Suzuki Liana RH413 Service Manual page 49

Throttle Body Cleaning .......................................1D-8
Throttle Body and Intake Manifold
Components......................................................1D-9
Throttle Body and Intake Manifold Removal
and Installation ..................................................1D-9
Cylinder Head Cover Removal and
Installation .......................................................1D-11
Engine Mountings Components ........................1D-13
Engine Assembly Removal and Installation ......1D-13
Timing Chain Cover Components .....................1D-17
Timing Chain Cover Removal and Installation ..1D-17
Timing Chain Cover Cleaning and Inspection...1D-19
Timing Chain and Chain Tensioner
Components....................................................1D-19
Timing Chain and Chain Tensioner Removal
and Installation ................................................1D-20
Timing Chain and Chain Tensioner Inspection ..1D-22
Camshaft, Tappet and Shim Components ........1D-23
Camshaft, Tappet and Shim Removal and
installation .......................................................1D-23
Camshaft, Tappet and shim Inspection ............1D-25
Valves and Cylinder Head Components ...........1D-27
Valves and Cylinder Head Removal and
Installation .......................................................1D-28
Valves and Cylinder Head Disassembly and
Assembly ........................................................1D-30
Valves and Valve Guides Inspection ................1D-32
Cylinder Head Inspection ..................................1D-34
Valve Spring Inspection ....................................1D-35
Pistons, Piston Rings and Connecting Rods
Components....................................................1D-36
Pistons, Piston Rings and Connecting Rods
Removal and Installation.................................1D-36
Pistons, Piston Rings, Connecting Rods and
Cylinders Disassembly and Assembly ............1D-37
Cylinders, Pistons and Piston Rings
Inspection........................................................1D-38
Piston Pins and Connecting Rods Inspection ...1D-40
Crank Pin and Connecting Rod Bearings
Inspection........................................................1D-41
Main Bearings, Crankshaft and Cylinder
Block Components ..........................................1D-45
Main Bearings, Crankshaft and Cylinder
Block Removal and Installation .......................1D-46
Crankshaft Inspection .......................................1D-49
Main Bearings Inspection..................................1D-50
Sensor Plate Inspection ....................................1D-54
Rear Oil Seal Inspection ...................................1D-55
Flywheel Inspection ..........................................1D-55
Cylinder Block Inspection..................................1D-55
Specifications.....................................................1D-56
Tightening Torque Specifications......................1D-56
Special Tools and Equipment ...........................1D-57
Recommended Service Material .......................1D-57
Special Tool ......................................................1D-57
Engine Lubrication System .................... 1E-1
General Description ............................................. 1E-1
Engine Lubrication Description ........................... 1E-1
Diagnostic Information and Procedures ............1E-2
Oil Pressure Check .............................................1E-2
Repair Instructions ..............................................1E-3
Oil Pan and Oil Pump Strainer Components.......1E-3
Oil Pan and Oil Pump Strainer Removal and
Installation .........................................................1E-3
Oil Pan and Oil Pump Strainer Cleaning.............1E-5
Oil Pump Components ........................................1E-5
Oil Pump Removal and Installation .....................1E-6
Oil Pump Disassembly and Assembly ................1E-6
Oil Pump Inspection ............................................1E-7
Specifications .......................................................1E-8
Tightening Torque Specifications........................1E-8
Special Tools and Equipment .............................1E-8
Recommended Service Material .........................1E-8
Special Tool ........................................................1E-8
Engine Cooling System ...........................1F-1
General Description ............................................. 1F-1
Cooling System Description ................................ 1F-1
Coolant Description............................................. 1F-1
Schematic and Routing Diagram ........................ 1F-2
Coolant Circulation.............................................. 1F-2
Diagnostic Information and Procedures ............ 1F-3
Engine Cooling Symptom Diagnosis................... 1F-3
Repair Instructions .............................................. 1F-4
Cooling System Components.............................. 1F-4
Coolant Level Check ........................................... 1F-5
Engine Cooling System Inspection and
Cleaning ............................................................ 1F-5
Cooling System Flush and Refill ......................... 1F-6
Cooling Water Pipes or Hoses Removal and
Installation ......................................................... 1F-6
Thermostat Removal and Installation.................. 1F-7
Thermostat Inspection......................................... 1F-7
Water Valve (If Equipped) Removal and
Installation ......................................................... 1F-8
Water Valve (If Equipped) Inspection.................. 1F-8
Radiator Cooling Fan On-Vehicle Inspection ...... 1F-8
Radiator Cooling Fan Relay Inspection............... 1F-9
Radiator Cooling Fan Removal and
Installation ......................................................... 1F-9
Radiator On-Vehicle Inspection and Cleaning .. 1F-10
Radiator Removal and Installation .................... 1F-10
Water Pump / Generator Drive Belt Tension
Inspection and Adjustment.............................. 1F-10
Water Pump / Generator Drive Belt Removal
and Installation ................................................ 1F-11
Water Pump Removal and Installation.............. 1F-11
Water Pump Inspection..................................... 1F-12
Specifications ..................................................... 1F-13
Tightening Torque Specifications...................... 1F-13
Special Tools and Equipment ........................... 1F-13
Recommended Service Material ....................... 1F-13
Special Tool ...................................................... 1F-13
Fuel System ............................................. 1G-1
Precautions.......................................................... 1G-1
Precautions on Fuel System Service ................. 1G-1
Table of Contents 1-iii