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DeWalt DW005K Manual

24v rotary hammer

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DW005K
24V Rotary Hammer
TYPE 1
Exploded
Bill Of Material
Repair
Introduction
Drawing
Instructions
E13120
R11222
Marketing
Main
New
Information
Menu
Parts
9
August 2001
M Cook

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Summary of Contents for DeWalt DW005K

  • Page 1 DW005K 24V Rotary Hammer TYPE 1 Exploded Bill Of Material Repair Introduction Drawing Instructions E13120 R11222 Marketing Main Information Menu Parts August 2001 M Cook...
  • Page 2: Technical Information

    Introduction 24 Volt heavy duty SDS-Plus combination hammer based on the existing unit DW004K but with additional chipping action and “Jet stream air cooled” 3.0 amp hour NiMH batteries and chargers. Launch Details Manufacturing Plant Spennymoor Service Parts Warehouse Perth Avenue Launch Markets GB-QW Launch Date...
  • Page 3 TYP. DW005K DW005K2C 800 801 802 09-05-01 E13120 / 487179-00 www.2helpU.com...
  • Page 4 Black & Decker Bill of Materials - PARTS LIST Product Number DW005K----A Product Description ROTARY HAMMER Type Identifier TY 1 Item Quantity Part Number Part Description Variant Description Type Market Codes Refer Number Description to R.I. 1 487135-00 CHARGER SA NiCAD 2.0ah...
  • Page 5 Black & Decker Bill of Materials - PARTS LIST 2 329950-00 BUTTON RELEASE 1 330065-06 SCREW 3 330065-15 SCREW 1 487088-00 INSERT 1 323395-32 SPRING 1 930026-01 BUMPER 5 324044-02 SCREW 1 323489-00 1 576756-00 COLLAR 1 578387-00 WASHER 1 871690 SPRING 1 324432-00 WASHER SA...
  • Page 6 Black & Decker Bill of Materials - PARTS LIST 1 487143-00 AXLE 1 327072-00 SHIM 1 323762-02 CIRCLIP 1 487401-01 CLUTCH SA 1 487067-00 PISTON 1 323395-33 SPRING 1 329937-00 INTER SHAFT SA 1 324430-03 BEARING AXIAL 1 324431-03 WASHER 7 1 939794-02 HANDLE SIDE SA 1 875715...
  • Page 7 New Parts DW005K 24V HAMMER CHIPPING Part Number Part Description 327081-01 PLATE 329941-02 GEARCASE SA 487401-01 CLUTCH SA 577058-00 PLATE 578387-00 WASHER 578473-00 SPINDLE SA 578671-01 BATTERY PACK 578672-00 CHARGER SA 578672-01 CHARGER SA Any queries please contact the European Service Support Group...
  • Page 8 R11222 BHA24K - DW004K - DW005K Cordless 24 volt Rotary Hammer Use only genuine grease (800) 870889-49 to maintain performance and reliability, it has been specially developed for these units. The unit is lubricated with approximately 60gms of grease. A special assembly grease (802) should be used when re-assembling these units, especially around the spindle (149), main gear (167) and Intershaft (171).
  • Page 9 Toolnet - Product View Page 1 of 2 Product | Reports | Help | Print this page DW005K2C Product Sales Sheet 24.0 volt Heavy Duty SDS-Plus Combination Hammer Short Description Exclusive SKU: NO Representative SKU: Type: Not Set Status: Live Launch Date: 1/13/01 Discontinued Date: Selling...
  • Page 10 Toolnet - Product View Page 2 of 2 grip in any application Spring loaded battery latch mechanism for quicker battery change Forward, reverse and variable speed switch for smooth controllable Modular design for easy access to key components excellent serviceability Standard Equipment Specifications 1 hour charger...
  • Page 11 Toolnet - Product View Page 1 of 2 Product | Reports | Help | Print this page DW005K2H Product Sales Sheet 24.0 V Heavy Duty SDS-Plus Combination Hammer Short Description Exclusive SKU: NO Representative SKU: Type: Not Set Status: Live Launch Date: 1/13/01 Discontinued Date: Selling...
  • Page 12 Toolnet - Product View Page 2 of 2 grip in any application Spring loaded battery latch mechanism for quicker battery change Forward, reverse and variable speed switch for smooth controllable Modular design for easy access to key components excellent serviceability Standard Equipment Specifications 1 hour charger...
  • Page 13: Feature And Benefits

    Toolnet - Product Node Features View Page 1 of 1 Product | Reports | Help | Rotary Hammers Feature And Benefits Features Benefits New improved PM57 motor gives this cordless hammer the same performance as its corded counterparts, driving High drilling rate / speed and power the optimised low friction gearbox and mechanism this hammer delivers like no other The low friction transmission of the hammer means more...
  • Page 15 NiMH JETSTREAM System DE0241 DE0246 Jetstream Jetstream Jetstream Jetstream 24V, 3.0Ah NiMH Battery 24V, NiCd + NiMH Charger charges NiCD in appx 60 Min charges NiMH in appx 75 Min !!!! DE0245 not optimised for NiMH...
  • Page 16 NiMH JETSTREAM Components NiMH Aircooled Battery grows 12mm in length to accommodate the specially designed cooling channels Special Mesh Material to prevent larger particles of debris from entering...
  • Page 17 NiMH JETSTREAM Components Cool Air pressed into Battery by Charger to cool down Battery before and during the Charge in order to maintain the battery chemistry at low temperature levels Hot Air is channelled from the centre of the cells through to the vents in outer shell...
  • Page 18 NiMH JETSTREAM Components 2.5Ah Output • DE0245 remains for NiCD in 2002 • DE0246 optimised for charging NIMH (+NiCD) Centrifugal Fan: DE0245 not capable of • 0.6m /min Cooling charging NIMH due to thermal damage • The fan will turn on for appx. 6 seconds when powered from the AC mains •...
  • Page 19 User Needs vs. Project Scope • Run Time NiMH JETSTREAM offers 50%+ capacity • Cycle Life NiMH Jeststream has same battery life as NiCD Optimised Value for Money with NiMH Jetstream Jetstream...
  • Page 20 RUN TIME Introduction of 3.0 NiMH to 24V + 50%more Holes drilled per Charge with 3.0Ah NiMH DW005K 2.0Ah DW005K 3.0Ah Source: typical Rotary Hammer Application drilling 6x40mm holes into hard concrete Jetstream 50% more Capacity with 3.0Ah NiMH Jetstream...
  • Page 21: Cycle Life

    2.0 Ah * Base 100% 2.0Ah NiCD NiMH = 100%life of 2.0Ah ! Today Makita 50%of DEWALT Non-AC Jetstream Makita - AC 2.0Ah NiCD 3.0Ah NiMH * simulated life cycles with DW008 cutting 50x100mm & 100x100mm Wood must contain 75% of 1st 10A CC discharge 3.0Ah NiMH...
  • Page 22 AIRCOOLED Competition Makita 1.7Ah NiMH & 3.0Ah NiMH • older battery technology • lower performance • lower battery life • higher life time cost...
  • Page 23 AIRCOOLED Competition Makita NiCD + NiMH Aircooled Charging System • Air circulates mostly around the outside of the cell packs not inside where most heat is generated...
  • Page 24: Operation Modes

    _ . _ . _ . charger waits for battery to cool down Temperature Delay ..contact DEWALT service Defective Pack __ ... _ _ _ only use occasionally (4h charge mode) Tune-up Mode ..
  • Page 25: Fast Charge Mode

    Fast Charge Mode • The ID resistor in the battery pack identifies the chemistry (NiCD/NiMH) and capacity (2.0Ah/3.0Ah) of the pack. • The Jetstream charger determines if a pack is “hot” or “cool” by directly interpreting the thermistor value transmitted to it via a signal terminal. NiMH Battery Packs Normal Mode Tune-up Mode...
  • Page 26 NiCD Battery Packs Normal Mode Tune-up Mode Pack Temp Charge Rate Pack Temp Charge Rate hot pack charge delay hot pack charge delay 55 deg C 2.5A fast charge (Note 1) 45 deg C 2.5A fast charge (Note 1) X hours equalization @ 83mA X hours equalization @ 83mA maintenance at 63mA maintenance at 63mA...
  • Page 27 Important Note to Remember • User expectations are higher for 24V tools as the types of applications require more capacity out of the battery and the users cycle more often through battery packs • The Jetstream battery system is a must-have to ensure Jetstream optimised life-time performance of 3.0Ah NiMH Generally it is for any battery ….
  • Page 28 2002 Complete 24V Charging System We will keep 2.0Ah Non-Aircooled NiCD battery and charger along with • the new 3.0Ah Aircooled NiMH battery and charger Jetstream Jetstream • (Aircooled) is positioned as the “NiMH-Enabling Technology” • Non-Aircooled 2.0Ah NiCD remains as cost effective solution •...