever comes first)—Check the spark plug(s). g027477 Every 200 hours/Every 2 years (whichever comes g027477... -
Page 38: Cleaning The Cooling System
Installing the Spark Plug Tighten the spark plug(s) to 25 to 30 N∙m (18.5 to 22.1 ft-lb). g027478 g027478 Figure 50 Note: Due to the deep recess around the spark plug, blowing out the cavity with compressed air is the most 25-30 N-m effective method for cleaning. -
Page 39: Fuel System Maintenance
Fuel System Maintenance DANGER In certain conditions, fuel is extremely flammable g027939 and highly explosive. A fire or explosion from fuel g027939 can burn you, others, and can damage property. • Perform any fuel-related maintenance when the engine is cold. Do this outdoors in an open area. Wipe up any fuel that spills. -
Page 40: Electrical System Maintenance
Electrical System Maintenance Electrical System Safety • Disconnect the battery before repairing the machine. Disconnect the negative terminal first and the positive last. Connect the positive terminal first and the negative last. • Charge the battery in an open, well-ventilated area, away from sparks and flames. -
Page 41: Installing The Battery
Installing the Battery 1. Position the battery in the tray (Figure 55). 2. Using the fasteners previously removed, install the positive (red) battery cable to the positive (+) battery terminal. 3. Using the fasteners previously removed, install the negative battery cable to the negative (-) battery terminal. -
Page 42: Servicing The Fuses
Servicing the Fuses Drive System Maintenance The electrical system is protected by fuses. It requires no maintenance; however, if a fuse blows, check the component/circuit for a malfunction or short. Checking the Tire Pressure Fuse type: • Main—F1 (15 A, blade-type) Service Interval: Every 25 hours—Check tire pressure. -
Page 43: Mower Maintenance
Mower Maintenance Checking for Bent Blades Note: The machine must be on a level surface for the Servicing the Cutting Blades following procedure. 1. Raise the mower deck to the highest height-of-cut To ensure a superior quality of cut, keep the blades sharp. For position. -
Page 44: Removing The Blades
45). Note: If a bent blade is replaced with a new blade, and the dimension obtained continues to exceed 3 mm (1/8 inch), the blade spindle could be bent. Contact an Authorized Toro Dealer for g000552 Figure 66 service. 1. Sharpen at original angle. -
Page 45: Leveling The Mower Deck
Leveling the Mower Deck Note: If the blade is not balanced, file some metal off the end of the sail area only (Figure 66). Ensure that the mower deck is level any time you install the mower deck or when you see an uneven cut on your lawn. Check the mower deck for bent blades prior to leveling;... - Page 46 Checking the Front-to-Rear Blade Slope Leveling the Mower Deck 1. Set the anti-scalp rollers to the top holes or remove Check the front-to-rear blade level any time you install the them completely for this procedure; refer to Adjusting mower. If the front of the mower is more than 7.9 mm the Anti-Scalp Rollers (page 24).
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Page 47: Removing The Mower Deck
Removing the Mower Deck 1. Remove the hairpin cotter and washer securing the link pin to the frame and deck, and remove the link (Figure 73). g028276 Figure 73 1. Link pin 3. Hairpin cotter g024313 2. Washer Figure 72 1. -
Page 48: Installing The Mower Deck
Installing the Mower Deck Replacing the Grass Deflector 1. Park the machine on a level surface and disengage the Service Interval: Before each use or daily—Inspect the grass blade-control switch. deflector for damage. 2. Move the motion-control levers outward to the WARNING position, shut off the engine, remove EUTRAL... -
Page 49: Mower Belt Maintenance
7. Remove the floor pan to access the idler pulley. installed into the notch in mower bracket. the deflector bracket 8. Using a spring removal tool, (Toro Part No. 92-5771), remove the idler spring from the deck post to remove tension on the idler pulley (Figure 77). -
Page 50: Cleaning
The spring is under tension when installed and can cause personal injury. Be careful when removing the belt. 12. Using a spring-removal tool, (Toro Part No. 92-5771), install the idler spring over the deck post and placing tension on the idler pulley and mower belt (Figure 77). -
Page 51: Cleaning The Suspension System
Storage 5. Sit on the seat and start the engine. 6. Engage the blade-control switch and let the mower run for 1 to 3 minutes. Cleaning and Storage 7. Disengage the blade-control switch, shut off the 1. Disengage the blade-control switch (PTO), engage engine, remove the ignition key, and wait for all moving the parking brake, turn the ignition key to the O parts to stop. - Page 52 Important: Do not store stabilizer/conditioned fuel over 90 days. 11. Check and tighten all bolts, nuts, and screws. Repair or replace any part that is damaged. 12. Paint all scratched or bare metal surfaces. Paint is available from your Authorized Service Dealer. 13.
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Page 53: Troubleshooting
Troubleshooting Problem Possible Cause Corrective Action The fuel tank is showing signs of 1. The air-cleaner paper element clogged. 1. Clean the paper element. collapsing or the machine is showing signs of frequently running out of fuel. The engine overheats. 1. - Page 54 Problem Possible Cause Corrective Action The machine does not drive. 1. The bypass valves are open. 1. Close the tow valves. 2. The traction belts are worn, loose, or 2. Contact an Authorized Service Dealer. broken. 3. The traction belts are off of the pulleys. 3.
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Page 55: Schematics
Schematics g203461 Electrical Diagram (Rev. A) - Page 56 Notes:...
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- Page 59 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 60 • The Toro GTS Starting Guarantee does not apply when the product is used commercially. Repairs or adjustments to correct starting difficulties due to the following: Some engines used on Toro Products are warranted by the engine manufacturer.