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3219 SJIII Compact Series
Skyjack 3219 SJIII Compact Series Manuals
Manuals and User Guides for Skyjack 3219 SJIII Compact Series. We have
6
Skyjack 3219 SJIII Compact Series manuals available for free PDF download: Service Manual, Operating Manual
Skyjack 3219 SJIII Compact Series Service Manual (116 pages)
SJIII Compact Series
Brand:
Skyjack
| Category:
Boom Lifts
| Size: 13.21 MB
Table of Contents
1 Section 1 Schedule Maintenance Inspections
5
List of Procedures
3
SKYJACK, Page
4
Table of Contents
5
Aerial Platform Definition
6
Purpose of Equipment
6
Use of Equipment
6
Manuals
6
Operator
6
Service Policy and Warranty
6
Optional Accessories
6
Scope of this Manual
7
Operator Safety Reminders
8
Electrocution Hazard
8
Safety Precautions
9
Fall Protection
11
Maintenance and Inspection Schedule
12
Owner's Annual Inspection Record
12
Replacement Parts
12
Maintenance and Service Safety Tips
12
Hydraulic System & Component Maintenance and Repair
13
Maintenance Hints
13
Service and Maintenance
14
About this Section
14
Service Bulletins
14
Maintenance and Inspection
14
Maintenance Instructions
14
Scheduled Maintenance
14
Owner's Annual Inspection Record
15
Maintenance and Inspection Checklist
16
Schedule Maintenance Inspections
16
Scheduled Maintenance Inspections
17
Function Tests
24
Section 2 Maintenance Tables and Diagrams
32
Table of Contents
32
Tables
32
Section 3 System Component Idenification and Schematics
47
Electrical Symbol Chart
48
Hydraulic Symbol Chart
49
Wire Number and Color Code
50
Hydraulic Manifold and Port Identifications
51
Platform Control Console Diagram
56
Base Control Console Diagram
57
Scissor Arm Control Cable
58
Electrical Inverter Option: Schematic & Panel Diagram (ANSI/CSA - Equipped with Timer Cutout Relay)
59
Hydraulic Schematic - Model 3215
60
Hydraulic Schematic - Model 3219
61
Main Manifold Harness and Holding Valve Harness (ANSI/CSA)
62
Main Manifold Harness and Holding Valve Harness (CE)
63
Electrical Panel Diagram (ANSI/CSA)
64
Electrical Panel Diagram (CE)
65
Electrical Panel Diagram (EE Rated)
66
Limit Swtich Assemblies Diagram
67
Horn/Tilt Switch/Flashing Light Diagram
68
Control Module and Beeper Diagram (CE)
69
Electrical Schematic (ANSI/CSA - Equipped with no Options)
70
Electrical Schematic (ANSI/CSA - Equipped with All Options)
71
Electrical Schematic (CE - Equipped with All Options)
72
Electrical Schematic (ANSI/CSA EE Rated - Equipped with no Options)
73
Electrical Schematic (ANSI/CSA EE Rated - Equipped with All Options)
74
Section 4 Troubleshooting Information
75
Introduction
77
All Controls Except for down Function Inoperative
78
All Controls Inoperative
78
Electrical System
78
All Controls Inoperative from Base Control Console
79
All Controls Inoperative from Platform Control Console
79
No Drive or up Function from Platform or Base Controls (CE Only)
79
No down or Reverse Only Function from Platform Controls
80
No up Function from Platform or Base Control Console
80
No up or Forward Only Function from Platform Control Console
80
10 No down Function from Platform or Base Control Console (CE Only)
81
11 No up Function from Base Control Console
81
No down Function from Platform or Base Control Console (ANSI/CSA Only)
81
12 No down Function from Base Control Console
82
13 Platform Lowers Slowly from Platform and Base (3215 Only)
82
14 Platform Does Not Decelerate When Lowering (3215 Only)
82
15 Platform Lifts Slowly from Platform and Base Control Console
82
16 Steer Only Inoperative
82
17 Drive Only Inoperative
82
18 No Drive or Steer When Platform Fully Lowered
83
19 No Drive or Steer When Platform Elevated
83
20 Elevated Drive Speed Does Not Activate
83
21 Work Platform Drives in Slow Speed Only
83
22 Forward Drive Function Inoperative
84
23 Reverse Drive Function Inoperative
84
24 Brake will Not Release
84
25 Two or more Functions at One Time
84
All Functions Inoperative
85
All Functions Sluggish
85
Hydraulic System
85
Platform Does Not Lift
85
Platform Drifts down
85
Platform Lifts Slowly
85
Platform Drives Slow
86
Platform Lowers Slowly
86
Platform will Not Drive in Forward or Reverse
86
Platform will Not Lower
86
10 Brake(S) will Not Release
87
11 Platform Does Not Steer
87
10 Flash Code F11: Not up
88
Flash Code F01: Check HWFS
88
Flash Code F02: Not Ground Mode
88
Flash Code F03: Not Stopped
88
Flash Code F04: Tilted
88
Flash Code F05: Bad Height
88
Flash Code F06: Check Elev
88
Flash Code F08: Check Elev
88
Flash Code F09: Bad Height
88
Flash Code F10: Bad Height
88
11 Flash Code F12: too Many
89
12 Flash Code F13: Low Height Range
89
13 Flash Code F14: Bad Height
89
14 Flash Code F15: Check Elev
89
15 Flash Code F16: Low Elev.open
89
16 Flash Code F17: High Elev.open
89
17 Flash Code F18: Low Elev.close
89
18 Flash Code F19: High Elev.close
90
19 Flash Code F20: Height<>0
90
20 Flash Code F21:Height<>0
90
21 Flash Code F22:Height<>100
90
22 Flash Code F23:Height<>100
90
23 Flash Code F24:Too Many
90
24 Flash Code F25:Check Elev
90
25 Flash Code F26:Check Elev
90
26 Flash Code F27:Bad Height
91
27 Flash Code F30:Bad Heights
91
28 Flash Code F31:Reject Curve
91
29 Flash Code F32:Reject Curve
91
30 Flash Code F33:Reject Curve
91
31 Flash Code F34:Reject Curve
91
32 Flash Code F40:Reject Delta
91
33 Flash Code F42:Low Pressure
92
34 Flash Code F43:High Pressure
92
35 Flash Code F44:Low Pressure
92
36 Flash Code F45:High Pressure
92
37 Flash Code F46:Check Elev
92
38 Flash Code F47:Check Elev
92
Section 5 Procedures
93
General
94
OEM Controller Electronics Information
94
Safety and Workmanship
94
Service and Maintenance
94
OEM Controller Troubleshooting
95
OEM Controller Switch Wiring
96
Base
97
Lift Pressure Adjustment
97
System Relief Pressure Adjustment
97
Electronic Tilt Switch Setup Procedure
98
Tilt Switch Replacement
98
Reprogramming Existing Tilt Switch
100
Test and Verify Tilt Circuit
101
Control Module Pin Reference Chart
102
Load Sensing System - CE
102
LED Error Codes - Quick Reference Chart
103
LED Error Codes - Code Breakdown Chart
104
Hand Held Calibration/Diagnostic Tool Key Functions
106
Control Module Load Calibration - Code Messages & Definitions
107
Control Module Load Calibration Procedure
111
Curve/Group Codes Chart
115
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Skyjack 3219 SJIII Compact Series Operating Manual (105 pages)
DC Electric scissors
Brand:
Skyjack
| Category:
Lifting Systems
| Size: 24.25 MB
Table of Contents
Table of Contents
4
Purpose of Equipment
5
Operator
5
Optional Accessories
5
Section 1 - about Your Aerial Platform
5
Read and Heed
5
Operator Safety Reminders
6
Safety Rules
6
Electrocution Hazard
7
Safety Precautions
8
Fall Protection
11
Jobsite Inspection
11
Familiarization of SJIII Series
13
Section 2- Familiarization
13
Component Identification
14
Main Power Disconnect Switch
14
Tilt Alarm
14
Base Control Console
14
Brake System
15
Free-Wheeling Valve
15
Emergency Lowering System
16
Platform Control Console
17
Visual & Daily Maintenance Inspections
18
Labels
18
Limit Switches
18
Hydraulic
18
Entrance Side
19
Battery Tray Side
20
Hydraulic/Electric Tray Side
22
Platform Assembly
23
Lifting Mechanism
24
Function Tests
25
Test Main Power Disconnect Switch
25
Winching and Towing Procedures
32
To Release Free-Wheeling Valve
32
Pin Brakes System
32
Disc Brakes System
33
Emergency Lowering Procedure
34
Operator Qualifications
35
Operator’s Responsibility for Maintenance
35
Section 3 - Operation
35
General
35
Major Components
36
Major Assemblies
37
Base
37
Platform
37
Serial Number Nameplate
37
Skycoded Display Panel
38
Battery Charger
38
AC Outlet on Platform
38
Pothole Protection Device
38
Component Identification
38
Maintenance Support
39
Manual Storage Box
40
Folding Guardrail System
40
Fall Protection Anchorage
40
Powered Extension Control Console
41
Motion Alarm
41
Component Identification (Optional Equipment/Attachments)
41
Using Optional Control Box with Long Cable from Ground
42
Control Box with Long Cable Outside Platform
43
Operator’s Responsibility
44
Visual and Daily Maintenance Inspections
44
Start Operation
45
To Activate Base Control Console
45
To Raise or Lower Platform Using Base Control Console
45
To Activate Platform Control Console
46
To Raise or Lower Platform Using Platform Control Console
46
To Drive Forward or Backward
47
To Steer
47
To Select Level Drive or Inclined Drive Mode
48
To Extend/Retract Manual Extension Platform
48
Variable Position Manual Extension Platform
48
To Extend/Retract Powered Extension Platform
49
Guardrail Folding Procedure
50
To Fold the Guardrail System down
50
Loading/Unloading
52
Lifting
52
Tie Downs/Lifting Points
52
Center of Gravity
52
Driving
53
Forklift Pockets
53
Moving the Aerial Platform through a Doorway
54
Maintenance Support Procedure
56
To Deploy the Maintenance Support
56
To Store the Maintenance Support
56
Battery Maintenance
57
Battery Service Procedure
57
Battery Charging Operation
57
Charging State LED
58
Standard and Optional Features - ANSI/CSA
61
Section 4 - Tables
61
Owner’s Annual Inspection Record
62
Table 4.2 Owner's Annual Inspection Record
62
Table 4.3 Specifications and Features
63
Table 4.4 Floor Loading Pressure
64
Locally Concentrated Pressure (LCP)
65
Overall Uniform Pressure (OUP)
65
Table 4.5 Maximum Platform Capacities (Evenly Distributed)
66
General Maintenance
67
Table 4.6 Maintenance and Inspection Schedule
67
Operator’s Checklist
68
Table 4.7 Operator's Checklist
68
Label Legend
69
Section 5- Labels
69
Labels and Nameplates - Model 3219
70
Front Side
72
Left Side
73
Hydraulic Tray
75
Back Side
76
Top Side
81
Platform Controls
83
Labels and Nameplates - Models 3226 & 4632
84
Section 6 - Skyjack Features
102
Skyjack 3219 SJIII Compact Series Service Manual (88 pages)
DC electric scissors
Brand:
Skyjack
| Category:
Lifting Systems
| Size: 9.71 MB
Table of Contents
1 Section 1 Schedule Maintenance Inspections
5
SJIII DC Electric SKYJACK
3
Sjiii 3215 Sjiii
4
Table of Contents
5
Purpose of Equipment
7
Use of Equipment
7
Manuals
7
Operator
7
Service Policy and Warranty
7
Optional Accessories
7
Scope of this Manual
8
Operator Safety Reminders
8
Electrocution Hazard
9
Safety Precautions
10
Maintenance and Inspection Schedule
13
Owner's Annual Inspection Record
13
Replacement Parts
13
Maintenance and Service Safety Tips
13
Hydraulic System & Component Maintenance and Repair
14
Maintenance Hints
14
Service and Maintenance
15
About this Section
15
Service Bulletins
15
Maintenance and Inspection
15
Maintenance Instructions
15
Scheduled Maintenance
15
Owner's Annual Inspection Record
16
Maintenance and Inspection Checklist
17
Schedule Maintenance Inspections
17
Scheduled Maintenance Inspections
18
Function Tests
25
Section 2 Maintenance Tables and Diagrams
33
Table of Contents
33
SJIII DC Electric SKYJACK
39
Sjiii 3215 Sjiii
40
Section 3 System Component Identification and Schematics
41
Electrical Symbol Chart
43
Hydraulic Symbol Chart
44
Wire Number and Color Code
45
Hydraulic Manifold and Port Identifications
46
Base Control Console Diagram
52
Scissor Arm Control Cable
53
Holding Valve & Horn/Flashing Light Harnesses Diagrams
54
Limit Switch Assemblies Diagrams
55
Hydraulic Schematic (Models 3215 & 3219)
57
Main Manifold Harness
58
Electrical Panel Diagram
59
Horn/Tilt Switch/Flashing Light Diagram
60
Electrical Schematic (Equipped with All Options)
61
Section 4 Troubleshooting Information
63
Introduction
65
Electrical System
66
All Controls Inoperative
66
All Controls Except for down Function Inoperative
67
All Controls Inoperative from Base Control Console
67
No up Function from Base Control Console
67
Up Function Slow from Base Control Console
68
No down Function from Base Control Console
68
All Controls Inoperative from Platform Control Console
69
No up Function from Platform Controls
69
Up Function Slow from Platform Control Console
70
10 No down Function from Platform Controls
70
11 Steer Only Inoperative
71
12 Right Steer Inoperative
71
13 Left Steer Inoperative
72
14 Drive Only Inoperative
72
15 No Drive or Steer When Platform Elevated
72
16 Platform Drives in Slow Speed Only
73
17 Brake will Not Release
73
18 Forward Drive Function Inoperative
73
19 Reverse Drive Function Inoperative
73
Hydraulic System
74
All Function Inoperative
74
All System Sluggish
74
Platform Drifts down
74
Platform Lifts Slowly
74
Platform Does Not Lift
74
Platform will Not Lower
74
Platform Lowers Slowly (3215 Only)
75
Platform Drives Slow
75
Platform will Not Drive in Forward or Reverse
75
10 Brake(S) will Not Release
75
11 Platform Does Not Steer
75
Section 5 Procedures
77
General
79
Lift Pressure Adjustment
79
Safety and Workmanship
79
Service and Maintenance
79
System Relief Pressure Adjustment
79
Electronic Tilt Switch Setup Procedure
80
Resistor - Voltage Divider
84
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Skyjack 3219 SJIII Compact Series Operating Manual (108 pages)
DC ELECTRIC SCISSORS
Brand:
Skyjack
| Category:
Scissor Lifts
| Size: 10.18 MB
Table of Contents
Table of Contents
4
Section 1 - about Your Aerial Platform
5
Read and Heed
5
Safety Rules
6
Section 2- Familiarization
13
Familiarization of SJIII Series
13
Component Identification
14
Visual & Daily Maintenance Inspections
18
Function Tests
25
Winching and Towing Procedures
32
Emergency Lowering Procedure
34
Section 3 - Operation
35
General
35
Major Components
36
Major Assemblies
37
Serial Number Nameplate
37
Component Identification
38
Component Identification (Optional Equipment/Attachments)
41
Operator's Responsibility
44
Start Operation
45
Guardrail Folding Procedure
50
Loading/Unloading
52
Moving the Aerial Platform through a Doorway
54
Maintenance Support Procedure
56
Battery Maintenance
57
Battery Maintenance (if Equipped)
60
Section 4 - Tables
63
Section 5- Labels
73
Section 6 - Skyjack Features
106
Skyjack 3219 SJIII Compact Series Operating Manual (104 pages)
DC ELECTRIC SCISSORS
Brand:
Skyjack
| Category:
Scissor Lifts
| Size: 22.7 MB
Table of Contents
Read and Heed
5
Safety Rules
6
Section 2 - Familiarization
11
Component Identification
12
Visual & Daily Maintenance Inspections
16
Function Tests
23
Winching and Towing Procedures
31
Emergency Lowering Procedure
33
Section 3 - Operation
35
Major Components
36
Major Assemblies
37
Component Identification
38
Component Identification (Optional Equipment/Attachments)
41
Operator's Responsibility
43
Start Operation
44
Guardrail Folding Procedure
49
Loading/Unloading
52
Moving the MEWP through a Doorway
54
Maintenance Support Procedure
56
Battery Maintenance
57
Section 4 - Tables
61
Table 4.2 Owner's Annual Inspection Record
62
Table 4.3A Specifications and Features
63
Table 4.3B Specifications and Features
64
Table 4.4 Maximum Platform Capacities (Evenly Distributed)
65
Table 4.5 Floor Loading Pressure
66
Table 4.6 Maintenance and Inspection Schedule
68
Table 4.7 Operator's Checklist
69
Section 5 - Labels
71
Skyjack 3219 SJIII Compact Series Operating Manual (32 pages)
Brand:
Skyjack
| Category:
Lifting Systems
| Size: 0.66 MB
Table of Contents
Table of Contents
3
Section 1 - Introduction
7
Purpose of Equipment
7
Use of Equipment
7
Warnings
7
Description
7
Operator Warnings
8
Specifications and Features
9
Standard Features and Optional Equipment
10
Work Platform Major Component Identification
11
Operating Controls Identification
13
Base Controls
13
Electrical Panel
13
Emergency Battery Disconnect Switch
13
Base Control Box
13
Platform Controls
14
Operators's Control Box
14
Powered Extension Platform Control Box
14
Identification and Operation of Safety Devices
15
Operator Qualifications
16
Operating Procedures
17
Set-Up Procedure
17
Section 2 - Operation
18
Prestart Checks
18
Start and Operation
19
Emergency Lowering System
21
Shutdown Procedure
21
Winching and Towing Procedures
22
Battery Service and Charging Procedures
24
Battery Charger Operation
25
Battery Charger 2.1
25
Battery Charger 2.2
26
Battery Charger 2.3
27
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