Barbeques Galore Discoverer Island Instructions Manual
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Barbeques Galore Discoverer Island Instructions Manual

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WELCOME TO THE WORLD OF BARBEQUES GALORE
OUTDOOR COOKING
INSTRUCTIONS
For The Safe Use And Enjoyment
Of Your New Barbeque Island
PRODUCT CODE:
DISCISLM
DISCOVERER ISLAND 3 PIECE KIT
(MAKE SURE YOU HAVE ALL 3 CARTONS)
DISCBBQM
DISCOVERER 4B BBQ ON CART
DISCRANGEM
DISCOVERER 2B RANGE ON CART
DISCSINKM
DISCOVERER SINK ON CART
-
DISCOVERER ISLAND
Tools required:
1 adjustable spanner
1 phillips head screwdriver

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  • Page 1 WELCOME TO THE WORLD OF BARBEQUES GALORE OUTDOOR COOKING INSTRUCTIONS DISCOVERER ISLAND For The Safe Use And Enjoyment Of Your New Barbeque Island PRODUCT CODE: DISCISLM DISCOVERER ISLAND 3 PIECE KIT (MAKE SURE YOU HAVE ALL 3 CARTONS) DISCBBQM DISCOVERER 4B BBQ ON CART...
  • Page 2 Thank you and congratulations for choosing a quality barbeque as part of your outdoor entertaining world. By following these instructions for safe and easy operation, you will enjoy years of satisfying, trouble-free outdoor cooking. And when you’re fully up and running, you can visit your retailer for some great accessories and cooking tips to make your experience even more rewarding.

  • Page 3: Clearances From Combustible Materials

    Most importantly, you must observe the clearances listed below and on the data sticker on your barbeque. It will tell you how close you can put the barbeque to combustible surfaces (wood, gyprock, trees, wooden fences etc). If you don’t follow these clearances, there is a chance that nearby surfaces will heat up and catch fire. If you purchased your barbeque in a cart, you don’t need to be concerned with side clearances.
  • Page 4 Both ends open (c) Within a partial enclosure that includes an overhead cover and more than two walls, the following shall apply— ) at least 25% of the total wall area is completely open; and ⅰ ) at least 30% of the remaining wall area is open and unrestricted. ⅱ...
  • Page 5 STEP 1 OPEN THE BARBEQUE CARTON, UNPACK AND CHECK THE PARTS. Start by opening the carton and preparing a flat clean surface for all the parts and to do the assembly. Carefully open the top of the carton with a box cutter, take all the parts from above and around the Barbeque. Lift the top section of the carton off from the base of the carton, take out all the remaining parts, and remove all parts from their plastic bags.
  • Page 6 STEP 2 UNPACK AND CHECK THE OTHER PARTS Remove the Styrofoam end caps from the BARBEQUE HEAD and place it upright onto the foam packaging as shown. Open the hood, and take out the small boxes packed inside. Remove all packing materials, and remove all parts from boxes as shown in the figures below.

  • Page 7: Bottom Shelf

    STEP 3 OPEN THE BOLT PACK READY FOR ASSEMBLY The following hardware is provided in a blister pack for convenient use. M4X10mm bolt M4X19mm shoulder bolt M5X10mm bolt Qty: 28 pcs Qty: 6 pcs Qty: 18 pcs (use them to attach side shelf) M6X13mm bolt M6 shoulder bolt M6 Red Fiber washer...
  • Page 8 STEP 5 ATTACH THE SIDE AND BACK PANELS To attach the SIDE PANELS, align each side panel bottom holes with the corresponding holes on each side of bottom shelf as shown below. Fix the side panels to bottom shelf with four M6x13mm bolts. Attach the BACK PANEL to the bottom shelf and the side panels with six M4x10mm bolts.
  • Page 9 STEP 6 ATTACH THE DOOR BRACKET AND TOP PANEL Attach DOOR BRACKET to the side panels as shown below with four M4x10mm bolts. Attach the CART ANGLE BRACKETS as shown below to the bottom and side panels with eight M4x10mm bolts.

  • Page 10: Attach The Doors

    STEP 7 ATTACH THE DOORS Remove the four M4x8mm bolts already pre-assembled to the DOOR HANDLES, and use them to attach the door handles to DOORS. Insert the lower door pin into the hole on the bottom shelf. Push down the upper door pin, align it beneath hole in the door pin bracket, and release pin so that it inserts in hole.
  • Page 11 STEP 8 ATTACH THE FIREBOX AND FIX THE HOSE & REGULATOR This step requires two people to lift and position the BARBEQUE HEAD onto cart. Remove the ties securing the hose assembly to the underside of the firebox. Feed the hose and regulator assembly through the rubber seal hole on the cart top panel.

  • Page 12: Grease Cup

    STEP 9 FIT THE BACK RAIL, FAT CHANELLING TRAY AND GREASE CUP Align the BACK RAIL holes with the corresponding holes on the side panels and firebox as shown below. Attach the back rail with four M4x10mm bolts. Slide the FAT CHANELING TRAY into the bottom of the firebox from the rear. Place the GREASE CUP into place as shown.

  • Page 13: Flame Tamer

    STEP 10 FIT THE FLAME TAMERS, COOKING GRILL AND WARMING RACK Place FLAME TAMERS over the burners by inserting tabs into the slots in front and back of firebox. Place the COOKING GRILLS onto the shoulders in the firebox, in place above the flame tamers. Insert the WARMING RACK into the brackets at the top of the firebox as shown below.
  • Page 14 STEP 1 OPEN THE RANGE CARTON, UNPACK AND CHECK THE PARTS. Start by opening the carton and preparing a flat clean surface for all the parts and to do the assembly. Carefully open the top of the shipping box with a box cutter, take out the parts from on top and around the RANGE HEAD.
  • Page 15 STEP 2 OPEN THE BOLT PACK READY FOR ASSEMBLY The following hardware is provided in a blister pack for convenient use. Keep any leftover hardware for future use. M4X10mm bolt M4X19mm shoulder bolt M5x10mm bolt Qty: 26 pcs Qty: 6 pcs Qty:14 pcs (use them to attach side shelf) M6X13mm bolt...
  • Page 16 STEP 4 ATTACH THE SIDE AND BACK PANELS Attach the LEFT PANEL to the Bottom Shelf with two M6x13mm bolts. Attach the CART ANGLE BRACKET to the Left Panel and the Bottom shelf with four M4x10mm bolts. Do not fully tighten yet. Attach the BACK PANEL to the Left Panel and the Bottom Shelf with four M4x10mm bolts.

  • Page 17: Top Panel

    STEP 5 ATTACH THE TOP PANEL AND DOOR BRACKET Align the TOP PANEL into place as shown below and secure with six M4x19mm shoulder bolts. Attach the DOOR BRACKET to the side panels as shown below with four M4x10mm bolts. TOP PANEL DOOR BRACKET Note: Magnets on top...
  • Page 18 STEP 6 ATTACH RANGE HEAD TO CART This step requires two people to lift and position the RANGE HEAD onto cart. Remove the tie wraps and packaging securing the hose and regulator to the underside of the Range Head. Carefully lower the Range Head onto the cart. Make sure the hose and regulator is fed into the cart through the hole in the rubber seal on the top panel.
  • Page 19 STEP 1 OPEN THE SINK CARTON, UNPACK AND CHECK THE PARTS. Start by opening the carton and preparing a flat clean surface for all the parts and to do the assembly. Carefully open the top of the shipping box with a box cutter, take out the parts from on top and around the SINK HEAD.
  • Page 20 STEP 2 OPEN THE BOLT PACK READY FOR ASSEMBLY The following hardware is provided in a blister pack for convenient use. M4X10mm bolt M4X19mm shoulder bolt M5X10mm bolt Qty: 26 pcs Qty: 6 pcs Qty: 14 pcs (use them to attach side shelf) M6X13mm bolt M6 shoulder bolt Qty: 20 pcs...
  • Page 21 STEP 4 ATTACH THE SIDE, BACK PANELS AND DOOR BRACKET Attach the LEFT PANEL to the Bottom Shelf with two M6x13mm bolts. Attach CART ANGLE BRACKET to Left Panel and Bottom shelf with four M4x10mm bolts. Attach the BACK PANEL to the Left Panel and the Bottom Shelf with four M4x10mm bolts. Do not fully tighten at this time.
  • Page 22 STEP 5 ATTACH THE WATER TAP Place the Sink Head onto its side as shown. Attach the SEAL RING and RUBBER SEAL WASHER to the bottom of the Tap, then screw the M8 BOLT STEM into the bottom of Tap, note that the Bolt stem with "+" should be outside.

  • Page 23: Drain Pipe

    STEP 6 ATTACH SINK HEAD TO CART This step requires two people to lift and position SINK HEAD onto cart. Carefully lower the Sink Head onto the cart. Attach the Sink Head to the cart with six M4x10mm bolts. STEP 7 DRAIN PIPE Remove the rubber washer and plastic nut pre-assembled to the drain pipe, and attach them to the drain hole on the underside of the sink.

  • Page 24: Door Handles

    STEP 8 ATTACH THE DOORS Remove the four M4x8mm bolts already pre-assembled to the DOOR HANDLES, and use them to attach the door handles to DOORS. Insert the lower door pin into the hole on the bottom shelf. Push down the upper door pin, align it beneath hole in the door pin bracket, and release pin so that it inserts in hole.
  • Page 25 The following hardware is provided in a blister pack in RANGE/SINK carton for convenient use. M6 Wing Nut M6 Wing-Headed Bolt Connecting Bracket Qty: 4 pcs Qty: 4 pcs Qty: 4 pcs Follow below steps to connect your island in the order you prefer. A ready made cover is available for this first configuration only.
  • Page 26 STEP 1 ATTACH THE WING-HEAD BOLT AND CONNECTING BRACKET Insert tips of four M6 Wing-Headed Bolt through the vent slots of the Sink right panel as shown. Screw four connecting brackets onto Bolt tips to secure in place outside the Sink right panel. OUTSIDE VIEW AFTER FINISH...
  • Page 27 STEP 2 CONNECT SINK AND BARBEQUE TO RANGE Ensure that Sink Range and Barbeque are all on the same level flat surface. Align the right panel of the Sink with the left panel of the Range so that tips of M6 Wing-Headed Bolt protrude through vents in cart.
  • Page 28 Join the SIDE SHELF MIDDLE BRACKET to the left side of the Sink with five M5x10mm bolts. Attach 1pc of Shelf Left Bracket and 1pc of Shelf Right Bracket to the left side of the Sink with four M5x10mm bolts. Screw two M6 shoulder bolts into the lower holes of the two Shelf Left / Right Brackets.
  • Page 29 STEP 4 ATTACH RIGHT SHELF ASSEMBLY TO BARBEQUE Join the SIDE SHELF MIDDLE BRACKET to the right side of the Barbeque with five M5x10mm bolts. Attach 1pc of Shelf Left Bracket and 1pc of Shelf Right Bracket to the right side of the Barbeque with four M5x10mm bolts.

  • Page 30: Checking The Gas Type

    Checking The Gas Type Before assembling your barbeque and range unit, you should ensure they are suited to the type of gas which you are going to use. LPG, Also Known As Propane: Barbeques and range units suited to LPG should have an orange sticker on the side saying “PROPANE ONLY”. This is most commonly supplied as a portable 4 kg or 9 kg gas cylinder, which can be refilled or swapped at petrol stations or your place of purchase when empty.
  • Page 31 Fixed LPG Supply Barbeques which are connected to twin 45 kg LPG cylinders must be installed by a licensed gasfitter, in accordance with the requirements of AS 5601, and local gas authority requirements. There are two approaches to installation: Permanent Piped Connection: Your barbeque may be permanently connected to the main gas lines or LPG cylinders via copper pipe.

  • Page 32: Leak Testing

    OFF and disconnect and consult your retailer. You can also check for leaks using a Gas Safety Gauge, available at your Barbeques Galore store. This provides an easier, quick way to check for leaks anytime.
  • Page 33 Lighting The Barbeque and Range Lighting the barbeque and range is easy, but must be done with due care. Make sure that the gas is turned on at the cylinder, or that gas is available to the appliance. Also, ensure that the roasting hood and side burner lids are open.
  • Page 34 Wait for the burners to cool down, then remove them (details in Maintenance section). You will see a set screw on the end of each main burner. Loosen it, then rotate the air shutter piece to make the opening to be in 4-6mm width, then re-tighten the set screw.

  • Page 35: Cooking Grill

    Cooking Grill The cooking grills have a vitreous enamel finish, so no curing is required. Wash thoroughly before use. Fill The Grease Cup Your barbeque is equipped with a two stage fat drainage system. Food residue drops onto the fat channeling tray, then falls through the centre hole into the grease cup.
  • Page 36 Keeping Your Food Moist It’s easy to keep your food moist and succulent on a barbeque by following these guidelines: Use tongs instead of a fork when turning meat and poultry. A fork pierces the flesh and causes the juice to seep out.
  • Page 37 Cooking with the Hood Closed Using the roasting hood traps heat, moisture and flavour that is normally lost on an open top barbeque. With the hood closed and the barbeque pre-heated, it's important to then turn some burners to Low and others to OFF in order to not overheat the barbeque which could result in increased temperature hazards and burning your food.
  • Page 38 200ºC to avoid burning. Never let the temperature reach past 250º Celsius or the barbeque will overheat and burn your food. A separate probe thermometer is available as an accessory from all Barbeques Galore stores. This takes the guesswork out of knowing when your food is cooked.
  • Page 39 Don’t ever let the temperature reach above 250º Celsius or the barbeque may dangerously overheat and burn your food. A separate probe thermometer is available as an accessory from all Barbeques Galore stores. This takes the guesswork out of knowing when your food is cooked.
  • Page 40 To obtain correct temperature use an instant-read meat thermometer in the thickest part of the flesh, careful not to touch any bone. Beef Veal Pork Lamb Poultry...
  • Page 41 Poultry Thermometer Temperature: Rare = 60 , Medium = 66 , Well Done= 77 ℃ ℃ ℃ Poultry Seafood Fish is done when it flakes easily when prodded with a fork or knife in the thickest part. Frozen fillets should not be thawed before barbequing.
  • Page 42 Use 3M stainless steel cleaner available from your local Barbeques Galore store to polish and protect all stainless steel surfaces. Follow the manufacturer's instructions on the can. Do not use while the barbeque is on or still hot! Between uses, it is a good idea to leave the barbeque covered to prevent dust and airborne salts settling on the stainless steel surfaces.

  • Page 43: Replacing The Hose

    If there are any signs of wear or cracking in the barbeque hose, you will need to replace it immediately. Ensure you replace it with a hose and regulator purchased from Barbeques Galore to ensure proper gas connection compatibility. Connect the nut of the hose to the gas inlet on the right side of the barbeque. You MUST use a spanner to tighten it properly.
  • Page 44 Refer to the data sticker on your barbeque and range for jet sizes, gas pressures etc. Gas connection: 5/8”-18 UNF.
  • Page 46 The below exploded diagram and parts list are for your after sales reference. Exploded diagram and Part list for Barbeque PART DESCRIPTION Qty per BBQ CODE Qty Per Part Code RIGHT SHELF ASSEMBLY DISM42301 LEFT SHELF ASSEMBLY DISM42302 SHELF LEFT BRACKET DISM70010 1 set SHELF RIGHT BRACKET...
  • Page 47 PART DESCRIPTION Qty per BBQ CODE Qty Per Part Code HOSE & REGULATOR DISM42308 CART ANGLE BRACKET DISK90024 1 set CART BRACE BAR DISK90030 BOTTOM SHELF DISM42309 FIXED CASTOR DISK90018 SWIVEL NON LOCKING CASTOR DISK90021 SWIVEL LOCKING CASTOR DISK90016 DOOR MANGET PGS40044 MAGNET BOX PGS40043...
  • Page 48 Exploded diagram and Part list for Range PART DESCRIPTION Qty per UNIT CODE Qty Per Part Code SIDE BURNER LID DISM00501 SIDE BURNER TRIVET DISM00502 SIDE BURNER DISM00503 SIDE BURNER IGNITER DISM00504...
  • Page 49 PART DESCRIPTION Qty per UNIT CODE Qty Per Part Code SHELF LEFT BRACKET DISM00419 SIDE SHELF MIDDLE BRACKET DISM00421 RIGHT PANEL, RANGE HEAD DISM00407 SHELF RIGHT BRACKET DISM00420 LEFT PANEL, RANGE HEAD DISM00422 RIGHT BRACKET, CONTROL PANEL DISM00418 CONTROL PANEL DISM00505 MANIFOLD DISM00509...
  • Page 50 Exploded diagram and Part list for Sink...
  • Page 51 Qty Per Part PART DESCRIPTION Qty per Unit CODE Code SINK TABLE DISM00401 SINK DISM00402 BACK PANEL, SINK HEAD DISM00403 SINK DRAIN DISM00404 GRANITE CUTTING BOARD DISM00405 DRAIN HOSE DISM00406 RIGHT PANEL, SINK HEAD DISM00407 FRONT PANEL, SINK HEAD DISM00408 BACK PANEL, CART DISM00409 DOOR BRACKET...
  • Page 52 And there are many more. Ultimately, anything you can cook in the kitchen, you can cook on your barbeque. Need more information or assistance in any way? You can call your Barbeques Galore store where barbeque experts will be happy to help you.

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