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Suzuki Manuals
Motorcycle
1996 GSX-R750
Service manual
Suzuki 1996 GSX-R750 Service Manual
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Service manual
(557 pages)
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Table Of Contents
558
page
of
558
Go
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558
Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Group Index
Symbol
General Information
Warning/Caution/Note
General Precautions
Serial Number Location
Fuel
Engine Oil
Brake Fluid
Engine Coolant
Anti-Freeze/Engine Coolant
Break-In Procedures
Cylinder Identification
Information Labels
Specifications
Country of Area
Periodic Maintenance
Periodic Maintenance Schedule
Periodic Maintenance Chart
Lubrication Points
Maintenance and Tune-Up Procedures
Air Cleaner
Spark Plug
Carbon Deposit
Spark Plug Gap
Electrodes Condition
Tappet Clearance
Tappet Clearance Adjustment
Tappet Shim Selection Table
Fuel Hose
Engine Oil and Oil Filter
Engine Oil Replacement
Engine Idle Speed
Oil Filter Replacement
Necessary Amount of Engine Oil
Clutch
Cooling System
Engine Coolant Level Check
Engine Coolant Change
Drive Chain
Radiator Hoses
Drive Chain Checking
Drive Chain Adjusting
Drive Chain Cleaning and Lubricating
Brake
Brake Fluid Level Check
Brake Pads
Brake Pedal Height
Brake Light Switch
Air Bleeding the Brake Fluid Circuit
Steering
Tire Tread Condition
Tire Pressure
Tire Type
Front Fork
Rear Suspension
Exhaust Pipe Bolts
Chassis Bolts and Nuts
Compression Pressure Check
Compression Test Procedure
Compression Pressure Specification
Low Compression Pressure
Oil Pressure Check
Oil Pressure Test Procedure
Low Oil Pressure
High Oil Pressure
Engine
Engine Components Removable with Engine in Place
Engine Left Side
Engine Right Side
Engine Center
Engine Removal
Engine Installation
Front Upper
Rear Upper
Rear Lower
Camshaft/Cylinder Head
Camshaft Removal
Cylinder Head Removal
Camshaft
Cam Wear
Camshaft Journal Wear
Camshaft Runout
Cam Sprocket/Bearing
Cam Chain Tension Adjuster
Cam Chain Guide
Cam Chain Tensioner
Cylinder Head
Cylinder Head Distortion
Valve Stem Runout
Valve Head Radial Runout
Valve Face Wear
Valve Stem Deflection
Valve Stem Wear
Valve Guide Servicing
Valve Seat Width
Valve Seat Servicing
Valve Spring
Cylinder Head Reassembly
Cylinder Head Installation
Camshaft Installation
Cylinder/Piston
Cylinder/Piston Removal
Cylinder/Piston Inspection
Cylinder Block Distortion
Cylinder Bore
Piston Diameter
Piston-Cylinder Clearance
Piston Ring - Groove Clearance
Piston Ring Free End Gap and Piston Ring End Gap
Piston/Cylinder Installation
Piston Pin and Pin Bore
Clutch Removal
Clutch Inspection
Clutch Diaphragm Spring
Clutch Drive and Driven Plates
Clutch Installation
Clutch Bearing
Clutch Release
Engine Lubrication System
Oil Pump Removal and Disassembly
Oil Pump Inspection
Oil Pump Reassembly and Installation
Oil Filter Removal
Oil Filter Installation
Oil Cooler Removal
Oil Cooler Installation
Oil Pan/Oil Sump Filter/Oil Pressure Regulator Removal
Oil Pressure Regulator Inspection and Cleaning
Oil Pressure Regulator/Oil Sump Filter/Oil Pan Installation
Oil Pressure Switch Removal
Oil Pressure Switch Inspection
Oil Pressure Switch Installation
Starter System/Signal Generator
Starter Clutch/Signal Generator Removal
Starter Clutch/Signal Generator Inspection
Starter Clutch/Signal Generator Installation
Starter Motor Removal
Starter Motor Installation
Generator
Generator Removal
Generator Installation
Gearshift Linkage
Gearshift Linkage Removal
Gearshift Linkage Inspection
Gearshift Linkage Installation
Crankcase/Transmission/Crankshaft/Conrod
Lower Crankcase/Transmission Removal
Transmission Inspection and Service
Gearshift Fork-Groove Clearance
Lower Crankcase/Transmission Installation
Location of Gasket Washer
Upper and Middle Crankcases/Crankshaft/Conrod Removal
Conrod/Crankshaft Inspection
Crankcase-Crankshaft Bearing Selection
Crankshaft Thrust Clearance
Piston Cooling Oil Nozzle Service
Thrust Bearing Selection Table
Crankshaft Runout
Upper and Middle Crankcases/Crankshaft/Conrod Installation
Fuel and Lubrication System
Fuel System
Fuel Tank Lift-Up
Fuel Tank Removal
Vacuum Fuel Valve
Vacuum Fuel Valve Removal
Vacuum Fuel Valve Inspection
Fuel Pump Inspection
Fuel Pump and Fuel Filter Removal
Fuel Filter Inspection and Cleaning
Fuel Pump Relay Inspection
Carburetor Construction
Carburetor Specifications
Diaphragm and Piston Operation
Piston Valve Lift Control System
Slow System
Main System
Starter System
Float System
Carburetor Cleaning
Carburetor Inspection
Needle Valve Inspection
Fuel Level Inspection
Float Height Adjustment
Solenoid Valve Inspection
Solenoid Valve Voltage Inspection
V.T.V. Inspection
Throttle Position Sensor Inspection
Throttle Valve
Starter Plunger
Pilot Air Jet
Funnel
Pilot Screw
Float Chamber
Piston Valve and Carburetor Top Cap
Carburettor Engaging
Throttle Position Sensor Positioning
Carburetor Clamps
Carburetor Synchronization
Calibrating each Gauge
Lubrication System
Oil Sump Filter
Engine Lubrication System Chart
Engine Oil Cooling System
Cooling System Description
Cooling System Construction
Radiator Inspection
Cooling Fan Inspection
Cooling Fan Thermo-Switch
Cooling Fan Mounting Bolt and Nut
Radiator Mounting Bolt
Engine Coolant Temperature Gauge
Thermostat Removal
Thermostat Inspection
Thermostat Installation
Water Pump Removal and Installation
Water Pump Bearing
Mechanical Seal
Chassis
Exterior Parts Constructino
Fairing
Front Seat
Rear Seat and Seat Tail Cover
Frame Cover
Front Wheel Construction
Axle Shaft
Wheel
Brake Disc
Wheel Bearings
Spacer Nut
Brake Caliper
Front Axle
Front Fork Construction
Inner and Outer Tubes
Fork Spring
Damper Rod
Tube Metals and Seals
Compression Damping Force Adjuster
Damper Rod Bolt
Fork Oil
Front Fork Cap Bolt
Front Wheel
Suspension Setting
Spring Pre-Load Adjustment
Damping Force Adjustment
Standard Front Suspension Setting
Steering Construction
Steering Removal and Disassembly
Steering Inspection and Disassembly
Steering Reassembly and Remounting
Front Fork and Steering Stem Upper Bracket
Steering Tension Adjustment
Rear Wheel Construction
Rear Wheel Specifications
Rear Wheel Removal
Rear Wheel Inspection and Disassembly
Cushion
Sprocket
Rear Wheel Reassembly and Remounting
Wheel Bearing
Sprocket Mounting Drum Bearing and Oil Seal
Rear Sprocket
Rear Axle Shaft
Rear Suspension Construction
Rear Suspension Specifications
Spacer
Swingarm Bearing
Cushion Lever Bearing
Swingarm Pivot Shaft
Chain Buffer
Shock Absorber
Swingarm Pivot Boss and Height Adjuster
Swingarm Pivot Thrust Clearance Adjustment
Shock Absorber and Cushion Lever Mounting Nut
Brake Pad Replacement
Brake Fluid Replacement
Caliper Removal and Disassembly
Caliper Inspection
Caliper Reassembly and Remounting
Piston Seal
Caliper Bolts
Disc Servicing
Master Cylinder Removal and Disassembly
Disc Inspection
Master Cylinder Inspection
Master Cylinder Reassembly and Remounting
Rear Brake Construction
Rear Brake Specifications
Tire and Wheel
Tire Removal
Wheel Inspection
Tire Inspection
Valve Inspection
Valve Installation
Tire Installation
Electrical System
Cautions in Servicing
Connector
Coupler
Clamp
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Table of
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Table of Contents
Troubleshooting
Electrical System Troubleshooting
273
Troubleshooting
307
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This manual is also suitable for:
1997 gsx-r750
1998 gsx-r750
1999 gsx-r750
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