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Toro 03530 Operator's Manual

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To understand this product, and for safety and
optimum performance, read this manual before
starting the engine. Pay special attention to
SAFETY INSTRUCTIONS highlighted by this
symbol.
MODEL NO. 03530—
MODEL NO. 03531—
®
REELMASTER
©The TORO COMPANY—1995
60001
& UP
60001
& UP
®
It means CAUTION, WARNING or DAN-
GER—personal safety instruction. Failure to
comply with the instruction may result in per-
sonal injury.
FORM NO. 3318-590 GB Rev A
OPERATOR'S
MANUAL
5300-D

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Summary of Contents for Toro 03530

  • Page 1 FORM NO. 3318-590 GB Rev A OPERATOR'S 60001 MODEL NO. 03530— & UP 60001 MODEL NO. 03531— & UP MANUAL ® ® REELMASTER 5300-D To understand this product, and for safety and It means CAUTION, WARNING or DAN- optimum performance, read this manual before GER—personal safety instruction.

  • Page 2: Table Of Contents

    The model and serial number for the cutting unit is on a plate that is mounted on the top front of the center cut- ting unit. Use model and serial number in all correspondence and when ordering parts. To order replacement parts from an authorized TORO Distributor, supply the following information: Model and serial numbers of the machine.

  • Page 3: Safety

    Safety Training • Store fuel in containers specifically designed for this purpose. Read the instructions carefully. Be familiar with • Refuel outdoors only and do not smoke the controls and the proper use of the equipment. while refueling. • Add fuel before starting the engine. Never Never allow children or people unfamiliar with remove the cap of the fuel tank or add petrol these instructions to use the lawn mower.

  • Page 4: Maintenance And Storage

    Safety • never mow across the face of the slope, tor’s position. unless the lawn mower is designed for this • before clearing blockages; purpose. • before checking, cleaning or working on 6. Use care when pulling loads or using heavy the lawnmower;...
  • Page 5 Safety Sound & Vibration Levels Sound Levels This unit has an equivalent continuous A-weighted sound pressure at the operator ear of: 89.5 dB(A), based on measurements of identical machines per 84/538/EEC. This unit has a sound power level of 103.5 dB(A)/1pW, based on measurements of identical machines per procedures outlined in Directive 79/113/EEC and amendments.
  • Page 6 Symbol Glossary Caustic liquids, Poisonous Electrical shock, High pressure High pressure High pressure Crushing of Crushing of chemical burns to fumes or toxic electrocution fluid, injection spray, erosion of spray, erosion of fingers or hand, toes or foot, force fingers or hand gases, asphyxiation into body flesh...
  • Page 7 Safety Eye protection Head protection Hearing Caution, toxic First aid Flush with water Engine Transmission must be worn must be worn protection must risk be worn Hydraulic Brake system Fire, open light Coolant (water) Intake air Exhaust gas Pressure system &...
  • Page 8 Safety Engine coolant Engine coolant f Engine Engine intake/ Engine intake/ Engine intake/ Engine start Engine stop pressure ilter lubricating oil combustion air combustion air air filter pressure pressure n/min Engine failure/ Engine rotational Choke Primer (start aid) Electrical preheat Transmission oil Transmission oil Transmission oil malfunction...

  • Page 9: Specifications

    Weight: Model 03502 821 kg (2,200 lbs.)* power source. Model 03504 952 kg (2,550 lbs.)* Model 03530 868 kg (2,325 lbs.)* Tires: Two rear tires: 19 x 8.50-8, tubeless, 4-ply rat- Model 03531 998 kg (2,675 lbs.)* ing. Two front tires: 26 x 12.00-12 tubeless, 4-ply *With 8-Blade Cutting Units, baskets &...
  • Page 10 Front Scraper, HHOC Kit P/N 82-6920 Thatcher Unit, Model No. 03516 Precleaner Bowl Extension Tube, Part No. 43-3810 (Clamp, Part No. 20-4840 required to install exten- sion tube) 4-Wheel Drive Kit, Model No. 03517 (For use with models 03502, 03530 only)

  • Page 11: Before Operating

    Before Operating CHECK THE ENGINE OIL of the radiator daily, more often if conditions are extremely dusty and dirty. Park the machine on a level surface. Open the The cooling system is filled with a 50/50 solution of hood. water and permanent ethylene glycol anti-freeze. Remove the dipstick, wipe it clean, then reinstall Check the level of coolant in the expansion tank each it.
  • Page 12 Before Operating groove mark. DO NOT OVERFILL by more DANGER than .6 cm (1/4 inch) above the groove. Because diesel fuel is flammable, use caution when storing or handling it. Do not smoke while filling the fuel tank. Do not fill the fuel tank while the engine is running, hot, or when the machine is in an enclosed area.
  • Page 13 15–22 l of hydraulic oil. Order Part No. 44-2500 from your machine in a wide range of temperatures encoun- Authorized Toro Distributor tered. The group 1 oils are a multi-viscosity hydraulic oil that allow operation at lower tem-...
  • Page 14 Before Operating Figure 7. Figure 6 Check Plugs (2) 2. Mounting Bolts Hydraulic Tank Cap Remove the dipstick from the filler neck and wipe it with a clean cloth. Insert it into the filler neck; then remove it and check the fluid level. It should be within 6 mm (1/4 inch) of the mark on the dipstick.

  • Page 15: Controls

    Controls Seat (Fig. 9)—The seat adjusting lever allows 10 cm Engine Oil Pressure Warning Light (Fig. 11)— Indicates dangerously low engine oil pressure. (4 inches) fore and aft adjustment. The seat adjust- ing knob adjusts the seat for operators’ weight. To adjust the seat fore and aft, pull lever on the left side of the seat assembly outward.
  • Page 16 Controls Charge Indicator (Fig. 11)—Illuminates when sys- tem charging circuit malfunctions. Key Switch (Fig. 11)—Three positions: OFF, ON/Preheat and START. Throttle Control (Fig. 11)—Move the control for- ward to increase engine speed, rearward to decrease speed. Enable/Disable Switch (Fig. 11)—Used in conjunc- tion with lower mow / raise the control lever to oper- ate reels.

  • Page 17: Bleeding The Fuel System

    Operation BLEEDING THE FUEL SYSTEM CAUTION Raise the hood over the engine. Before servicing or making adjustments to the machine, stop the engine and remove the key from Loosen the air bleed screw on top of the fuel fil- the switch. ter/water separator (Fig.
  • Page 18 Operating Instructions Turn the key in the ignition switch to ON. The SELECTING CLIP RATE electric fuel pump will begin operation, forcing (REEL SPEED) air out around the air bleed screw on the fuel injection pump. Leave the key in the ON posi- To achieve a consistent, high quality of cut, and a tion until a solid stream of fuel flows out around uniform after-cut appearance, it is important that the...
  • Page 19 Operating Instructions the height-of-cut selector knob may be set to position REEL CONTROL LIGHT "A", which will direct the machine controller to run the reels at full speed at all times. Also, set the The reel control light on the front control panel is height-of-cut selector knob to position "A"...
  • Page 20 In this case contact your local authorized Toro Distributor Move the spring bracket to the desired location and install the capscrew and locknut, while turning the hex shaft to relieve spring tension.
  • Page 21 Operating Instructions center of the front frame member (Fig. 20). Figure 21 Electron~ Controller Light When the controller diagnostic light blinks, one of the following problems has been detected by the con- Figure 20 troller: Center of Front Frame Member One of the outputs has been shorted.
  • Page 22 Operating Instructions properly. The Diagnostic ACE display is a tool to help the user verify correct electrical functions of the machine. CHECKING INTERLOCK SWITCHES Figure 22 CAUTION Wire Harness and Connectors THE INTERLOCK SWITCHES ARE FOR THE PROTECTION OF THE OPERATOR AND Connect the Diagnostic ACE display connector to the harness connector.
  • Page 23 Turn the key switch to the ON position, but do correctly illuminated, this indicates an ECU problem. not start the machine. If this occurs, contact your Toro Distributor for assis- tance. Note: The red text on the overlay decal refers to...
  • Page 24 Operating Instructions LEAK DETECTOR OPERATION No beeps are heard when the ignition switch is turned "ON". The TurfDefender is an electronic hydraulic fluid Any time the machine gives a series of four short beeps. leak detection device that fits inside the hydraulic tank of your machine.
  • Page 25 An air leak in the system. Check to make sure surface and fill to proper level. the cap is securely on the tank. Contact your local authorized Toro Distributor for further • Oil level high: Position machine on a level assistance with an air leak problem.
  • Page 26 Operating Instructions Diagnostic ACE Display Functions Overlay decal (English shown) “Inputs Displayed” LED (Red) “Outputs Displayed” LED (Green) Toggle button Figure 24 Using “Inputs Displayed” (Red Text) LED is lit if the oil level is too high LED is lit if the oil level is too high LED is lit if the oil level is too high LED is lit if the oil level is too high LED is lit if a system air leak has been detected.

  • Page 27: Operating

    2 or 3 settings different from the ting units should be lowered when going downhill desired setting. This calibration must be done by for steering control. your Toro distributor. Selecting Clip Rate (Reel Speed)—The automatic OPERATING clip control programmed into the machine controller...

  • Page 28: Maintenance

    Maintenance CAUTION Before servicing or making adjustments to the machine, stop the engine and remove the key from the switch. GREASING BEARINGS AND BUSHINGS The machine has grease fittings that must be lubricat- Figure 29 ed regularly with No. 2 General Purpose Lithium Base Grease.

  • Page 29: Specifications

    Maintenance Figure 32 Figure 33 CHECK/SERVICE (DAILY) Oil level, engine Radiator screen Oil level, transmission Brake function Oil level, hydraulic tank Tire pressure Coolant level, radiator Battery Fuel/Water separator Belts (Fan, alt) Precleaner—air cleaner FLUID SPECIFICATIONS/ CHANGE INTERVALS FLUID CHANGE CHANGE FILTER TYPE...
  • Page 30 Maintenance Minimum Recommended Maintenance Intervals Maintenance Procedure Maintenance Interval & Service Check battery fluid level Every Every Every Every 50 Every 100 Check battery cable connectors 200 hours 400 hours 800 hours hours hours Lubricate all grease fittings Change engine oil Check Instpect air filter, dust cup and baffle fan and...
  • Page 31 Maintenance Daily Maintenance Checklist Safety interlock operation Brake operation Engine oil & fuel filter Cooling system fluid level Drain water/fuel separator Air filter/precleaner condition Radiator& screen for debris Unusua lengine noises Unusual operating noises 10. Transmission oil level 11. Transmission filter indicator 12.
  • Page 32 Maintenance Figure 34 Figure 37 Pre Cleaner Bowl Engine Oil Filter Figure 38 Figure 35 Fuel Filter/Water Separator Drain plug Dust Cup & Baffle 3. Air Cleaner Body Filter Element Figure 36 Engine Oil Drain Plug Figure 39 Fuel pump 2.
  • Page 33 Maintenance Figure 40 Figure 43 Fuel Injectors (3) Alternator Belt Figure 41 Figure 44 Pull up screen and slide it out of the mounting tracts. Cooling Fan Belt 2. Tensioner Lever Clean it thoroughly with water or compressed air. Figure 45 Figure 42 Injection Pump Lever Arm Oil Cooler...

  • Page 34: Before Operating

    GREEN zone. engage the parking brake. When the indicator is in the RED zone, the filter ele- ment should be changed. Use the Toro replacement Jack up the left side of the machine until the filter (Part No. 75-1310).
  • Page 35 Maintenance After the desired lift rate is attained, tighten the WARNING setscrew to lock adjustment. The engine must be running for the final adjust- Outside Front Cutting Units ment of the traction cam. To guard against possi- ble personal injury, keep hands, feet, face and other Locate the valve on the left front lift cylinder parts of the body away from the muffler, other hot (under the foot rest).
  • Page 36 Maintenance may be required to return the transmissions to neu- tral. Periodically check the machine. To Check Traction Linkage On a large, flat open area, drive the machine at full throttle and full traction speed. Remove your foot from the traction pedal and measure the distance required for the machine to come to a stop.
  • Page 37 Maintenance REAR WHEEL TOE-IN After every 800 operating hours or annually, check the rear wheel toe-in. Measure center-to-center distance (at axle height) at the front and rear of the steering tires. The front measurement must be 3 mm less than the rear measurement.
  • Page 38 Maintenance FUSES Make initial reel-to-bedknife adjustments appro- priate for backlapping on all cutting units that are to be backlapped. Start the engine and run at idle speed. IMPORTANT USE CORRECT FUSES. WRONG FUSES CAN CAUSE DANGER DAMAGE TO CONTROLLER AND VOID WARRANTY. To avoid personal injury, never place hands or feet in the reel area while the engine is run- ning.
  • Page 39 Maintenance 11. Repeat this procedure for all cutting units to be with Grafo 112X skin-over grease (Toro Part backlapped. No. 50547) or petroleum jelly to prevent cor- rosion. 12. When backlap operation has been completed, d. Slowly recharge the battery every 60 days...

This manual is also suitable for:

03531Reelmaster 5300-d

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