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Manuals
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Suzuki Manuals
Motorcycle
1999 SV650
Service manual
Suzuki 1999 SV650 Service Manual
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Table Of Contents
399
page
of
399
Go
/
399
Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Foreword
Group Index
How to Use this Manual
To Locate What You Are Looking for
Component Parts and Work to be Done
Symbol
General Information
Contents
Warning/Caution/Note
General Precautions
Suzuki SV650X ('99-Model) View
Right Side
Left Side
Serial Number Location
Fuel, Oil and Engine Coolant Recommendation
Engine Oil
Brake Fluid
Front Fork Oil
Anti-Freeze/Engine Coolant
Liquid Amount of Water/Engine Coolant
Break-In Procedures
Cylinder Identification
Information Labels
Specifications
Dimensions and Dry Mass
Electrical
Capacities
Country and Area Codes
Periodic Maintenance
Periodic Maintenance Schedule
Periodic Maintenance Chart
Lubrication Points
Maintenance and Tune-Up Procedures
Air Cleaner
Front Spark Plug Removal
Rear Spark Plug Removal
Heat Range
Carbon Deposits
Spark Plug Gap
Spark Plug Installation
Tappet Clearance
Tappet Clearance Adjustment
Intake Side
Tappet Shim Selection Table (Intake)
How to Use this Chart
Exhaust Side
Tappet Shim Selection Table (Exhaust)
Engine Oil and Oil Filter
Engine Oil Replacement
Oil Filter Replacement
Necessary Amount of Engine Oil
Fuel Hose
Engine Idle Speed
Throttle Cable Play
Clutch Cable Play
Engine Coolant Level Check
Engine Coolant Change
Air Bleeding the Cooling Circuit
Radiator Hoses
Drive Chain
Checking
Adjusting
Cleaning and Lubricating
Brake Fluid Level Check
Brake Pads
Brake Pedal Height
Brake Light Switch
Air Bleeding from Brake Fluid Circuit
Tire Tread Condition
Tire Pressure
Steering
Front Fork
Rear Suspension
Exhaust Pipe Bolt and Nut
Chassis Bolts and Nuts
Compression Pressure Check
Compression Pressure Specification
Compression Test Procedure
Oil Pressure Check
Oil Pressure Specification
Low Oil Pressure
High Oil Pressure
Engine
Engine Components Removable with the Engine in Place
Engine Left Side
Engine Right Side
Engine Center
Engine Removal
Engine Installation
Exhaust Gas Sealer: Permatex 1372
Engine Disassembly
Cylinder Head Cover
Front Camshafts
Rear Camshafts
Front Cylinder Head
Rear Cylinder Head
Front Cylinder
Rear Cylinder
Piston
Starter Motor
Oil Filter
Generator Cover
Clutch Cover
Clutch
Gearshift System
Oil Pipe
Primary Drive Gear
Rear Cam Chain
Generator Rotor
Front Cam Chain
Oil Pump
Neutral Indicator Light Switch
Crankcase
Crankshaft
Transmission
Engine Components Inspection and Service
Camshaft Identification
Cam Wear
Camshaft Journal Wear
Camshaft Runout
Cam Chain Tension Adjuster
Cam Chain Tensioner
Cam Chain Guide
Cylinder Head and Valve
Valve and Valve Spring Disassembly
Cylinder Head Distortion
Valve Stem Runout
Valve Head Radial Runout
Valve Face Wear
Valve Stem Deflection
Valve Stem Wear
Valve Guide Servicing
Valve Seat Width Inspection
Valve Seat Servicing
Initial Seat Cut
Top Narrowing Cut
Bottom Narrowing Cut
Final Seat Cut
Valve Stem End Condition
Valve Spring
Valve and Valve Spring Reassembly
Intake Pipe
Exhaust Pipe
Water Union
Cylinder Distortion
Cylinder Bore
Piston and Piston Ring
Piston Diameter
Piston-To-Cylinder Clearance
Piston Ring-To-Groove Clearance
Piston Ring Free End Gap and Piston Ring End Gap
Oversize Piston Ring
Oversize Oil Ring
Piston Ring Reassembly
Piston Pins and Pin Bore
Conrod and Crankshaft
Conrod Small End I.D.
Conrod Big End Side Clearance
Conrod Removal and Bearing Inspection
Conrod-Crank Pin Bearing Selection
Bearing Selection Table
Conrod I.D.
Crank Pin O.D.
Bearing Thickness
Conrod and Bearing Reassembly
Crankshaft Journal Bearing
Inspection
Selection
Crank Shaft Journal I.D.
Replacement
Removal
Installation
Crankshaft Thrust Bearing
Bearing and Oil Seal
Bearing Remover Attachment
Bearing Installer Attachment
Oil Pressure Switch
Oil Pressure Regulator
Oil Strainer Cleaning
Oil Plate
Oil Jet
Gearshift Arm Stopper
Clutch Drive Plates
Clutch Driven Plates
Clutch Spring
Clutch Bearing Inspection
Primary Driven Gear Assembly
Gearshift Shaft/Gearshift Arm
Countershaft Disassembly
Driveshaft Disassembly
Gearshift Fork to Groove Clearance
Gearshift Fork Groove Width
Gearshift Fork Thickness
Starter Clutch
Generator and Signal Generator
Oil Pump Inspection
Engine Reassembly
Gearshift
Engine Sprocket Spacer
Cam Chain Drive Sprocket
Cylinder
Cam Timing
Front Camshaft
Rear Camshaft
Camchain Tension Adjuster
Fuel and Lubrication System
Fuel System
Fuel Pump Operation
Intake Process
Discharge Process
Control of Fuel Pressure
Fuel Tank Lift-Up
Fuel Tank
Remounting
Vacuum Fuel Valve
Inspection and Cleaning
Fuel Level Indicator Light Switch
Fuel Pump
Carburetor Construction
I.D. No. Location
Diaphragm and Pistor Operation
Slow System
Transient Enrichment System
Main System
Starter (Enricher) System
Float System
Carburetor
Disassembly
Carburetor Cleaning
Carburetor Inspection
Needle Valve Inspection
Fuel Filter Inspection
Float Height Adjustment
Throttle Position Sensor Inspection
Carburetor Heater Inspection (Only for E-02 Model)
Carburetor Heater-Switch Inspection (Only for E-02 Model)
Reassembly and Remounting
(Only for E-02 Model)
Carburetor Heater (Only for E-02 Model)
Coasting Valve
Funnel
Pilot Screw
Carburetor Top Cap
Throttle Position Sensor Positioning
Carburetor Clamps
Carburetor Synchronization
Calibrating each Gauge
Fuel Level Adjustment
Oil Strainer
Engine Lubrication System Chart
Engine Lubrication System
Front Cylinder View
Rear Cylinder View
Cooling System
Engine Coolant
Cooling Circuit Inspection
Radiator and Water Hoses
Radiator Removal
Radiator Cap Inspection
Radiator Inspection and Cleaning
Water Hose Inspection
Radiator Remounting
Cooling Fan
Cooling Fan Thermo-Switch
Engine Coolant Temperature Switch
Thermostat
Water Pump
Bearing
Mechanical Seal
Oil Seal
Seal Washer
Reassembly and Installation
Chassis
Exterior Parts Construction
Rear Seat
Frame Side Cover
Front Seat
Front Fender
Seat Tail Cover
Front Wheel Construction
Speed Sensor
Wheel Bearing
Front Wheel
Front Axle
Brake Disc
Front Fork Construction
Inner and Outer Tubes
Fork Spring
Steering Construction
Handlebars
Steering Removal
Steering Inspection and Disassembly
Steering Installation
Steering Tension Adjustment
Rear Wheel Construction
Wheel Damper
Rear Wheel
Rear Axle
Sprocket
Rear Suspension Construction
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