Yamaha SIGMA-G5SII Manuals

Manuals and User Guides for Yamaha SIGMA-G5SII. We have 1 Yamaha SIGMA-G5SII manual available for free PDF download: Service Information

Yamaha SIGMA-G5SII Service Information (273 pages)

Brand: Yamaha | Category: Industrial Equipment | Size: 9.41 MB

Table of Contents
2
Installation
7
Machine Specifications
7
Connection of the Power and Earth Cable
11
Installation of the Machine Power Unit
11
Air Connection
14
Air Pipe Connection
14
Installation Procedure
15
Preparation for the Installation
15
Removal of the Fixtures (X-Axis Beam)
15
Removal of the Fixtures (Y-Axis)
15
Attachment of the Tower Light
16
Removal of the Cover and Cutter Guide Cover in the Power Breaker Section
16
Preparation of the Machine Installation Jigs
17
Machine Installation
19
Machine Installation (Leveling)
19
Preparation before Offset Adjustment
22
Running-In Operation before Adjustment (Standard: 1 Hour)
22
Preparation of Offset Adjustment Jigs and Tools
22
Offset in the Installation Operation (High-Speed Head)
23
Differences from SIGMA-G5S and Precautions (Installation Adjustment Related)
23
Preparation before the Post-Installation Adjustment Operation
24
Offset Teaching (Ship. Adj.) Window
25
Axis Origin Offset/Master Nozzle Level
27
Placement Level Offset (Head Up/Down Offset)
29
Chute Level (Perform the Teaching Selecting "Teach Start (Shipment)")
30
Stocker Master
32
Pick-Up Level Offset (Value "L" for the Feeder Offset A)
32
PEC Recognition Camera & Beam Offset
33
Component Recognition Camera Position
35
Head Rotation Center/Base Mark Position Teaching
37
Fly Recognition Camera Offset Teaching
41
Nozzle Inclination Offset Teaching
42
Table Offset Teaching
43
Machine Inside CPK Offset Teaching
46
Self-Calibration Placement Condition
47
Basic Operations for Maintenance
62
Home Return Operation
62
Home Return Operation Procedure
62
All Zero
62
Individual Zero
62
Unit Home Return
63
Selected Axis Home Return
63
Nozzle Change Procedure
64
Nozzle Change Procedure in the "Setup" Window
64
Nozzle Change Procedure in the "Unit Adj." Window
65
Conveyor Width Adjusting Procedure
66
PCB Transfer Procedure
67
Unit Adjustment
71
NOZ.CHNG" Window (in Debug Mode)
71
CONVEYOR" Window (in Debug Mode)
72
PCB Stpr" Tab Sheet in the "CONVEYOR" Window
72
Driver Mng." Tab Sheet in the "CONVEYOR" Window
73
X Axis Grease Up" Window
73
FDR BASE" Window
74
Manual Operation
74
Unit Adjustment
75
Linear Measure Detection Test
75
Cutter Operation
75
Device Check (Input/Output)
76
Manual Operation of each Section
76
Manual Axis Operation
76
Example: in the Case that the Nozzle Does Not Touch the Jig
77
System Data Editing Procedure
77
Change Procedure to Debug Mode
80
Main Additional Items in the "Debug Mode
82
Escape from Debug Mode
82
Mechanism
83
Nozzle Stocker Unit Change Procedure
83
Removal of the Nozzle Stocker Unit
83
Attachment of the Nozzle Stocker Unit
83
Description of Connecting Connector
84
Connection Example
85
Nozzle Stocker Configuration High - High - High - High
85
High - High - None - Multi
86
Multi - None - None - None
87
Multi - None - High - High
88
Multi - None - None - High
89
Multi - None - None - Multi
90
Various Settings
91
High-Speed Nozzle Stocker
91
Multi Functional Nozzle Shutter
92
Nozzle Up-Status Detection Sensor Amplifier Adjustment
93
X-Axis Ball Screw Change Procedure
96
X-Axis Ball Screw Removal Procedure
96
X-Axis Linear Guide Attachment Procedure
98
Treatment if any Value Is out of the Standard Range
100
Adjustment Procedure ①
100
Adjustment Procedure ②
100
Y-Axis Linear Guide Attachment
101
X-Axis Linear Guide Attachment
103
X-Axis Linear Scale Change Procedure
106
X-Axis Linear Scale Removal
106
X-Axis Linear Scale Attachment
106
Y-Axis Linear Scale Change Procedure
109
Y-Axis Linear Scale Removal
109
Y-Axis Linear Scale Attachment
109
X-Axis Scale Head Adjustment Procedure
112
Preparation of Adjusting Jig
112
Adjusting Procedure
113
Y-Axis Scale Head Adjustment Procedure
117
Preparation of Adjusting Jig
117
Adjusting Procedure
118
Maintenance
120
Pcbs U91 and U92 Change
120
Removal of CPU1-BOX
120
Removal of Control Board U91 or U92
121
Attachment of CPU1-BOX
123
Control Board Change
126
Pcbs U85 and U82 Change
126
Control Board Removal
126
Handling of Control Board
127
Change of PCB U81 (CPU2 Main Board)
128
Change of Lighting Control Board U95
130
Removal of U95 LED Lighting Control Board
131
U95 Attachment
132
Multi-Axis Board Change Procedure
134
Multi-Axis Board Change Procedure
135
PEC Recognition Camera Unit Change
137
Removal Procedure for the PEC Recognition Camera Unit
137
Attachment Procedure for the PEC Recognition Camera Unit
137
Component Recognition Camera Unit Change
138
Removal Procedure for the Component Recognition Camera Unit
138
Attachment Procedure for the Component Recognition Camera Unit
138
Removal of Nozzle Up/Down (NL) Axis Motor
139
Attachment of Nozzle Up/Down (NL) Axis Motor
139
Removal of the Nozzle Selection (NS) Axis Motor
142
Attachment of Nozzle Selection (NS) Axis Motor
142
Head Up/Down (HL) Axis Motor Removal
144
Head Up/Down (HL) Axis Motor Attachment
145
Slip Ring Change Procedure
149
Slip Ring Removal
149
Ring Attachment
150
Nozzle Shaft Removal and Attachment (Single Unit)
153
Nozzle Shaft Removal (Single Unit)
153
Nozzle Shaft Attachment (Single Unit)
153
Nozzle Shaft Total Disassembling, Cleaning and Assembling
154
Purpose
154
Required Items for the Work
154
Preparation for the Work
155
Disassembling Work
156
Operation Check
168
Maintenance in Trouble Occurrence (Mechanism)
169
High-Speed Head Change
169
Removal of Electric Wiring, Etc
169
Head Assembly Removal
169
Head Assembly Attachment
170
SVC Offset Value Input (SVC = Side View Camera)
170
Various Offset Adjustments
171
Cutter Unit Attachment/Removal Procedure
172
Cutter Unit Removal
172
Cutter Unit Attachment to the Feeder Cart
173
Clamp Lever Change Procedure
174
Clamp Lever Removal
174
Clamp Lever Change
175
Clamp Lever Attachment
175
Cutter Blade Assembly Change Procedure
176
Cutter Blade Assembly Removal
176
Cutter Blade Assembly Attachment
176
Cutter Driver (A63B, A63F) Change Procedure
177
Cutter Unit Operation Check
178
Fuse Replacement
180
Relay PCB (U27) Fuse Replacement
181
Replacement of Fuse Located on the Side Panel Rear
181
Lightening Surge Protector Replacement
182
Lighting Control Board (U95) Fuse Replacement
182
Fuse Change in the CPU2 I/O Host Board (U85)
183
Servo Amplifier Change Procedure
184
Servo-Amplifier Removal
184
Servo-Amplifier Attachment
185
Adjustment after Servo Amplifier Replacement
186
Disengaged Latch Detection Sensor Change Procedure
188
Disengaged Latch Detection Sensor Removal
188
Disengaged Latch Detection Sensor Attachment
188
Disengaged Latch Sensor Amplifier Adjustment
189
Tape Component Pick-Up Error Detection Sensor Setting
192
Side View Camera Light Receiver Change
194
Light Receiver Change
194
Light Receiver Removal
194
Cable Disconnection and Connection
195
Light Receiver Attachment and Position Adjustment
196
Checks
197
Data Input
199
Gain Teaching
200
Axis Origin/Master Nozzle Level Offset Teaching
200
Electric System
201
Home Return Operation Procedure
201
Electric System Block Drawing (SIGMA-G5SII)
202
Each Block Electric System Layout
203
Main Machine Corner Front Side and Plate Entire Section in the Lower Frame Section
203
Multi-Axis Board, Lighting Control, I/O Intensive Board, Side View Camera Board
205
Power UNIT Layout
206
Layout for the Panel Located in the Left Side Surface in the Lower Frame Section
207
Servo Motor Amplifier Layout
208
Layout for the Transfer Unit over the Lower Frame Section (Single Lane)
209
Layout for the Transfer Unit over the Lower Frame Section (Dual Lane)
210
Feeder Cart Layout
211
Traverse Cart Layout
212
Tray Unit Layout
213
Electric Parts Settings
214
Breaker Current and Timer Setting
214
CPU2 Board Setting
215
I/O Board Setting
216
U95 (UC19) Lighting Control Board Setting
217
Relay Board U27 (UC34) Board Setting
218
Transfer I/O Board Driver Setting (Single)
219
Transfer I/O Board Driver Settings (Dual)
220
Multi-Axis Driver Setting
221
X-Axis/Y-Axis Servo Amplifier Setting
222
Side View Camera Board, SV-NET Communication Unit Setting
223
U07 (Head Distrbution Panel) Setting
224
Troubleshooting
225
System Recovery Procedure
225
Required Items
225
Installation Procedure
225
OS Installation Device Connection
225
OS Installation
225
Initial Setting
227
Machine Software Installation
230
Precautions in Installation
233
Machine Software Installation with a Removable Media
233
Automatic Setting in Re-Recovery Operation
233
Setting When ACV Barcode Scanner Is Used
233
Touch Panel Change and Adjustment Procedure
234
Touch Panel Removal Procedure
234
Touch Panel Attachment Procedure
235
Touch Panel Adjustment Procedure
235
Touch Panel Front/Rear Setting
237
Application Software Setting
240
LISA Setting
240
Log-On
241
Fixed IP Address Setting and Power Option Check
241
Fixed Address Setting for LISA PC
241
Power Option Check
242
LISA System Stop (Preparation for Installation)
243
LISA System Stop and Service Registration Cancellation
243
ACV Server System Stop and Service Registration Cancellation
244
Installation (Version Up)
245
Software License Setting
246
License Server Setting
246
License Client Setting
246
Security Partly Cancellation Batch Processing
247
LISA System Batch Processing
247
ACV Server System Batch Processing
248
Setting Check
249
LISA System Start-Up Preparation
251
LISA System Service Registration and System Start-Up Check
251
ACV Service System Service Registration and System Start-Up Check
252
LISA PC Restart-Up
253
LISA System Start-Up Check
253
ACV Service System Start-Up Check
253
Setting and Communication
254
Software Set-Up
254
System Software Login Password Setting
264
Device Manager
264
Communication with Machines
264
Production Manager Setting
269
Management Data Monitoring Function Setting Procedure
269
Management Data Monitoring Function Operation Procedure
272

Yamaha Categories

Motorcycle Musical Instrument Electronic Keyboard Receiver Amplifier

More Yamaha Manuals

Yamaha SIGMA-G5SII Manuals

Yamaha SIGMA-G5SII Service Information (273 pages)

Table of Contents

Related Products

Yamaha Categories