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Suzuki Manuals
Motorcycle
1994 RF600R
Service manual
Suzuki 1994 RF600R Service Manual
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Group Index
General Information
Serial Number Location
Fuel, Oil and Engine Coolant Recommendations
Fuel
Engine Oil
Brake Fluid
Front Fork Oil
Liquid Amount of Water/Engine Coolant
Break-In Procedures
Cylinder Identification
Special Materials
Precautions and General Instructions
Replacement Parts
Information Labels
Specifications
Dimensions and Dry Mass
Country or Area
Periodic Maintenance and Tune-Up Procedures
Periodic Maintenance Schedule
Periodic Maintenance Chart
Lubrication Points
Maintenance and Tune-Up Procedures
Exhaust Pipe Bolts
Air Cleaner
Tappet Clearance
Tappet Clearance Adjustment
Tappet Shim Selection Table
Spark Plug
Carbon Deposit
Spark Plug Gap
Electrode's Condition
Engine Oil and Oil Filter
Necessary Amount of Engine Oil
Fuel Line
Fuel Filter
Carburetor
Throttle Cable Play
Clutch
Drive Chain
Checking
Adjusting
Cleaning and Lubricating
Cooling System
Engine Coolant Level
Engine Coolant Change
Brake
Brake Fluid Level
Brake Pads
Brake Pedal Height
Brake Light Switch
Air Bleeding the Brake Fluid Circuit
Tire
Tire Tread Condition
Steering
Front Fork
Rear Suspension
Chassis Bolts and Nuts
Compression Pressure Check
Compression Test Procedure
Compression Pressure Specification
Oil Pressure Check
Oil Pressure Test Procedure
Low Oil Pressure
High Oil Pressure
Engine
Engine Components Removable with Engine in Place
Engine Center
Engine Left Side
Engine Right Side
Engine Removal
Engine Reinstallation
Engine Disassembly
Engine Components Inspection and Service
Cylinder Head Service
Cylinder Head Distortion
Valve Stem Runout
Valve Head Radial Runout
Valve Face Wear
Valve Stem Wear
Valve Guide Servicing
Valve Seat Width
Valve Seat Servicing
Valve Spring
Reassembly
Camshaft
Cam Wear
Camshaft Journal Wear
Camshaft Runout
Cam Sprocket
Cam Chain Tensioner
Cam Chain Guide
Cylinder Block Distortion
Cylinder Bore
Piston Diameter
Piston-Cylinder Clearance
Piston Ring-Groove Clearance
Piston Ring Free End Gap and Piston Ring End Gap
Oversize Piston Ring
Oversize Oil Ring
Oversize Side Rail
Piston Pin and Pin Bore
Conrod Big End Side Clearance
Conrod-Crank Pin Bearing Selection
Bearing Assembly
Crankcase-Crankshaft Bearing Selection
Bearing Selection Table
Crankcase I.D. Specification
Crankshaft Journal O.D. Specification
Crankshaft Thrust Clearance
Bearing Thickness Specification
Crankshaft Runout
Thrust Bearing Selection Table
Clutch Drive and Driven Plates
Clutch Spring Free Length
Clutch Release Bearing
Clutch Release Pinion and Rack
Transmission Disassembly
Gearshift Fork-Groove Clearance
Starter Clutch Disassembly and Inspection
Starter Clutch Reassembly
Engine Reassembly
Fuel and Lubrication System
Fuel System
Fuel Pump Distortion
Starting Engine
After Start
Fuel Pump Removal
Fuel Pump Inspection
Fuel Cock Mechanism
Fuel Cock Removal
Fuel Tank Removal
Fuel Filter Removal
Fuel Filter Inspection and Cleaning
Carburetor Construction
Carburettor Specifications
I.D. No. Location
Diaphragm and Piston Operation
Power Position of Piston Valve
Upper Position of Piston Valve
Slow System
Main System
Starter System
Float System
Inspection and Adjustment
Needle Valve Inspection
Float Height Adjustment
Reassembly and Remounting
Balance of Carburetors
Calibrating each Gauge
Lubrication System
Oil Sump Filter
Engine Lubrication System Chart
Engine Oil Cooling System
Cooling System Description
Cooling System Construction
Cooling Solution
Cooling System Removal and Disassembly
Water Hoses and Thermostat Case
Radiator
Cooling Fan
Engine Coolant Temperature Gauge and Cooling Fan Thermo-Switch
Thermostat
Water Pump
Radiator Inspection
Radiator Removal
Radiator Installation
Engine Coolant Temperature Gauge
Engine Coolant Temperature Gauge Inspection
Temperature Gauge Specifications
Engine Coolant Temperature Gauge Reassembly
Cooling Fan Removal
Cooling Fan Inspection
Cooling Fan Thermo-Switch
Cooling Fan Thermo-Switch Removal
Cooling Fan Thermo-Switch Inspection
Cooling Fan Thermo-Switch Reassembly
Cooling Fan Thermo-Switch Specification
Thermostat Removal
Thermostat Inspection
Thermostat Reassembly
Water Pump Removal and Disassembly
Water Pump Inspection
Water Pump Bearing
Water Pump Mechanical Seal
Electrical System
Charging System Description (Generator with IC Regulator)
Charging Output Check
Removal and Disassembly
Rotor Bearing
Stator Coil Continuity Check
Rotor Coil Continuity Check
Slip Ring
Carbon Brush
Rectifier
IC Regulator
Tester Knob Indication: DC25V
Electrical System Reassembly and Remounting
Reassembly Information
Ignition System (Digital Ignitor) Description
Ignition System (Digital Ignitor) Inspection
Electro Tester
Pocket Tester
Spark Plugs
Heat Range
Ignitor Unit (Checking with Digital Ignitor Checker)
Starter System Description
Starter System Removal and Disassembly
Starter System Inspection
Commutator
Starter System Reassembly
Armature Coil
Oil Seal
Starter Relay Inspection
Starter Relay Circuit Diagram
Side-Stand/Ignition Interlock System Description
Side-Stand/Ignition Interlock System Inspection
Neutral Switch
Side-Stand Switch
Side-Stand/Ignition Interlock Relay
Combination Meter Removal and Disassembly
Combination Meter Inspection
Engine Coolant Temperature Meter Inspection
Fuel Level Indicator Inspection
Lamps
Headlight
Tail/Brake Light
Turn Signal Light
Switches
Oil Pressure Switch
Starter Relay
Side-Stand Relay
Turn Signal Relay
Battery Specifications
Initial Charging
Battery Servicing
Battery Recharging Operation
Chassis
Cowling and Frame Cover
Cowling Removal
Cowling Assembly and Cowling Brace
Frame Cover Assembly
Cowling Remounting
Front Wheel Removal
Front Wheel Inspection and Disassembly
Speedometer Gearbox Dust Seal
Wheel Bearings
Axle Shaft
Front Wheel Reassembly and Remounting
Brake Disc
Speedometer Gearbox
Brake Caliper
Tire and Wheel
Tire Removal
Wheel Inspection
Tire Inspection
Valve Inspection
Tire Depth Gauge
Tire Mounting
Valve Installation
Tire Pressure
Front Brake
Brake Pad Replacement
Caliper Removal and Disassembly
Caliper Inspection
Caliper Reassembly and Remounting
Rubber Parts
Caliper Bolts
Disc Servicing
Disc Inspection
Master Cylinder Removal and Disassembly
Master Cylinder Inspection
Master Cylinder Reassembly and Remounting
Front Fork Removal and Disassembly
Fork Spring Inspection
Inner and Outer Tube Inspection
Damper Rod Ring Inspection
Tube Metals and Seals
Damper Rod Bolt
Fork Oil
Suspension Setting
Spring Pre-Load Adjustment
Front Suspension Setting (STD)
Steering Removal and Disassembly
Steering Inspection
Steering Disassembly
Steering Reassembly and Remounting
Outer Races
Bearing
Stem Nut
Steering Tension Adjustment
Ignition Switch
Rear Brake
Rear Wheel Removal and Disassembly
Rear Wheel Inspection and Disassembly
Wheel
Rear Wheel Reassembly and Remounting
Cushion
Sprocket
Mounting Drum Bearing
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Table of
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Table of Contents
Troubleshooting
Engine Troubleshooting
234
Radiator Troubleshooting
237
Electrical Troubleshooting
238
Battery Troubleshooting
239
Chassis Troubleshooting
240
Brakes Troubleshooting
241
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