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Revision 2.0 POD Deck Lite-C1 Service Manual...
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When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.
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Introduction Symbols Explanation Symbols Explanation Disconnect the connector. Connect the power cable. Connect the connector. Disconnect the power cable. Remove the cable/wire from the Turn on the power. cable guide or wire saddle. Install the cable/wire to the cable Turn off the power. guide or wire saddle.
Contents Contents Safety Precautions....................1 Points to Note about Turning Off the Main Power Switch..............2 Notes Before Servicing........................2 Notes On Assembly/Disassembly....................... 2 Points to Note at Cleaning........................3 1. Product Overview.....................4 Features.............................. 5 Features...............................5 Specifications............................6 Specifications............................6 Names of Parts............................7 External View............................7 Cross Section............................
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Contents Removing from the Host Machine......................30 List of Parts............................32 External Covers..........................32 Consumable Parts and Cleaning Points....................33 Main Units............................34 Sensors..............................35 Solenoids............................36 Motors..............................37 Fans..............................38 PCBs..............................39 Switches.............................40 Others..............................41 External Covers..........................42 Removing the Left Upper Cover......................42 Removing the Front Cover........................42 Removing the Right Cover........................
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Contents Compartment............................93 Deck Driver PCB ..........................94 Paper Width Detection PCB......................... 94 Other Adjustment ..........................96 Adjusting the Pressure of the Deck Separation Roller................96 Adjusting the Paper Separation ......................96 6. Installation....................100 How to Utilize this Installation Procedure..................101 Description on the Parts Included in the Package................
Safety Precautions Points to Note about Turning Off the Main Power Switch......2 Notes Before Servicing......2 Notes On Assembly/Disassembly..2 Points to Note at Cleaning....3...
Safety Precautions Points to Note about Turning Off the Main Power Switch This equipment does not have a main power switch, but it has only a leakage breaker. This equipment is powered when the main power switch of the host machine is turned on. The leakage breaker detects overcurrent and power leakage. NOTE: Explain to the customer that the leakage breaker must be checked once or twice a month and the result must be recorded.
Safety Precautions 3. Ensure to use the right screw type (length, diameter, etc.) at the right position when assembling. 4. To keep electric conduction, binding screws with washers are used to attach the grounding wire and the varistor. Ensure to use the right screw type when assembling.
1. Product Overview Features Features • The various paper sizes from the A5 to 13"X19"(330.0X482.6mm) are supported. In addition, the custom paper size is supported, too. • The high stacking of maximum 3,500 sheets (80 g/m2) is possible. • The user can change the stacking paper size easily by the side and rear guide plates with the free stop mechanism and the automatic paper size detection function.
1. Product Overview Specifications Specifications Item Specifications Remarks Pickup method Retard separation + Air assist (switches between warm and cool cur- Center reference rents to suit paper type/environment) Paper accommo- Front loading dation Paper type Thin paper (52 to 79 g/m2), Plain paper (80 to 105 g/ m2), Heavy paper Different depending on the host machine.
1. Product Overview Names of Parts External View ■ Front [1] Left upper cover [2] Upper cover [3] Compartment open button [4] Front cover [5] Deck release lever...
1. Product Overview Option Construction The following optional equipment can install to the this equipment. • Envelope Feeder Attachment-G1 : User installation • Cassette heater : Supplied as the service parts Envelope Feeder Attachment-G1 Cassette Heater...
2. Technology Basic Configuration Functional Construction The POD Deck Lite is grouped into the following 3 blocks: Pickup/feed system, Compartment system, Deck control system. 1.Pickup/feed system 2.Compartment system 3.Deck control system Overview of the Electrical Circuitry The operating sequence for the Paper Deck Unit is controlled by the DC controller PCB in the host machine. The DC controller PCB is equipped with CPU.
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2. Technology ■ Sensor Layout Only the optical sensors on the feed path are shown below. Deck pull-out sensor Deck pickup sensor ■ Drive Configuration Deck pickup motor Deck pull-out motor Deck lifter motor Swing motor Compartment open solenoid Deck pickup release solenoid...
2. Technology Controls Overview Item Reference 1. Pickup/Feed System Pickup/feed control “Pickup/Feed Control” on page 15 Paper presence/absence detection control “Paper Presence/Absence Detection Control” on page Paper surface detection control “Paper Surface Detection Control” on page 16 2. Compartment system Lifter control “Lifter Control”...
2. Technology Paper Presence/Absence Detection Control The presence/absence of paper inside the compartment is checked by the deck paper sensor (SR15) of the pickup assembly. When the paper runs out and the paper detecting lever of the pickup assembly passed the deck paper sensor (SR15) as a result, the host machine indicates the absence of paper on its control panel.
2. Technology Lifter Control ■ Moving Up the Lifter The lifter starts to move up when the compartment open/close switch (SW4) and the compartment open/close sensor (SR9) detect that the compartment has been set in place.The lifter then stops when the paper level sensor (SR3) detects the top surface of the stack of paper placed on the lifter.The deck lifter upper limit sensor 1/2 (SR4/5) is used to prevent damage otherwise caused by the failure of the lifter to stop after the sensor lever blocks the paper level sensor (SR3).The machine is also equipped with a protective mechanism by means of an obstacle sensor (SR8) used to prevent damage to the lifter cable and resin gears lest a...
2. Technology Deck lifter motor (M3)) Encoder SR14 Lifter motor rotation sensor(SR14) SR13 Switching the Paper Size Paper size can be automatically detected by adjusting the position of the guide plate. Sensor name Description Detection method Paper size sensor 1/2/3 (SR10/11/12) Size for feed direction ON / OFF combination of sensors Paper width detection PCB (PCB7)
2. Technology NOTE: Service mode • Adjsutment of POD Deck Lite A4 paper width (Lv1) COPIER> ADJUST> CST-ADJ> PDK-A4 < Use case > • When replacing the DC Controller PCB/clearing RAM data. • When replacing the Paper Width Sensor PCB or registering a new value. <...
2. Technology Compartment open/close sensor(SR9) Compartment open/close detection switch(SW4) Compartment open solenoid(SL1) Fan safety switch(SW5) Compartment open/close arm Spring Air Assist Control ■ Overview To facilitate separation of paper, the machine executes air assist control. The fans (FM2, FM3) are combined to blow air against the paper so that the paper is shifted slightly to lose attraction, ultimately preventing double-feeding.
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2. Technology Air heater(H2) Warming fan(FM2) Cooling fan(FM3) Pickup direction Paper Pickup roller Feed roller Separation rolle Warm air Cool air ■ Air Assist Control The air assist control mechanism is turned on by the DC controller PCB of the host machine and by way of the deck driver PCB. The air assist mechanism consists of the following control items: Paper type*3 Warming fan...
2. Technology Power Supply The machine's AC power is supplied by an external power outlet, and it is sent through a leakage breaker (ELCB1) to reach the AC relay PCB.The machine's DC power supply is sent to the individual loads from the DC power supply PCB through the deck driver PCB (or directly).
2. Technology ■ Location of Fans ■ Function of Fans Name Function Power supply cooling fan Cool the DC power supply PCB Warming fan Improve separating performance of the paper Cooling fan Improve separating performance of the paper Pickup release solenoid cooling fan Cool the deck pickup release solenoid (SL2) Jam Detection The machine uses the following 2 sensors to make sure that paper moves smoothly inside it.The presence/absence of a jam is...
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2. Technology Jam code Jam type Sensor No. Sensor name 0A18 Power ON Deck pull-out sensor 0218 Stationary Deck pull-out sensor 0118 Delay Deck pull-out sensor 0117 Delay Deck pickup sensor...
2. Technology Upgrading Upgrading Since this equipment does not incorporate a CPU, upgrade is not required. Carry out upgrade on the host machine side.
3. Periodical Service List of Work for Scheduled Servicing PR:Replacement(Periodical replacement) CR:Replacement (consumable parts) CL:Cleaning LU:Lubrication AD:Adjustment CH:Maintenance Category Part Part Interval Adjust- Counter Reference name number ment(Yes/N Pickup as- Deck FL0-450 (LV1) DRBL-2 >PD-PU- “Removing the Deck Pickup sembly pickup 1,000,000sheets, Roller”...
Disassembly/ Assembly Removing from the Host Machine..30 List of Parts......... 32 External Covers........42 Consumable Parts and Cleaning Points..........47 Main Units........... 54 Heaters..........60 Solenoids..........64 Motors..........67 Fans............ 69 Lifter Wire ...........71 PCBs........... 84...
4. Disassembly/Assembly Removing from the Host Machine Removing from the Host Machine 1. Turn OFF the main power on the host machine. 2. Turn OFF the cassette heater switch when it is installed. 3. Remove the power cord. 4. Remove the cable. •...
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4. Disassembly/Assembly 6. Remove the base stay unit. • 3 Screws...
4. Disassembly/Assembly List of Parts External Covers Name Reference Left upper cover “Removing the Left Upper Cover” on page 42 Front cover “Removing the Front Cover” on page 42 Right cover “Removing the Right Cover” on page 43 Rear cover “Removing the Rear Cover”...
4. Disassembly/Assembly Consumable Parts and Cleaning Points Name Reference Deck pickup roller “Removing the Deck Pickup Roller” on page 47 Deck feed roller “Removing the Deck Feed Roller” on page 49 Deck separation roller “Removing the Deck Separation Roller” on page 51 Deck pull-out roller...
4. Disassembly/Assembly Main Units Name Reference Pickup assembly “Removing the Pickup Assembly” on page 54 Compartment “Removing the Compartment” on page 56...
4. Disassembly/Assembly Solenoids Name Main unit Reference Compartment open solenoid “Removing the Compartment Open Solenoid” on page 64 Deck pickup release solenoid Pickup assembly “Removing the Deck Pickup Release Solenoid ” on page...
4. Disassembly/Assembly Motors Name Main unit Reference Deck pickup motor Deck pull-out motor Pickup assembly Deck lifter motor Compartment “Removing the Deck Lifter Motor” on page 67 Swing motor Compartment...
4. Disassembly/Assembly Fans Name Main unit Reference Power supply cooling fan Warming fan Compartment Cooling fan Compartment Pickup release solenoid cool- “Removing the Pickup Release Solenoid Cooling Fan ” on page 69 ing fan...
4. Disassembly/Assembly Others Name Main unit Reference Cassette heater (option) “Removing the Cassette Heater” on page 60 Air heater Compartment “Removing the Air Heater ” on page 61 Lifter wire Compartment “Removing the Lifter Wire” on page 71...
4. Disassembly/Assembly External Covers Removing the Left Upper Cover ■ Procedure 1. Loosen the 2 screws and then remove the Left Upper Cover. Removing the Front Cover ■ Preparation 1. Open the Compartment. “Opening the Compartment” on page 56...
4. Disassembly/Assembly ■ Procedure 1. Remove the Front Cover. • 7 Screws NOTE: Mark with lines on the 4 marking-off lines to fit the Front Cover onto the original position. ■ Actions when Replacing the Parts “Front Cover” on page 90 Removing the Right Cover ■...
4. Disassembly/Assembly Removing the Upper Cover ■ Preparation 1. Remove the Door Stopper. • 1 Screw 2. Open the Compartment. “Opening the Compartment” on page 56 3. Remove the Right Cover. “Removing the Right Cover” on page 43 4. Remove the Rear Cover. “Removing the Rear Cover”...
4. Disassembly/Assembly Consumable Parts and Cleaning Points Removing the Deck Pickup Roller ■ Preparation CAUTION: Be sure not to touch the surface of the roller at disassembling/assembling. 1. Remove the Left Upper Cover. “Removing the Left Upper Cover” on page 42 ■...
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4. Disassembly/Assembly 2. Remove the Deck Pickup Roller. • 1 Claw NOTE: How to install the Deck Pickup Roller Be sure to align the protrusion [2] of the Deck Pickup Roller [1] with the groove [3] of the gear to install the roller. Be sure to insert the Deck Pickup Roller [1] until the claw [2] is hooked.
4. Disassembly/Assembly Removing the Deck Feed Roller ■ Preparation CAUTION: Be sure not to touch the surface of the roller at disassembling/assembling. 1. Remove the Left Upper Cover. “Removing the Left Upper Cover” on page 42 ■ Procedure 1. Slide the Slide Guide (Upper) in the direction of the arrow until it stops. NOTE: When attaching the Left Upper Cover, return the Slide Guide (Upper) to the original position as shown in the figuer.
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4. Disassembly/Assembly 2. Remove the Deck Feed Roller. • 1 Claw NOTE: How to install the Deck Feed Roller Be sure to align the groove [2] of the Deck Feed Roller [1] with the protrusion [3] of the Torque Limiter to install the roller. Be sure to insert the Deck Feed Roller [1] until the claw [2] is hooked.
4. Disassembly/Assembly Removing the Deck Separation Roller ■ Preparation CAUTION: Be sure not to touch the surface of the roller at disassembling/assembling. 1. Remove the Left Upper Cover. “Removing the Left Upper Cover” on page 42 2. Remove the Deck Feed Roller. “Removing the Deck Feed Roller”...
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4. Disassembly/Assembly 2. Remove the Deck Separation Roller. • 1 Claw NOTE: How to install the Deck Separation Roller Be sure to align the groove [2] of the Torque Limiter[1] with the spring pin [3] to install the roller. Be sure to align the groove [2] of the Deck Separation Roller [1] with the protrusion [4] of the Torque Limiter[3] to install the roller. Be sure to insert the Deck Separation Roller [2] until the claw [1] is hooked.
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4. Disassembly/Assembly ■ Actions when Replacing the Parts 1. Clear the parts counter. Service Mode > COPIER > COUNTER > DRBL-2 > PD-SP-RL (LV1)
4. Disassembly/Assembly Main Units Removing the Pickup Assembly ■ Preparation 1. Open the Compartment. “Opening the Compartment” on page 56 2. Remove the Left Upper Cover. “Removing the Left Upper Cover” on page 42 ■ Procedure 1. Remove the Connector Holder. •...
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4. Disassembly/Assembly 2. Remove the Pickup Assembly while releasing the Coupling toward the direction of the arrow. • 4 Screws CAUTION: Slide Guide (Upper) must be positioned as shown in the figure when replacing the Pickup Assembly. NOTE: Release the Coupling when the Pickup Assembly is installed. CAUTION: Be sure to keep opening the Compartment while attaching the Pickup Assembly.
4. Disassembly/Assembly Opening the Compartment ■ Procedure 1. Insert the screwdrivers into the hole of the rear right side and then uplift the Release Lever to open it. Removing the Compartment ■ Preparation 1. Open the Compartment. “Opening the Compartment” on page 56 ■...
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4. Disassembly/Assembly 3. Remove the 2 screws. • 2 Screws 4. Remove the 3 screws. • 3 Screws 5. Lift the Compartment and then remove the 2 Guide Pins on the left rail. 6. Store the left rail in the POD Deck Lite.
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4. Disassembly/Assembly 7. Lift the Compartment and then remove the 2 Guide Pins on the right rail. 8. Store the right rail in the POD Deck Lite. 9. Remove the Lifter Motor Assembly Cover. • 1 Screw...
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4. Disassembly/Assembly 10. Remove the Connection Flat Cable. • 1 Screw • 1 Flat Cable ■ Actions when Replacing the Parts “Compartment” on page 93...
4. Disassembly/Assembly Heaters Removing the Cassette Heater ■ Preparation 1. Remove the Right Cover. “Removing the Right Cover” on page 43 2. Remove the Rear Cover. “Removing the Rear Cover” on page 44 ■ Procedure 1. Open the Compartment while unlocking the release lever. 2.
4. Disassembly/Assembly 3. Remove the connector for the Cassette Heater Assembly. • 1 Connector 4. Remove the Cassette Heater Assembly. • 1 Screw • 3 Points Cassette Heater Unit Points Bottom Plate Removing the Air Heater ■ Preparation 1. Remove the Rear Cover. “Removing the Rear Cover”...
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4. Disassembly/Assembly 2. Remove the connector for the Air Heater Assembly. • 2 Connectors • 1 Guide 3. Open the Compartment while unlocking the release lever. 4. Remove the Support Cover from top of the Compartment. • 3 Screws...
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4. Disassembly/Assembly 5. Remove the Air Heater from rear of the Compartment. • 2 Screws...
4. Disassembly/Assembly Solenoids Removing the Compartment Open Solenoid ■ Preparation 1. Remove the Rear Cover. “Removing the Rear Cover” on page 44 ■ Procedure 1. Remove the connector from the Compartment Open Solenoid. • 1 Connector 2. Mark the line on the plate to reattach the Compartment Open Solenoid onto the original position.
4. Disassembly/Assembly 3. Remove the Compartment Open Solenoid. • 2 Screws NOTE: Hook the Compartment Open Solenoid on the Release Lever at assembling. Removing the Deck Pickup Release Solenoid ■ Preparation 1. Remove the Pickup Assembly. “Removing the Pickup Assembly” on page 54 ■...
4. Disassembly/Assembly Motors Removing the Deck Lifter Motor ■ Preparation CAUTION: The Lifter Plate must be moved to the bottom before removing the Deck Lifter Motor. 1. Open the Compartment with the open button and then remove all sheets of paper from it. 2.
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4. Disassembly/Assembly 2. Remove screws from the access hole of the Lifter Motor Assembly. • 4 Screws 3. Remove the Deck Lifter Motor Cover. • 1 Connector • 1 Wire Saddle • 2 Screws 4. Remove the Deck Lifter Motor.
4. Disassembly/Assembly Fans Removing the Pickup Release Solenoid Cooling Fan ■ Preparation 1. Remove the Rear Cover. “Removing the Rear Cover” on page 44 2. Remove the Pickup Assembly. “Removing the Pickup Assembly” on page 54 ■ Procedure 1. Disconnect the connector from rear and then remove the cable from the guide. •...
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4. Disassembly/Assembly 3. Remove the Pickup Release Solenoid Cooling Fan. • 2 Screws CAUTION: Align the direction of the arrow on the fan and the fixing plate at assembling of the Pickup Release Solenoid Cooling Fan.
4. Disassembly/Assembly Lifter Wire Removing the Lifter Wire ■ Preparation CAUTION: The Lifter Plate must be moved to the bottom before removing the Lifter Wire. 1. Open the Compartment with the open button and then remove all sheets of paper from it. 2.
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4. Disassembly/Assembly ● Rear 1. Remove the 2 Lifter Wire Pulleys (small and large) from top of the Compartment. • 2 Screws 2. Remove the Lifter Wire Shaft Gear. • 1 E-ring • 1 Parallel Key 3. Remove the fixing parts from the Lifter Shaft. •...
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4. Disassembly/Assembly 4. Remove the 2 Pulleys (small and large). • 2 Parallel Pins 5. Remove the Lifter Wire. ● Front 1. Remove the 2 Lifter Wire Pulleys from top of the Compartment. • 2 Screws 2. Remove the Lifter Wire Fixing Cover from the Lifter Shaft. •...
4. Disassembly/Assembly 3. Remove the Pulley Fixing Plate. • 1 E-ring 4. Remove the 2 Pulleys (small and large). • 2 Parallel Pins 5. Remove the Lifter Wire. Installation of the Lifter Wire ■ Rear 1. Slide the Side Guide Plate to the minimum paper size position. 2.
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4. Disassembly/Assembly 3. Put the Long Lifter Wire through the Small Pulley and then fix it on top left part of the Compartment. • 1 Screw (RS tightening; M4x8)
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4. Disassembly/Assembly 4. Set the Long Lifter Wire on front side of the Large Pulley. Set the Short Lifter Wire on rear side of it. CAUTION: The Lifter Wire may be disconnected by wrong assembling. Put the Short Lifter Wire between the roller and the fixing plate from the left side.
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4. Disassembly/Assembly 5. Fix the Large Pulley on top right of the Compartment. • 1 Screw (RS tightening; M4x8) • 1 Washer 6. Attach the Large Pulley and then put the Short Lifter Wire along the groove. • 1 Parallel Pin CAUTION: Put the Short Lifter Wire in the groove R side.
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4. Disassembly/Assembly 7. Attach the Small Pulley and then put the Long Lifter Wire along the groove. • 1 Parallel Pin CAUTION: Put the Long Lifter Wire in the groove R side. NOTE: Pull the Long Lifter Wire from bottom left of the Compartment and attach it without slackness. 8.
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4. Disassembly/Assembly 9. Attach the Lifter Wire Shaft Gear. • 1 Parallel Key • 1 E-ring ■ Front 1. Slide the Side Guide Plate to the minimum paper size position. 2. Put the Lifter Wires through the right and the left lifter holes on the Lifter Plate. •...
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4. Disassembly/Assembly 4. Set the Long Lifter Wire on front side of the Large Pulley. Set the Short Lifter Wire on rear side of it. CAUTION: The Lifter Wire may be disconnected by wrong assembling. Put the Short Lifter Wire between the roller and the fixing plate from the right side.
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4. Disassembly/Assembly 5. Fix the Large Pulley on top left of the Compartment. • 1 Screw (RS tightening; M4x8) • 1 Washer 6. Attach the Large Pulley and then put the Short Lifter Wire in the groove. • 1 Parallel Pin CAUTION: Put the Short Lifter Wire in the groove F side.
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4. Disassembly/Assembly 7. Attach the Small Pulley and then put the Long Lifter Wire in the groove. • 1 Parallel Pin CAUTION: Put the Long Lifter Wire in the groove F side. NOTE: Pull the Long Lifter Wire from bottom right of the Compartment to attach it without slackness. 8.
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4. Disassembly/Assembly 9. Attach the Lifter Wire Fixing Cover. • 1 Screw (RS tightening; M4x8) CAUTION: Do not nip the Lifter Wire between the Lifter Wire Fixing Cover and the pole.
4. Disassembly/Assembly PCBs Removing the Deck Driver PCB ■ Preparation 1. Remove the Rear Cover. “Removing the Rear Cover” on page 44 ■ Procedure 1. Remove the Deck Driver PCB. • 11 Connectors • 4 Screws ■ Actions when Replacing the Parts “Deck Driver PCB ”...
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4. Disassembly/Assembly ■ Procedure 1. Slide the Side Guide Plate to the maximum paper size position. 2. Remove the 2 screws from the Paper Width Detection PCB assembly. • 2 Screws 3. Remove the Paper Width Detection PCB Upper Cover.
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4. Disassembly/Assembly 4. Remove the Paper Width Detection PCB. • 1 Connector • 1 Wire saddle ■ Actions when Replacing the Parts “Paper Width Detection PCB” on page 94...
5. Adjustment Adjustment Overview ■ Adjustment/Function Setting Items on the Service Mode For details, refer to the service manual of the host machine. Service mode Contents Service Mode_COPIER > ADJUST > CST-ADJ > PDK-A4 (*1) Adjustment of POD Deck Lite A4 paper width (LV1) Service Mode_COPIER >...
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5. Adjustment Parts Contents Reference Paper width detection Adjusting the paper width “Paper Width Detection PCB” on page 94 ■ Other Adjustment Parts Contents Reference Deck separation roller Adjusting the pressure of the “Adjusting the Pressure of the Deck Separation Roller” on page deck separation roller Deck air float fan Adjusting the deck air float fan...
5. Adjustment Actions when Replacing the Parts Front Cover ■ Actions at Replacement “Removing the Front Cover” on page 42 ■ Actions after Replacement 1. Adjust the gap in 4 +/- 1mm between the front cover and upper cover, the front cover and right cover. Pickup Assembly ■...
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5. Adjustment 5. Execute the following item on the service mode. • Initialization when replacing the parts Service Mode > COPIER > FUNCTION > CST > DK1-INT1 (LV1) • Setting of Deck Lifter stop position Service Mode > COPIER > FUNCTION > CST > DK1-SPAD (LV1) DK1-SPAD = 1 *Even DK1-SPAD is set to 1, the value is returned to 0 when the Compartment is opened.
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5. Adjustment 8. Slide up or down the left side of the Pre-Separation Plate to adjust the position between the Pre-Separation Plate and the Lifter Plate within L=+/-0.5 mm. NOTE: • Check the position scale on the left edge of the Pre-Separation Plate to record the adjusted value. •...
5. Adjustment 10. Slide up or down the right side of the Pre-Separation Plate with the same value as procedure 8. NOTE: • Check the position scale on the right edge of the Pre-Separation Plate to adjust it. • Check that plain paper passes smoothly. L=+/-0.5mm 11.
5. Adjustment Deck Driver PCB ■ Actions at Replacement “Removing the Deck Driver PCB” on page 84 ■ Actions after Replacement 1. Remove all sheets of paper from the Compartment. 2. Turn ON the host machine. The fan wind-power correction sequence is performed automatically. 3.
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5. Adjustment 6. Execute the following item on the service mode. Service Mode_COPIER > FUNCTION > CST > PDK-A5R (LV1) 7. After automatic adjustment, the value is stored in the following item. Service Mode_COPIER > ADJUST > CST-ADJ > PDK-A5R (LV1)
5. Adjustment Other Adjustment Adjusting the Pressure of the Deck Separation Roller In case that the pickup failure or double feeding occurs, change the hook position of the pressure spring on the Deck Separation Roller. ■ Preparation 1. Remove the Pickup Assembly. “Removing the Pickup Assembly”...
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5. Adjustment ■ Procedure 1. Print out from the POD Deck Lite while checking paper separation from right side. NOTE: Enter "1" on the following service mode when the fan does not drive automatically in the specific paper type. Service Mode > COPIER > OPTION > FEED-SW > DK1-AIR (LV2)
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5. Adjustment 1-1. Optimum air flow amount • Keep distance between floating sheets of paper. • 10 to 20 sheets of paper keep floating. • The top paper keeps optimum distance about 10mm from the sail in the compartment. 1-2. High pressure air flow amount •...
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5. Adjustment ■ Adjustment Procedure 1. Execute the following service mode and set amount of the airflow between -10 to 10. The airflow is increased by an increment of the setting value. • upstream Service Mode > COPIER > OPTION > FEED-SW > DK1-ALVU (LV2) •...
Installation How to Utilize this Installation Procedure........101 Checking before Installation....102 Unpacking Procedure....... 104 Checking the Contents......105 Installation Procedure....... 109 Checking after Installation....132 Paper Positioning Check / Adjustment Procedure........133 Cassette Heater Assembly....139...
6. Installation How to Utilize this Installation Procedure Description on the Parts Included in the Package The parts with a diagonal line in the contents list will not be used. Symbols in the Illustration The frequently-performed operations are described with symbols in this procedure. Screw Tighten Loosen...
6. Installation Checking before Installation Requirements for the installation place are shown below. It is recommended to look over the installation place before delivering the equipment to the user. CAUTION: • Install the host machine first and then install the POD Deck Lite. •...
6. Installation Checking the Power Supply Check that the POD Deck Lite is connectable to the outlet independently which supplies the rated voltage within +10/-15% at the specified ampere or higher. Check Items When Turning OFF the Main Power Check that the main power switch is OFF. 1.
6. Installation Unpacking Procedure 3. Remove the fixing plate and 2 tags (the removed tags, fixing plate and screws are not used). Unpacking Procedure • 2 Screws NOTE: POD Deck Lite is secured with packaging tapes and cushioning materials to protect it against vibration and shock during transportation.
6. Installation Installation Procedure 3. Cut the blindfold covers (front /rear) with a side cutter. NOTE: Keep the removed fixing materials as they are used to transport for relocation. imageRUNNER ADVANCE 8500 Series ■ Preparation of the Host Machine 1. Remove the feed cover (the removed cover is not used).
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6. Installation 4. Attach the latch plates (front / rear) to the host 5. Remove the connector cover from rear of the host machine. machine (the removed connector cover is not used). • 4 Screws (RS tightening; M4x8) CAUTION: • Positioning hole shape is different between the latch plates (front and rear).
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6. Installation 2. Attach the slope guide. 4. Fix the removed screw at procedure 3 to the original position. • 2 Screws ( Binding screws; M4x5) NOTE: The screw is used to fix the base stay unit when the POD Deck Lite is transported.
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6. Installation 3. Remove the sheet and tapes from the compartment. 6. Affix the foreign language label by language over the original label as shown in the figure (the remaining labels are not used). 4. Remove the stay guide. Removed 1 screw and the stay guide are used at procedure 25.
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6. Installation 9. Insert the 2 positioning pins to the holes of the host 10. Connect the POD Deck Lite with the host machine. machine and then fix the base stay. • 3 Screws (Binding screws; M4x5) Binding M4x5 NOTE: •...
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6. Installation 11. Loosen the 2 screws on the bottom right side wheel. 12. Match position(a) with position(b) by adjusting the height of the POD Deck Lite with the 2 adjusters. • 2 Screws • Position (a) : 2 fixing screw tapped holes (middle) of the POD Deck Lite.
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6. Installation 14. Loosen the 2 screws on the 2 front bottom wheels for each and touch them to the floor. 13. Fix the bottom right side wheel with Screw A and • 4 Screws Screw B. • Screw A: Supplied 2 Screws ( RS tightening; M4x8) •...
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6. Installation 16. Adjust tilt with the 2 adjusters until a top gap [1] and a bottom gap [2] between the POD Deck Lite and the 17. Attach the wire saddle to the hole on rear side of the host machine are same width. POD Deck Lite and then clamp the cable with it.
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6. Installation 20. Check that the circuit breaker is ON. 23. Press the open button of the POD Deck Lite to open the compartment. 24. Press the relay paper sensor until the lifter reaches to the bottom position. 21. Turn ON the cassette heater in high humidity or low temperature environment.
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6. Installation 25. Fix the stay guide inside of the front frame with the 28. Affix the paper size label on the size plate (the screw removed at procedure 4. remaining labels are not used). • 1 Screw (TP; M3x6) 29.
6. Installation imagePRESS C10000VP / 3. Remove the outer cover from the vertical path cover C8000VP Series (the removed outer cover is not used). ■ Preparation of the Host Machine 1. Open the vertical path cover by pressing the button. 2.
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6. Installation 5. Attach the front/rear latch plates to the host 6. Remove the main station lower right cover (the machine. removed cover and screws are not used). • 4 Screws (RS tightening; M4x8) • 2 Screws CAUTION: • Positioning hole shape is different between the latch plates (front and rear).
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6. Installation ■ Preparation of the POD Deck Lite 8. Install the machine connection stay bundled in the host machine. • 4 Screws (Flat Head Screw; M4x6) (bundled in the 1. Remove the screw and spacer from the base stay host machine) unit.
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6. Installation ■ Connection with the Host Machine 4. Remove the stay guide. Removed 2 screws are used at procedure 5. Removed 1 screw and the stay guide are used at procedure 29. 1. Insert screwdrivers into the hole of the rear right side and then release the lever to open the compartment.
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6. Installation 6. Affix the foreign language label by language over the 8. Affix the total map label(b) on the base stay unit original label as follows (the remaining labels are not while fitting it to the marking-off line (the remaining used).
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6. Installation 10. Remove the 2 marked "A" wheel guide plates (the 12. Move the 2 positioning pins as shown in the figure. removed screws are used at procedure 11. The removed wheel guide plates are not used). 11. Attach the 2 marked "B" wheel guide plates bundled in the host machine with screws removed at procedure 10.
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6. Installation 13. Insert the 2 positioning pins to the holes of the host 14. Connect the POD Deck Lite with the host machine. machine and then fix the base stay. • 3 Screws (Binding screws; M4x5) NOTE: • Do not nip the cable between the POD Deck Lite and the host machine when connecting.
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6. Installation 15. Loosen the 2 screws on the bottom right side wheel. 16. Match position(a) with position(b) by adjusting the height of the POD Deck Lite with the 2 adjusters. • 2 Screws • Position (a) : 2 fixing screw tapped holes (middle) of the POD Deck Lite.
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6. Installation 17. Fix the bottom right side wheel with Screw A and 18. Loosen the 2 screws on the 2 front bottom wheels Screw B. for each and touch them to the floor. • Screw A : Supplied 2 Screws ( RS tightening; •...
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6. Installation 19. Fasten the 2 screws loosened at procedure 18. 20. Adjust tilt with the 2 adjusters until a top gap [1] and a bottom gap [2] between the POD Deck Lite and the • 4 Screws host machine are same width. •...
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6. Installation CAUTION: • In case that the gap between the top [1] and the 22. Attach the wire saddle to the hole on rear side of the bottom [2] is not in parallel, connection may not be POD Deck Lite and then clamp the cable with it. detected.
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6. Installation 24. Check that the circuit breaker is ON. 27. Press the open button of the POD Deck Lite to open the compartment. 28. Press the relay paper sensor until the lifter reaches to the bottom position. 25. Turn ON the cassette heater in high humidity or low temperature environment.
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6. Installation 29. Fix the stay guide inside of the front frame with the 32. Affix the paper size label on the size plate (the screw removed at procedure 4. remaining labels are not used). • 1 Screw (TP; M3x6) 33.
6. Installation Checking after Installation imagePRESS C10000VP / C8000VP Series imageRUNNER ADVANCE ■ Disposal Parts 8500 Series 1. Following disposal parts are remained after the installation procedure. ■ Disposal Parts Screw (Binding; M4x5) 2pcs. 1. Following disposal parts are remained after the Screw (TP;...
6. Installation ■ Adjustment Procedure (manual) Paper Positioning Check / Adjustment Procedure 1. Press the open button of the POD Deck Lite to open the compartment. imageRUNNER ADVANCE 8500 Series ■ Adjusting the Left Edge Margin(L1) of the Image 1. Print sheets of paper from the POD Deck Lite. Check that L1 is 2.5+/-1.5mm.
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6. Installation 3. Loosen the 2 screws at the latch plate on the right 5. Loosen the 2 screws at the latch plate on the left side side of the compartment. of the compartment. • 2 Screws • 2 Screws Loosen Loosen 6.
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6. Installation NOTE: Loosen the 7 screws on the front cover to adjust the gap 9. Print sheets of paper from the POD Deck Lite. Check in 4+/-1mm. that L1 is 2.5+/-1.5mm. Re-adjust L1 in case that it is out of standard. ■...
6. Installation imagePRESS C10000VP / 2. Open the compartment until it stops while releasing C8000VP Series stoppers with pressing left and right latches. ■ Adjusting the Left Edge Margin(L1) of the Image 1. Print sheets of paper from the POD Deck Lite. Check that L1 is 2.5+/-1.5mm.
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6. Installation 4. Move the latch plate toward front [A] or rear [B] (1 6. Move the latch plate in the same scale position as scale = 1mm) and then fasten the 2 screws. The procedure 4 and then fasten the 2 screws (1 scale = adjusted value is used at procedure 6.
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6. Installation ■ Front Cover Positioning NOTE: Adjustment Loosen the 7 screws on the front cover to adjust the gap in 4+/-1mm. 1. Check that the gap is 4 +/- 1mm between the front cover and upper cover, the front cover and right Loosen cover.
6. Installation Cassette Heater Assembly Parts name Parts Q'ty Number Cassette Heater Assem- FM1- 1pc. D634-000 Check Items when Turning Screw (TP ; M3x6) XB6-7300- 1pc. OFF the Main Power Cassette Heater Harness FM1- 1pc. (120V) E857-000 Check that the main power of the POD Deck Lite is OFF. Cassette Heater Harness FM1- 1pc.
6. Installation 4. Slide the POD Deck Lite until it stops with holding 3. Remove the Right Cover. the release lever. • 5 Screws 4. Open the Compartment until it stops while releasing stoppers with pressing the left and right Latches. Installation Procedure 1.
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6. Installation 6. Install the Cassette Heater Assembly. 8. Install the Heater Connector Cover removed at procedure 5. • 3 Claws • 1 Screw (TP; M3x6) • 2 Protrusions • 1 Claw Protrusion Boss Claw Base Plate 9. Install the Cassette Heater Harness. •...
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6. Installation 10. Install the Switch Unit. 12. Fix the Switch Unit Harness as follows. • 2 Wire saddles • 1 Connector NOTE: (o) symbol must be positioned at the bottom. 13. Attach the external covers. 14. Connect the POD Deck Lite with the host machine. 11.
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6. Installation 16. Connect the power cord to the inlet of the POD Deck 18. Turn ON the Cassette Heater Switch. Lite and then plug it to the external source. CAUTION: Make sure that the power cord is fully connected to the outlet.
Service Tools Service Tools Solvents and Oils Name Uses Composition Remarks Alcohol Cleaning; e.g., plastic, Fluoride-family hydrocarbon, Alcohol, Sur- • Do not bring near fire. rubber, external cov- face activating agent, Water • Procure locally. • Substitute: IPA (isopropyl alcohol) Alcohol Cleaning;...
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