Toro Reelmaster 3555 Operator's Manual
Traction unit
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- Operator's manual (60 pages)
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Summary of Contents for Toro Reelmaster 3555
- Page 1 Form No. 3412-511 Rev C Reelmaster ® 3555 and 3575 Traction Unit Model No. 03820—Serial No. 400000000 and Up Model No. 03821—Serial No. 400000000 and Up *3412-511* C Register at www.Toro.com. Original Instructions (EN)
- Page 2 Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product.
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Page 3: Table Of Contents
Contents Fuel System Maintenance ........41 Servicing the Fuel Tank........41 Inspecting the Fuel Lines and Safety ............... 4 Connections..........41 General Safety ........... 4 Draining the Water Separator ......41 Engine-Emission Certification......4 Changing the Fuel Filter Canister...... 42 Safety and Instructional Decals ...... -
Page 4: Safety
Safety This machine has been designed in accordance with EN ISO 5395:2013 (when appropriate decals are applied) and ANSI B71.4-2012. Important: For CE required regulatory data, refer to the Declaration of Conformity supplied with the machine. General Safety This product is capable of amputating hands and feet and of throwing objects. -
Page 5: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal93-6688 decal117-2718 93–6688 117-2718 1. Warning—read the 2. Cutting hazard of hand or Operator’s Manual before foot—shut off the engine performing maintenance. - Page 6 decal99-3444 99–3444 1. Transport speed 2. Mow speed decal133-4900c 133-4900 1. Read the Operator's Manual.
- Page 7 decal120-1683 120-1683 1. Warning—read the Operator's Manual; do not operate the 4. Warning—do not park the machine on slopes; engage the parking brake, lower the cutting units, shut off the engine, and machine unless you have received training. remove the ignition key before leaving the machine. 2.
- Page 8 decal120-1686 120-1686 (Affix over Part No. 120-1683 for CE) Note: This machine complies with the industry standard stability test in the static lateral and longitudinal tests with the maximum recommended slope indicated on the decal. Review the instructions for operating the machine on slopes in the Operator’s Manual as well as the conditions in which you would operate the machine to determine whether you can operate the machine in the conditions on that day and at that site.
- Page 9 decal121-7884 121-7884 1. 8-blade reel adjustment 3. Read the Operator’s Manual for information on adjusting the reel. 2. 11-blade reel adjustment decal133-4901 133-4901 1. 8-blade reel adjustment 3. Read the Operator’s Manual for information on adjusting the reel. 2. 11-blade reel adjustment...
- Page 10 decal120-2105 120-2105 1. Lower the cutting units 5. Read the Operator’s Manual for 9. Engine—start information on starting the engine—1) Sit in the operator’s position; 2) Turn the key to the engine—preheat position; 3) Wait until the electrical preheat light turns off; 4) Turn the key to the engine—start position;...
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Page 11: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Hose guide (right) Install the cutting units. Hose guide (left) – No parts required Adjust the turf compensation spring. Warning decal (120-1686) Install the CE decal, if required. -
Page 12: Installing The Cutting Units
compensation spring is mounted to the same side of the cutting unit as the reel drive motor. Position the turf compensation as follows: Remove the 2 carriage bolts and nuts Installing the Cutting Units securing the rod bracket to the cutting unit tabs (Figure Parts needed for this procedure:... - Page 13 g031275 Figure 6 1. Cutting unit 1 5. Cutting unit 5 2. Cutting unit 2 6. Reel motor 3. Cutting unit 3 7. Weight 4. Cutting unit 4 g015160 Figure 7 1. Hose guide (left side 3. Nuts shown) 2. Rod bracket g019602 Figure 8 1.
- Page 14 Note: For the front cutting units, slide a cutting unit Use the slot if a steering cutting unit is under the lift arm while inserting the carrier frame desired or use the hole if the cutting unit is to be shaft up into the lift-arm pivot yoke (Figure 10).
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Page 15: Adjusting The Turf Compensation Spring
Adjusting the Turf Installing the CE Decal Compensation Spring Parts needed for this procedure: Warning decal (120-1686) No Parts Required Procedure Procedure The turf compensation spring (Figure 14) transfers If this machine will be used for CE, affix the warning weight from the front to the rear roller. -
Page 16: Using The Cutting-Unit Kickstand
g012630 Figure 17 1. Hood latch g012628 Figure 15 1. Hood-latch bracket 2. Rivets Screw the bolt into the other arm of the hood-lock bracket to lock the latch in position (Figure 18). While aligning the mounting holes, position the Note: Tighten the bolt securely but do not CE lock bracket and the hood-latch bracket onto... -
Page 17: Product Overview
Product Overview Controls g020079 Figure 21 1. Forward traction pedal 3. Mow/transport slide g020158 2. Reverse traction pedal 4. Tilt-steering lever Figure 19 1. Cutting-unit kickstand Traction Pedals Secure the kickstand to the chain bracket with the snapper pin (Figure 20). - Page 18 Tilt-Steering Lever Hour Meter Pull the tilt-steering lever (Figure 21) back to tilt the The hour meter (Figure 23) indicates the total hours of steering wheel to the desired position. Then push the machine operation. The hour meter starts to function lever forward to secure the position.
- Page 19 Fuel Gauge The fuel gauge (Figure 24) registers the amount of fuel in the tank. g019982 Figure 24 1. Fuel gauge g020248 Figure 26 Power Point 1. Backlap lever 2. Reel speed control knob The power point, located on the outside of the control panel, is a 12-volt power supply for electronic devices (Figure 25).
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Page 20: Specifications
796 kg (1755 lb) Attachments/Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories. -
Page 21: Performing Daily Maintenance
Performing Daily Remove the fuel-tank cap. Fill the tank to the bottom of the filler neck. Do Maintenance not overfill the tank. Service Interval: Before each use or daily Install the cap. Before starting the machine each day, perform the To prevent a fire hazard, wipe up any fuel that Each Use/Daily procedures listed in Maintenance... -
Page 22: Checking The Cooling System
Checking the Cooling Note: Toro Premium Engine oil is available from your distributor in either 15W-40 or 10W-30 viscosity. Refer System to the parts catalog for part numbers. Note: The best time to check the engine oil is when Service Interval: Before each use or daily... -
Page 23: Checking The Hydraulic System
Park the machine on a level surface, lower the cutting units, engage the parking brake, shut off Alternative fluids: If the Toro fluid is not available, the engine, and remove the key from the ignition other conventional, petroleum-based fluids may be switch. -
Page 24: Checking The Reel-To-Bedknife Contact
DANGER Low tire pressure decreases machine side hill stability. This could cause a rollover, which may result in personal injury or death. Do not underinflate the tires. Torquing the Wheel Nuts Service Interval: After the first hour After the first 10 hours Every 200 hours g008886 Figure 32... -
Page 25: During Operation
• Raise the armrest and turn the knob in either direction Before you start the engine, ensure that all drives to provide the best comfort (Figure 33). are in neutral, the parking brake is engaged, and you are in the operating position. •... -
Page 26: Starting And Shutting Off The Engine
Slope Safety • The engine has ceased running due to lack of fuel. • • Maintenance has been performed upon the fuel Slopes are a major factor related to loss of control system components. and rollover accidents, which can result in severe injury or death. -
Page 27: Setting The Reel Speed
Setting the Reel Speed Choose the desired ground speed best suited for conditions. To achieve a consistent, high quality of cut and a Use the graph on the reel speed chart decals uniform after-cut appearance, it is important that you (Figure 34 Figure 35), to determine the... -
Page 28: Adjusting The Lift-Arm Counterbalance
decal133-4901 Figure 35 Model 03821 1. 8-blade reel adjustment 3. Read the Operator’s Manual for information on adjusting the reel. 2. 11-blade reel adjustment Adjusting the Lift-Arm To set the reel speed, rotate the knob (Figure 36) until the indicator arrow is in line with the Counterbalance number designating the desired setting. -
Page 29: Bleeding The Fuel System
While relieving the spring tension, remove the DANGER bolt and locknut securing the spring actuator to Under certain conditions, diesel fuel and the bracket (Figure 37). fuel vapors are highly flammable and explosive. A fire or explosion from fuel can burn you and others and damage property. -
Page 30: Understanding The Diagnostic Light
the engine does not start, air may be trapped between Check the electrical connections, input fuses, and the injection pump and injectors; refer to Bleeding Air diagnostic light bulb to determine the malfunction. from the Injectors (page 42). Ensure that the loop-back connector is secured to the wire harness connector. -
Page 31: Understanding The Diagnostic Ace Display
Understanding the Diagnostic ACE Display The machine is equipped with an electronic controller which controls most machine functions. The controller determines what function is required for various input switches (i.e. seat switch, key switch, etc.) and turns on the outputs to actuate solenoids or relays for the requested machine function. -
Page 32: Operating Tips
ECM problem. If this occurs, contact your Note: The Diagnostic ACE also has the ability Toro Distributor for assistance to detect which output solenoids or relays are turned on. This is a quick way to determine if a Important: The Diagnostic ACE display machine malfunction is electrical or hydraulic. -
Page 33: After Operation
Tie the machine down securely. After Operation Towing the Machine In case of an emergency, you can tow the machine for a short distance; however, Toro does not recommend After Operation Safety this as a standard procedure. Important: Do not tow the machine faster than 3... - Page 34 Before starting the engine, close the bypass valve by rotating it 90° (1/4 turn). Important: Do not start the engine when the valve is open.
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Page 35: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Torque the wheel nuts. After the first hour • Torque the wheel nuts. • Check the condition and tension of all belts. After the first 10 hours •... -
Page 36: Daily Maintenance Checklist
Immediately after every washing, regardless of the interval listed. Important: Refer to your engine operator's manual for additional maintenance procedures. Note: To obtain an electrical schematic or a hydraulic schematic for your machine, visit www.Toro.com. Notation for Areas of Concern Inspection performed by: Item... -
Page 37: Service Interval Chart
Service Interval Chart decal133-4900 Figure 44 Pre-Maintenance Removing the Hood Procedures Unlatch and raise the hood. Remove the hairpin cotter securing the hood pivot to the mounting brackets (Figure 45). Pre-Maintenance Safety • Before adjusting, cleaning, repairing, or leaving the machine, do the following: –... -
Page 38: Removing The Battery Cover
Removing the Battery Lubrication Cover Greasing the Bearings and Loosen the knobs and remove the battery cover (Figure 46). Bushings Note: Refer to Servicing the Battery (page 43) Service Interval: Every 50 hours (daily when more information. conditions are dusty and dirty). The machine has grease fittings that must be lubricated regularly with No. - Page 39 • Neutral adjust mechanism (Figure g008901 Figure 51 g034347 Figure 48 • Mow/transport slide (Figure • Rear lift-arm pivots and lift cylinders (4 each); refer Figure g008902 Figure 52 • Belt tension pivot (Figure g200803 Figure 49 • Cutting unit pivots (2 each); refer to Figure g008903 Figure 53...
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Page 40: Engine Maintenance
Engine Maintenance Engine Safety • Shut off the engine before checking the oil or adding oil to the crankcase. • Do not change the governor speed or overspeed the engine. Servicing the Air Cleaner Service Interval: Every 200 hours (more frequently in extremely dusty or dirty conditions). -
Page 41: Fuel System Maintenance
Fuel System Maintenance Servicing the Fuel Tank Service Interval: Every 2 years—Drain and clean the fuel tank. g020086 Figure 55 Park the machine on a level surface, lower the cutting units, engage the parking brake, shut off the engine, 1. Engine-oil drain plugs and remove the key. -
Page 42: Changing The Fuel Filter Canister
g008913 Figure 58 1. Fuel injectors g009880 Figure 57 1. Water separator/filter 3. Drain valve Move the throttle to the F position. canister Turn the key in the key switch to the S 2. Vent plug TART position and watch the fuel flow around the connector. -
Page 43: Electrical System Maintenance
Electrical System DANGER Battery electrolyte contains sulfuric acid Maintenance which is fatal if consumed and causes severe burns. Electrical System Safety • Do not drink electrolyte and avoid contact with skin, eyes, or clothing. Wear eye • Disconnect the battery before repairing the protection to shield your eyes and rubber machine. -
Page 44: Drive System Maintenance
Drive System WARNING The engine must be running so that Maintenance you can make a final adjustment of the traction adjustment cam. Contact with hot or moving parts can result in Adjusting the Traction personal injury. Drive for Neutral Keep your hands, feet, face, and other body parts away from the muffler, other If the machine moves when the traction pedal is in the hot parts of the engine, and rotating... -
Page 45: Cooling System Maintenance
Brake Maintenance Cooling System Maintenance Adjusting the Parking Cooling System Safety Brake • Swallowing engine coolant can cause Service Interval: Every 200 hours—Check the poisoning; keep out of reach from children and adjustment of the parking brake. pets. Park the machine on a level surface, lower the •... -
Page 46: Belt Maintenance
Belt Maintenance the engine, and remove the key from the ignition switch. Insert a nut driver or small piece of tubing onto Servicing the Engine Belts the end of the belt tensioning spring. Service Interval: After the first 10 hours—Check the WARNING condition and tension of all belts. -
Page 47: Controls System Maintenance
Filter Service Interval: After the first 10 hours Every 200 hours/Yearly (whichever comes first) g020336 Figure 64 Use a genuine Toro replacement filter, Part No. 1. Injection pump lever arm 86-3010. Important: Use of any other filter may void the Hold the injection pump lever arm against the warranty on some components. -
Page 48: Changing The Hydraulic Fluid
Fluid Service Interval: Every 400 hours If the fluid becomes contaminated, contact your local Toro distributor because the system must be flushed. Contaminated fluid looks milky or black when compared to clean oil. Park the machine on a level surface, lower the... -
Page 49: Checking The Hydraulic Lines And Hoses
Checking the Hydraulic Cutting Unit System Lines and Hoses Maintenance Service Interval: Before each use or daily Cutting Unit Safety Park the machine on a level surface, lower the cutting units, engage the parking brake, shut off the engine, A worn or damaged cutting unit can break, and a and remove the key from the ignition switch. -
Page 50: Backlapping The Cutting Units
Backlapping the Cutting Units WARNING Contact with the cutting units or other moving parts can result in personal injury. • Keep your fingers, hands, and clothing away from the cutting units and other moving parts. • Never attempt to turn the cutting units by hand or foot while the engine is running. -
Page 51: Storage
1.265 to 1.299. Clean the battery, terminals, and posts with a wire brush and baking-soda solution. Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. - Page 52 Preparing the Engine Either store the battery on the shelf or on the machine in a cool area. Leave the Drain the engine oil from the oil pan and replace cables disconnected if the battery is stored the drain plug. on the machine.
- Page 53 Notes:...
- Page 54 Notes:...
- Page 55 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 56 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.