Skyjack SJIII 3219 Operating Manual

Skyjack SJIII 3219 Operating Manual

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OPERATING MANUAL (ANSI/CSA)
DC ELECTRIC SCISSORS
MODELS
SJIIII 3219 SJIII 3226 SJIII 4632
210274AB-A December 2016

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  • Page 1 OPERATING MANUAL (ANSI/CSA) DC ELECTRIC SCISSORS MODELS SJIIII 3219 SJIII 3226 SJIII 4632 210274AB-A December 2016...
  • Page 2 SJIII 3226 80 150 000 – 80 179 999 SJIII 4632 80 180 000 – 80 199 999 Please refer to the website (www.skyjack.com) for older Serial Numbers. Skyjack Service Center Parts & Service (Europe) 3451 Swenson Ave. St. Charles,...
  • Page 3 The Safety Alert Symbol identifies important safety messages on aerial platform, safety signs This Safety Alert Symbol means attention! in manuals or elsewhere. When you see this symbol, be alert to the possibility of personal Become alert! Your safety is involved. injury or death.
  • Page 4: Table Of Contents

    Table 4.4 Floor Loading Pressure ........................64 Table 4.5 Maximum Platform Capacities (Evenly Distributed) ................66 Table 4.6 Maintenance and Inspection Schedule ....................67 Table 4.7 Operator’s Checklist ..........................68 Section 5- Labels ........................... 69 Section 6 - Skyjack Features ......................102 SJIII DC Electric Page 4...
  • Page 5: Section 1 - About Your Aerial Platform

    SKYJACK warrants each new SJIII Series work platform to be free of defective parts and workmanship for the first 24 months. Any defective part will be replaced or repaired by your local SKYJACK dealer at no charge for parts or labor.
  • Page 6: Safety Rules

    Common sense dictates the use of protective clothing when working on or near machinery. Use appropriate safety devices to protect your eyes, ears, hands, feet and body. Any modifications from the original design are strictly forbidden without written permission from SKYJACK. SJIII DC Electric...
  • Page 7 Section 1 - About Your Aerial Platform Safety Rules Electrocution Hazard This aerial platform is not electrically insulated. Maintain a Minimum Safe Approach Distance (MSAD) from energized power lines and parts as listed below. The operator must allow for the platform to sway, rock or sag. This aerial platform does not provide protection from contact with or proximity to an electrically charged conductor.
  • Page 8 Safety Rules Section 1 - About Your Aerial Platform Safety Precautions Know and understand the safety precautions before going on to next section. WARNING • DO NOT increase the lateral Failure to heed the following safety surface area of the platform. precautions could result in tip over, Increasing the area exposed falling, crushing, or other hazards leading...
  • Page 9 Section 1 - About Your Aerial Platform Safety Rules Safety Precautions (Continued) Know and understand the safety precautions before going on to next section. • DO NOT operate on surfaces not capable of • AVOID crushing hazards. Be holding the weight of the aerial platform including aware of crushing hazards the rated load, e.g.
  • Page 10 • DO NOT place materials on the guardrails or materials that exceed the confines of the guardrails unless approved by Skyjack. • DO NOT use under influence of alcohol or drugs. • STUNT driving and horseplay are prohibited.
  • Page 11 • has safety devices which have been Skyjack recommends the use of a fall restraint altered or disabled. system to keep an occupant within the confines • has been tagged or locked out for of the platform, and thus not expose the occupant non-use or repair.
  • Page 12 Notes SJIII DC Electric Page 12...
  • Page 13: Section 2 - Familiarization

    Platform Control Console Manual SJIII 3226 & 4632 Holding Valve Manual Override Knob Emergency Lowering Valve SJIII 3219 Base Free- Control Console wheeling Valve Free-wheeling Valve Brake (If Equipped)
  • Page 14: Component Identification

    Control Functions Section 2 - Familiarization 2.2 Component Identification 2.2-3 Base Control Console This control console is located at the rear of the base. The following descriptions are for identification, It contains the following controls: explanation and locating purposes only. 2.2-1 Main Power Disconnect Switch This switch is located at the rear of the base.
  • Page 15 Section 2 - Familiarization Control Functions 2.2-4 Brake System 2.2-5 Free-wheeling Valve The brake system is located at the rear of the base. The brakes must be manually disengaged before pushing, winching or towing. Refer to Section 2.5-2 for procedure on how to release brakes manually.
  • Page 16 Control Functions Section 2 - Familiarization 2.2-6 Emergency Lowering System This emergency lowering system allows platform lowering in the event of an emergency or an electrical system failure. Refer to Section 2.6 for the emergency lowering procedure. The system contains the following controls: Figure 2-5.
  • Page 17 ” drive position energizes the drive circuit. WARNING Figure 2-6. Platform Control Console Skyjack scissor lifts are to be operated from the operator’s position on the platform with the control box secured on Lift/Drive/Steer Enable Trigger Switch - This the mounting bracket at the front right portion of the platform.
  • Page 18: Visual & Daily Maintenance Inspections

    Visual & Maintenance Inspection Section 2 - Familiarization Pothole Protection Limit Switch COMPACTS CONVENTIONALS 2.3 Visual & Daily Maintenance Inspections 2.3-2 Electrical Maintaining the electrical components is essential to Begin the visual and daily maintenance inspections good performance and service life of the aerial platform. by checking each item in sequence for the conditions listed in this section.
  • Page 19 Ensure there are no signs of visible damage and all switches are in their neutral positions. • Free-wheeling Valve Knob (SJIII 3219 - Front Side) Ensure there are no loose or missing parts and there is no visible damage. • Brakes Ensure there are no loose or missing parts and there is no visible damage.
  • Page 20 1. Check battery case for damage. working order. 2. Clean battery terminals and cable ends • Battery Charger (SJIII 3219 - Entrance Side) thoroughly with a terminal cleaning tool or Ensure charger is secure and shows no wire brush. visible damage.
  • Page 21 Wheel/Tire Assembly can adversely affect stability. Therefore, The aerial platform is either equipped with replace tires only with the exact Skyjack- solid rubber tires or foam-filled tires. Tire approved type. Failure to operate with and/or wheel failure could result in an aerial matched approved tires in good condition platform tip-over.
  • Page 22 Visual & Maintenance Inspection Section 2 - Familiarization SJIII 3219 Greasing Point Emergency Lowering Access Rod SkyCoded Panel Hydraulic/Electric Tray Main Manifold Hydraulic Pump and Greasing Point Motor Hydraulic Tank 2.3-7 Hydraulic/Electric Tray Side • Main Manifold Ensure tray latch is secure and in proper Ensure all fittings and hoses are properly working order.
  • Page 23 Section 2 - Familiarization Visual & Maintenance Inspection Powered Extension Platform Control Console Control Console Platform Railing Manual Storage Platform Assembly Fall Protection Anchorages 2.3-8 Platform Assembly Ensure there are no loose or missing parts and there is no visible damage. WARNING •...
  • Page 24 Visual & Maintenance Inspection Section 2 - Familiarization Maintenance Support Lift Cylinder Scissor Bumper Scissor Assembly Roller 2.3-9 Lifting Mechanism • Lift Cylinder(s) Ensure each lift cylinder is properly 1. Raise the platform (refer to Section 3.8-2) until secured, there are no loose or missing there is adequate clearance to swing down the parts and there is no evidence of damage.
  • Page 25: Function Tests

    Section 2 - Familiarization Function Tests SJIII 3226 & 4632 SJIII 3219 (Back View) (Back View) Free-wheeling Valve Lower/ Lower/ Neutral/Raise Neutral/Raise Switch Switch Emergency Stop Platform/Off/Base Emergency Stop Button Key Switch Button 2.4 Function Tests 2.4-2 Base Control Console Function tests are designed to discover any malfunctions before aerial platform is put into service.
  • Page 26 Function Tests Section 2 - Familiarization SJIII 3226 & 4632 SJIII 3219 (Back View) (Back View) Free-wheeling Valve Platform Platform Raise/Lower Raise/Lower Switch Switch Emergency Stop Platform/Off/Base Emergency Stop Button Key Switch Button • Test Base Emergency Stop 3. Select and hold off/platform/base key switch to “...
  • Page 27 Section 2 - Familiarization Function Tests SJIII 3219 SJIII 3226 & 4632 (Back View) (Back View) Free-wheeling Valve Lower/ Lower/ Neutral/Raise Neutral/Raise Switch Switch Emergency Stop Platform/Off/Base Emergency Stop Button Key Switch Button • Test Emergency Lowering • Test Free-wheeling 1.
  • Page 28 Function Tests Section 2 - Familiarization Platform Control Console Rocker Switch Lift/Drive/Steer Enable Trigger Switch Controller Inclined Drive/Level Drive Emergency Stop Button/ Switch Operation Light Horn Pushbutton Lift/Off/Drive Switch 2.4-3 Platform Control Console Result: All selected platform functions should not operate. 1.
  • Page 29 Section 2 - Familiarization Function Tests Platform Control Console Rocker Switch Lift/Drive/Steer Enable Trigger Switch Controller Inclined Drive/Level Drive Emergency Stop Button/ Switch Operation Light Horn Pushbutton Lift/Off/Drive Switch • Test Driving 1. Ensure path of intended motion is clear. 1.
  • Page 30 Function Tests Section 2 - Familiarization Platform Control Console Rocker Switch Lift/Drive/Steer Enable Trigger Switch Controller Inclined Drive/Level Drive Emergency Stop Button/ Switch Operation Light Horn Pushbutton Lift/Off/Drive Switch • Test Platform Raising/Lowering • Test Horn 1. Push “ ” horn push button. WARNING Result: Horn should sound.
  • Page 31 Section 2 - Familiarization Function Tests Platform Control Console Rocker Switch Lift/Drive/Steer Enable Trigger Switch Controller Inclined Drive/Level Drive Emergency Stop Button/ Switch Operation Light Horn Pushbutton Lift/Off/Drive Switch 5. Repeat the steps above with block placed under battery tray. Result: Aerial platform should not move forward or backward.
  • Page 32: Winching And Towing Procedures

    Procedures Section 2 - Familiarization 2.5 Winching and Towing Procedures 2.5-1 To Release Free-wheeling Valve This section provides the operator with the Winching and Towing procedure, which includes instructions on Ensure aerial platform is on level ground. Chock how to manually release the brakes. or block the wheels to keep aerial platform from rolling.
  • Page 33 Section 2 - Familiarization Procedures Ensure aerial platform is on level ground. Chock 2.5-2b Disc Brakes System or block wheels to keep aerial platform from rolling. Turn main power disconnect switch to “ ” off position. For Left-Side Brake: Using a 3/4" (19 mm) wrench, rotate the block on the brake pin 90°...
  • Page 34: Emergency Lowering Procedure

    Procedures Section 2 - Familiarization 2.6 Emergency Lowering Procedure This section guides the operator on how to use the emergency lowering system. This system allows platform lowering in the event of an emergency or an electrical system failure. WARNING Keep clear of scissors mechanism when using emergency lowering valve.
  • Page 35: Section 3 - Operation

    Section 3 - Operation General 3.0 Operation • The operator must be sure that the aerial platform This section provides the necessary information needed has been properly maintained and inspected to operate the aerial platform. It is important that the user before using it.
  • Page 36: Major Components

    Major Components Section 3 - Operation 3.2 Major Components Platform Control Console Manual Storage Main Platform Extension Platform Maintenance Support Lifting Mechanism Base Battery Tray Hydraulic/Electric Tray Pothole Protection Device SKYJACK SJIII Series Aerial Platform SJIII DC Electric Page 36...
  • Page 37: Major Assemblies

    Aerial platform weight two swing out trays. • Maximum drivable height • Maximum capacities SJIII 3219: • Maximum number of persons permissible on the One tray contains the hydraulic and electrical platform components. The other tray contains four (4) 6 volt •...
  • Page 38 Component Identification Section 3 - Operation 3.5 Component Identification 3.5-3 AC Outlet on Platform The following descriptions are for identification, This outlet is a source of AC power on the platform. explanation and locating purposes only. 3.5-1 SkyCoded Display Panel This panel is located in the hydraulic/electric tray.
  • Page 39 Section 3 - Operation Component Identification Maintenance Support - The maintenance support WARNING is a safety mechanism designed to support the Crushing Hazard - Personnel on ground scissor assembly. When properly positioned it must stay clear of pothole protection can support the scissor assembly and empty device.
  • Page 40 Component Identification Section 3 - Operation 3.5-6 Manual Storage Box 3.5-8 Fall Protection Anchorage This weather-resistant box is mounted on the platform railings. It contains operating manual, ANSI manual of responsibility and ANSI/ CSA certificate. The operating manual for 123628AE this make and model of aerial platform must remain with the aerial platform and should be stored in this box.
  • Page 41: Component Identification (Optional Equipment/Attachments)

    Section 3 - Operation Component Identification 3.6 Component Identification 3.6-3 Motion Alarm (If Equipped) The alarm produces an audible sound when any (Optional Equipment/Attachments) control function is selected. On aerial platforms with This section describes the components that are optional certain options, a flashing amber light will accompany to aerial platforms.
  • Page 42 The control box with long cable may be connected to the lower base control connector or to the WARNING platform control connector. Skyjack scissor lifts are to be operated from the operator’s position on the NOTE platform with the control box secured on...
  • Page 43 Section 3 - Operation Component Identification Cordon-off the pathway in which you intend to WARNING travel. • Ensure the operator and control box console are properly oriented in the Ensure there are no personnel in the intended direction the aerial platform is facing (see path of travel.
  • Page 44: Operator's Responsibility

    Operator’s Responsibility Section 3 - Operation 3.7 Operator’s Responsibility Repairs to the aerial platform may only be made by a qualified service technician. After repairs are completed, It is the responsibility of the operator, prior to each work the operator must perform visual and daily maintenance shift, to perform the following: inspections &...
  • Page 45: Start Operation

    Section 3 - Operation Start Operation 3.8 Start Operation 3.8-1 To Activate Base Control Console Carefully read and completely understand the operating manual and all warnings and instruction labels (refer to WARNING Section 5 - Labels) on the aerial platform. Ensure that you maintain three points of contact when using the ladder to mount/ WARNING...
  • Page 46 Start Operation Section 3 - Operation 3.8-3 To Activate Platform Control Console 3.8-4 To Raise or Lower Platform Using Platform Control Console Turn main power disconnect switch to “ ”on position. WARNING Be aware of overhead obstructions or On base control console, pull out “ ”...
  • Page 47 Section 3 - Operation Start Operation 3.8-5 To Drive Forward or Backward 3.8-6 To Steer Activate platform control console (refer to WARNING Section 3.8-3). Be aware of blind spots when operating the aerial platform. Select lift/off/drive switch to “ ” drive position. WARNING Ensure that there are no personnel Activate and hold “...
  • Page 48 Start Operation Section 3 - Operation 3.8-7 To Select Level Drive or Inclined Drive Mode 3.8-8 To Extend/Retract Manual Extension Platform Level Drive Mode Select level drive mode when traveling on flat DANGER surface. Crushing Hazard - Extension platform must not be retracted manually from the To activate level drive mode, select inclined drive/ ground.
  • Page 49 Section 3 - Operation Start Operation 3.8-9 To Extend/Retract Powered Extension Platform (If Equipped) To extend/retract powered extension platform, ensure “ ” emergency stop button is pulled out. Select lift/off/drive switch to “ ” lift position. On powered extension control console, press and hold “...
  • Page 50: Guardrail Folding Procedure

    Guardrail Folding Procedure Section 3 - Operation 3.9 Guardrail Folding Procedure To fold the guardrail system down: When folded down, the folding guardrail system reduces the height of the retracted aerial platform for transporting Ensure aerial platform is on level ground. only.
  • Page 51 Section 3 - Operation Guardrail Folding Procedure Remove remaining pins from all sides and carefully To raise the guardrail system up: fold all guardrails in the following order: Ensure aerial platform is on level ground. SJIII 32xx Ensure extension platform is fully retracted. •...
  • Page 52: Loading/Unloading

    Only qualified personnel shall operate the aerial machinery during lifting. platform during loading/unloading. When it is necessary to lift the Skyjack aerial platform Be sure vehicle capacity and loading equipment the following conditions must be met: hoists, chains, straps, etc., are sufficient to withstand maximum aerial platform weight.
  • Page 53 The aerial platform can be lifted with a • Aerial platform speed should be on high torque forklift from the sides but Skyjack does setting. not recommend this use. Lift with forks in designated pockets as illustrated in Figure 3-16.
  • Page 54: Moving The Aerial Platform Through A Doorway

    Moving the Aerial Platform Through a Doorway Section 3 - Operation 3.11 Moving the Aerial Platform Through a Connect platform control console to the connection at the rear of the base. Doorway NOTE WARNING For some models, the connection is located This procedure is suitable for level beneath an access panel which requires that ground only.
  • Page 55 Section 3 - Operation Moving the Aerial Platform Through a Doorway O n c e s a f e l y t h r o u g h d o o r w a y, p u s h i n “...
  • Page 56: Maintenance Support Procedure

    Maintenance Support Procedure Section 3 - Operation 3.12 Maintenance Support Procedure To Store the Maintenance Support This section provides the operator with procedure regarding deployment and storage of maintenance Turn main power disconnect switch to “ ”on support. position. The maintenance support is a safety mechanism Raise platform until there is adequate clearance designed to support the scissor assembly.
  • Page 57: Battery Maintenance

    Section 3 - Operation Battery Maintenance 3.13 Battery Maintenance 3.13-2 Battery Charging Operation This section provides the operator with procedures on how to service and charge the battery. This also provides charger operation instructions. 3.13-1 Battery Service Procedure WARNING Explosion Hazard - Keep flames and Figure 3-18.
  • Page 58 Battery Maintenance Section 3 - Operation The charging time is affected by numerous Charging State LED factors including battery Amp-Hour capacity, depth of discharge, battery temperature, and State of charge 0 to 50% Blinking battery condition (new, old or defective). Batteries 50% to 75% Blinking larger than 240 AH can be recharged but will take...
  • Page 59 Section 3 - Operation Battery Maintenance Batteries do not fully charge. If the batteries are charged overnight, make sure the AC supply is not being switched off at night with other building items. Check battery condition and for dead cells or reduced capacity. Replace charger only if other problems are not found.
  • Page 60 Notes SJIII DC Electric Page 60...
  • Page 61: Section 4 - Tables

    Section 4 Tables Table 4.1 Standard and Optional Features - ANSI/CSA Models 3219 3226 4632 S T A N D A R D E Q U I P M E N T Platform controls Base controls Drivable at full height Positive traction Dual holding brakes Battery charge indicator...
  • Page 62: Table 4.2 Owner's Annual Inspection Record

    Tables Section 4 Table 4.2 Owner’s Annual Inspection Record Model Number: _________________ Serial Number:__________________ 20__ 20__ 20__ 20__ 20__ 20__ 20__ 20__ 20__ 1000AB This decal is located on the scissor assembly. It must be completed after an annual inspection has been completed. Do not use the aerial platform if an inspection has not been recorded in the last 13 months.
  • Page 63: Table 4.3 Specifications And Features

    Section 4 Tables Table 4.3 Specifications and Features MODEL 3219 3226 4632 2580 lb. 4135 lb. 5075 lb. Weight * 1170 kg 1876 kg 2302 kg 32" 32" 46" Overall width 0.81 m 0.81m 1.17 m 70.0" 91" 91" Overall length 1.78 m 2.3 m 2.31 m...
  • Page 64: Table 4.4 Floor Loading Pressure

    Tables Section 4 Table 4.4 Floor Loading Pressure Total Aerial Platform Load Total Aerial Platform Weight Wheel LCP** OUP** MODEL (kN/m (kN/m min* 2580 1170 1032 689.5 3219 max* 3130 1420 1252 758.5 10.0 min* 4100 1860 1644 827.5 10.0 3226 max* 4610...
  • Page 65 Intermixing tires of different types or using tires of types other than those originally supplied with this equipment can adversely affect stability. Therefore, replace tires only with the exact Skyjack- approved type. Failure to operate with matched approved tires in good condition may result in death or serious injury.
  • Page 66: Table 4.5 Maximum Platform Capacities (Evenly Distributed)

    Tables Section 4 Table 4.5 Maximum Platform Capacities (Evenly Distributed) Tilt Manual Extension Platform Powered Extension Platform Maximum Cutout MODEL Wind Setting Total Capacity Extension Capacity Total Capacity Extension Capacity Speed (Degrees) 550 lb. 250 lb. 28 mph 3219 2 Persons 1 Person 1.5 x 3.5 249 kg...
  • Page 67: Table 4.6 Maintenance And Inspection Schedule

    Section 4 Tables General Maintenance Before attempting any repair work, disconnect the battery by turning the main power disconnect switch to “ ” off position. Preventive maintenance is the easiest and least expensive type of maintenance. Table 4.6 Maintenance and Inspection Schedule 3 months or 3 months or Frequency...
  • Page 68: Table 4.7 Operator's Checklist

    Model: Hourmeter Reading: Operator's Name (Printed): Date: Time: Operator's Signature: Each item shall be inspected using the appropriate section of the Skyjack operating manual. As each item is inspected, check the appropriate box. INSPECTION FREQUENCY - PASS FREQUENTLY  - FAIL DAILY ...
  • Page 69: Section 5- Labels

    Section 5 - Labels Label Legend Label Legend Safety Red Safety Red indicates DANGER. Safety Orange Safety Orange indicates WARNING. Safety Yellow Safety Yellow indicates CAUTION. Safety Green Safety Green indicates emergency lowering. Safety Blue Safety Blue indicates safety information. SJIII DC Electric Page 69...
  • Page 70 Labels Section 5 Labels and Nameplates - Model 3219 Right Side Label Pictorial Description Skyjack Logo Skyjack Caution Tape Stripe Caution stripe Wheel Load* Indicates rated wheel load. *Wheel load will vary with each model. Keep Clear Keep clear. Stay away from aerial platform when in operation.
  • Page 71 Section 5 Labels Labels and Nameplates - Model 3219 Right Side (Continued) Description Label Pictorial Battery Spacers* Place spacers only as shown in diagram. *Spacers vary over different aerial platforms. Crushing Hazard Danger - Crushing hazard SkyCoded Indicates SkyCoded aerial platform. SJIII DC Electric Page 71...
  • Page 72 Labels Section 5 Labels and Nameplates - Model 3219 Front Side PLATFORM CAPACITIES PLATFORM CAPACITIES Label Pictorial Description Crushing Hazard Danger - Crushing hazard Caution Tape Stripe Caution stripe Maintenance Support Deploy maintenance support here. Refer to the Operating manual for Free-wheeling Procedure. Open free-wheeling valve by turning counterclockwise.
  • Page 73 Section 5 Labels Labels and Nameplates - Model 3219 Left Side Label Pictorial Description Caution Tape Stripe Caution stripe Wheel Load* Indicates rated wheel load. *Wheel load will vary with each model. Crushing Hazard Danger - Crushing hazard Keep Clear Keep clear.
  • Page 74 Annual Inspection Ensure that work platform has received annual inspection prior to operation. Fall Protection Anchorage Rated for one (1) person per anchorage. Skyjack Logo Skyjack Model Number* Product Identifier *Model number will vary, may not be as shown. SkyCoded Indicates SkyCoded aerial platform.
  • Page 75 Section 5 Labels Labels and Nameplates - Model 3219 Hydraulic Tray Label Pictorial Description Hydraulic Oil ATF Dexron III Replace hydraulic fluid with ATF Dexron III only. * Replace hydraulic fluid with Bio-Oil (if equipped). SJIII DC Electric Page 75...
  • Page 76 Labels Section 5 Labels and Nameplates - Model 3219 Back Side Label Pictorial Description Serial Plate* Product identification and specifications *Serial plates will vary, may not be as shown. Base Controls Select “ ” to lower or “ ” raise platform. Select “...
  • Page 77 Section 5 Labels Labels and Nameplates - Model 3219 Back Side (Continued) Label Pictorial Description Charger Information Charger specification information and operation status; consult manual. PART NO. 128537 VOLT. AUTO SELECTABLE DUAL AC INPUT 85VAC/264VAC 50/60Hz E230227 CURRENT 4A 8.5A 67ZJ LISTED VOLT.
  • Page 78 Labels Section 5 Labels and Nameplates - Model 3219 Back Side (Continued) Label Pictorial Description Winching/Towing/Pushing Procedure Refer to Operating manual. 1. Block or chalk wheels to prevent aerial platform from rolling. 2. Turn main power disconnect switch to off position. 3.
  • Page 79 Section 5 Labels Labels and Nameplates - Model 3219 Back Side (Continued) Label Pictorial Description Hazard Identification/Manual Storage Box Refer to Section 1: Safety Rules. Read and understand the outlined risks associated with this MEWP prior to operation. Indicates location of operating manual. Platform Capacity* Rated work load in each configuration is as shown.
  • Page 80 Labels Section 5 Labels and Nameplates - Model 3219 Back Side (Continued) Cylinder Label Pictorial Description Operator’s Daily Inspection Refer to the Operating manual. Perform visual inspection and function tests at the beginning of each shift. Refer to Section 4: Maintenance and Inspection Schedule.
  • Page 81 Section 5 Labels Labels and Nameplates - Model 3219 Top Side Outlet Box Railing Pins Label Pictorial Description Forklift Pocket Insert fork fully into pocket to lift aerial platform. Lift and Tie Down Points Only use these points for lifting or tying down. Warning - Do Not Alter DO NOT alter or disable limit switches or other safety devices.
  • Page 82 Labels Section 5 Labels and Nameplates - Model 3219 Top Side (Continued) Label Pictorial Description How to engage maintenance support for inspection or maintenance. Refer to Operating manual. 1. Raise platform until there is adequate clearance to swing down maintenance support. 2.
  • Page 83 Section 5 Labels Labels and Nameplates - Model 3219 Platform Control Console Label Pictorial Description Platform Controls Squeeze “ ” trigger to enable controller. Operate “ ” rocker switch to steer. Move controller handle forward to “ ” raise or backward to “...
  • Page 84 Labels and Nameplates - Models 3226 & 4632 Right Side Label Pictorial Description Keep Clear Keep clear. Stay away from aerial platform when in operation. Skyjack Logo Skyjack Wheel Load* Indicates rated wheel load. *Wheel load will vary with each model. Fuse Location...
  • Page 85 Section 5 Labels Labels and Nameplates - Models 3226 & 4632 Right Side (Continued) Label Pictorial Description Crushing Hazard Danger - Crushing hazard Battery Spacers* Place spacers only as shown in diagram. *Spacers vary over different units. Caution Tape Stripe Caution stripe Model Number* Product Identifier...
  • Page 86 Labels Section 5 Labels and Nameplates - Models 3226 & 4632 Front Side SJIII 3226 SJIII 4632 127711AA 127711AA Label Pictorial Description Crushing Hazard Danger - Crushing hazard Maintenance Support Deploy maintenance support here. Lift and Tie Down Points Only use these points for lifting or tying down. Caution Tape Stripe Caution stripe Fall Protection Anchorage...
  • Page 87 Section 5 Labels Labels and Nameplates - Models 3226 & 4632 Left Side Label Pictorial Description Skyjack Logo Skyjack Caution Tape Stripe Caution stripe Wheel Load* Indicates rated wheel load. *Wheel load will vary with each model. SJIII DC Electric...
  • Page 88 Labels Section 5 Labels and Nameplates - Models 3226 & 4632 Left Side (Continued) Label Pictorial Description Keep Clear Keep clear. Stay away from aerial platform when in operation. Crushing Hazard Danger - Crushing hazard Model Number* Product Identifier *Model number will vary, may not be as shown. Annual Inspection Ensure that work platform has received annual inspection prior to operation.
  • Page 89 Section 5 Labels Labels and Nameplates - Models 3226 & 4632 Left Side (Continued) Label Pictorial Description Emergency Lowering Procedure Refer to Operating manual. SJIII 32xx 1. Turn main power disconnect switch to off position. 2. To open lift cylinder holding valve located at the bottom of the cylinder: (A) push (B) turn knurled knob counterclockwise.
  • Page 90 Labels Section 5 Labels and Nameplates - Models 3226 & 4632 Hydraulic Tray Cylinder Label Pictorial Description Hydraulic Oil ATF Dexron III Replace hydraulic fluid with ATF Dexron III only. * Replace hydraulic fluid with Bio-Oil (if equipped). Orifice Installed Orifice installation warning SJIII DC Electric Page 90...
  • Page 91 Section 5 Labels Labels and Nameplates - Models 3226 & 4632 Back Side SJIII 4632 SJIII 32xx 400 N (90 lb) 12. 5 m/s (28 mph) 124465AD 400 N (90 lb) 126505AD 138211AB Label Pictorial Description Horizontal Load Rating* Apply no more than the indicated side load. Operate below indicated wind speed only.
  • Page 92 Labels Section 5 Labels and Nameplates - Models 3226 & 4632 Back Side (Continued) 400 N (90 lb) 126505AD 138211AB Label Pictorial Description Emergency Lowering Procedure Refer to Operating manual. SJIII 32xx 1. Turn main power disconnect switch to off position. 2.
  • Page 93 Section 5 Labels Labels and Nameplates - Models 3226 & 4632 Back Side (Continued) SJIII 32xx SJIII 4632 12. 5 m/s (28 mph) 400 N (90 lb) 124465AD 400 N (90 lb) 126505AD 138211AB Label Pictorial Description Hazard Identification/Manual Storage Box Refer to Section 1: Safety Rules.
  • Page 94 Labels Section 5 Labels and Nameplates - Models 3226 & 4632 Back Side (Continued) SJIII 32xx 400 N (90 lb) 126505AD 138211AB Label Pictorial Description Winching/Towing/Pushing Procedure Refer to Operating manual. 1. Block or chalk wheels to prevent aerial platform from rolling. 2.
  • Page 95 Section 5 Labels Labels and Nameplates - Models 3226 & 4632 Back Side (Continued) SJIII 4632 119674AD 138211AB Label Pictorial Description Winching/Towing/Pushing Procedure Refer to Operating manual. 1. Block or chalk wheels to prevent aerial platform from rolling. 2. Turn main power disconnect switch to off position. 3.
  • Page 96 Labels Section 5 Labels and Nameplates - Models 3226 & 4632 Back Side (Continued) 119674AD 138211AB 138211AB (SJIII 3226) (SJIII 4632) Label Pictorial Description Base Controls Select “ ” to lower or “ ” raise platform. Select “ ” platform to enable platform controls, “ ”...
  • Page 97 Section 5 Labels Labels and Nameplates - Models 3226 & 4632 Back Side (Continued) 119674AD 138211AB 138211AB (SJIII 4632) (SJIII 3226) Label Pictorial Description Connect Platform AC Supply Connect AC power supply here for platform accessory outlet. Refer to the Operating manual for Free-wheeling Procedure. Open free-wheeling valve by turning counterclockwise.
  • Page 98 Labels Section 5 Labels and Nameplates - Models 3226 & 4632 Top View Railing Pins Label Pictorial Description Lift and Tie Down Points Only use these points for lifting or tying down. Forklift Pocket Insert fork fully into pocket to lift aerial platform. Falling Hazard - Railing Pins (Horizontal) (If Equipped) WARNING! Falling Hazard.
  • Page 99 Section 5 Labels Labels and Nameplates - Models 3226 & 4632 Top View (Continue) Label Pictorial Description How to engage maintenance support for inspection or maintenance. Refer to Operating manual. 1. Raise platform until there is adequate clearance to swing down maintenance support.
  • Page 100 Labels Section 5 Labels and Nameplates - Models 3226 & 4632 Platform Control Console Label Pictorial Description Platform Controls Squeeze “ ” trigger to enable controller. Operate “ ” rocker switch to steer. Move controller handle forward to “ ” raise or backward to “...
  • Page 101 Section 5 Labels Labels and Nameplates - Models 3226 & 4632 Control Box - Powered Extension Platform Label Pictorial Description Lift Enable (If Equipped) Select to enable lift mode. Powered Extension Platform Extend/Retract (If Equipped) Select “ ” to extend or “ ”...
  • Page 102: Section 6 - Skyjack Features

    Skyjack Features Section 6 6.0 Skyjack Features Your Skyjack machine may be equipped with the following features: At the heart of every Skyjack machine, proven and simplistic control systems using Skyjack’s colour coded and numbered wiring system make our machines the easiest to trouble shoot and repair.
  • Page 104 Pålitelig lift løsninger av folk som bryr seg. www.skyjack.com...

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