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Related Manuals for Grizzly G0659
Summary of Contents for Grizzly G0659
- Page 1 9" x 14" VERTICAL METAL-CUTTING BANDSAW OWNER'S MANUAL Copyright © April, 2008 By grizzly industriAl, inC. WARNING: NO pORTION Of ThIS MANUAL MAy BE REpRODUCED IN ANy ShApE OR fORM WIThOUT ThE WRITTEN AppROVAL Of GRIzzLy INDUSTRIAL, INC. #JB10244 printed in tAiWAn...
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Page 3: Table Of Contents
Wheel Alignment ... 40 Blade scraper & Wheel Brush ... 42 g0659 Wiring diagram ... 43 g0659 electrical Components ... 44 g0659 hydraulic system schematic ... 45 upper saw Frame Breakdown... 46 upper saw Frame parts list ... 47 lower saw Frame Breakdown and parts list ... -
Page 4: Introduction
INTRODUCTION foreword We are proud to offer the Model g0659 9"h x 14"W Vertical Metal-Cutting Bandsaw. part of a growing grizzly family of fine metalwork- ing machinery. When used according to the guide- lines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of grizzly’s commitment to customer satisfaction. -
Page 5: Identification
9" x 14" Vertical Metal-Cutting Bandsaw Identification A. Work light (110V) B. Blade tension handle C. upper Wheel door D. saw Frame E. saw Frame stop Clamp saw Base G. right side Access Cover h. Adjustable Mounting Foot saw release lever power switch K. -
Page 6: Machine Data Sheet
Machine Data Sheet MACHINE DATA SHEET MODEL G0659 9" X 14" VERTICAL METAL CUTTING BANDSAW Product Dimensions: Shipping Dimensions: Electrical: Motor: Main Specifications: Operation Information g0659 9" x 14" Vertical Metal-Cutting Bandsaw... - Page 7 Main Specifications (continued): Cutting Capacity Table Information Construction Other Specifications: Features: g0659 9" x 14" Vertical Metal-Cutting Bandsaw...
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Page 8: Section 1: Safety
Safety Instructions for Machinery g0659 9" x 14" Vertical Metal-Cutting Bandsaw... - Page 9 9" x 14" Vertical Metal-Cutting Bandsaw...
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Page 10: Safety Instructions For Metal Cutting Bandsaws
Use this and other machinery with caution and respect. failure to do so could result in serious per- sonal injury, damage to equipment, or poor work results. g0659 9" x 14" Vertical Metal-Cutting Bandsaw hAzARDS. Always... -
Page 11: Section 2: Circuit Requirements
DO NOT connect the machine to the power source until instructed to do so. Amperage Draw the Model g0659 motor draws the following amps under maximum load: Motor draw ... 8 Amps power Supply Circuit Requirements... -
Page 12: Section 3: Setup
Unpacking the Model g0659 was carefully packed when it left our warehouse. if you discover the machine is damaged after you have signed for delivery, please immediately call Customer Service at (570) 546-9663 for advice. -
Page 13: Clean Up
A great product for removing the waxy shipping grease from your machine during clean up. figure 3. Cleaner/degreaser available from grizzly. g0659 9" x 14" Vertical Metal-Cutting Bandsaw Site Considerations floor Load refer to the Machine Data Sheet for the weight and footprint specifications of your machine. -
Page 14: Moving & Placing
9" x 14" Vertical Metal-Cutting Bandsaw figure 6. leveling feet. -
Page 15: Mounting To Shop Floor
We strongly recommend securing your machine to the floor if it is hardwired to the power source. Consult with your electrician to ensure compliance with local codes. g0659 9" x 14" Vertical Metal-Cutting Bandsaw Removing Shipping Bracket Tools Needed: hex Wrench ⁄... -
Page 16: Assembly
11. Counterweight installation. twist the knob onto the saw frame release lever until it is snug (figure 12). roller Bracket figure 12. saw frame release lever knob. g0659 9" x 14" Vertical Metal-Cutting Bandsaw Counterweight rail lock Knob saw Frame release lever... -
Page 17: Test Run
OFF. Continue to Recommended Adjustments before using machine further. g0659 9" x 14" Vertical Metal-Cutting Bandsaw Recommended Adjustments For your convenience, the adjustments listed below have been performed at the factory. -
Page 18: Section 4: Operations
13. Model g0659 controls. The bandsaw blade is sharp and can easily cut your hand or fingers. Always disconnect the power and wear heavy leather gloves making adjustments to or near the blade. g0659 9" x 14" Vertical Metal-Cutting Bandsaw when... - Page 19 Work lamp Blade guide figure 15. Model g0659 electrical controls. g0659 9" x 14" Vertical Metal-Cutting Bandsaw feed pressure Counterweight: Adjusts the pressure that the blade exerts on the workpiece. Counterweight Lock Knob: locks the counter- weight in the desired position.
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Page 20: Clamp Vise
20. C-clamp vise removal. remove the clamp lock bolt and the entire clamp vise assembly. use pliers to carefully remove the vise pin from the table. Clamp Base g0659 9" x 14" Vertical Metal-Cutting Bandsaw lock pin lock nut... -
Page 21: Cutting Depth
9" x 14" Vertical Metal-Cutting Bandsaw the feed rate is the rate at which the saw frame travels. on the Model g0659, the feed rate is controlled hydraulically by a knob on the control panel. the optimal feed rate depends on the type and dimensions of stock being cut as well as the blade being used. -
Page 22: Feed Pressure
Model g0659, the feed pressure is controlled by a coun- terweight mechanism located on the base of the machine. the optimal feed pressure depends on the type and dimensions of the stock being cut as well as the blade being used. -
Page 23: Adjusting Saw Frame Stop
Without turning the saw frame stop, tighten the lock nut. g0659 9" x 14" Vertical Metal-Cutting Bandsaw Locking Blade To lock the blade in the forward position: remove the stop clamp, then release the saw frame by lifting the saw release lever. -
Page 24: Blade Selection
Blade width dictates the largest and smallest curve that can be cut, as well as how accurately it can cut a straight line—generally the wider the blade, the straighter it will cut. the Model g0659 uses a ⁄ "–1" wide blade. -
Page 25: Tooth Set
Raker: three teeth in a recurring group—one bent left, next one bent right, and then a non-set tooth. the raker is ideal for most contour cuts. g0659 9" x 14" Vertical Metal-Cutting Bandsaw Tooth Type the most common tooth types are described below and illustrated in figure 31. - Page 26 Changing Speeds, page 30, to adjust the Model g0659 to the closest appropriate speed. g0659 9" x 14" Vertical Metal-Cutting Bandsaw...
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Page 27: Blade Breakage
(tpi) for the workpiece thickness. the general rule of thumb is to have not less than two teeth in contact with the workpiece at all times during cutting. g0659 9" x 14" Vertical Metal-Cutting Bandsaw Blade Care & Break-In Blade Care A bandsaw blade is a delicate piece of steel that is subjected to tremendous strain. -
Page 28: Blade Tensioning
Note: Make sure the teeth are pointing down toward the table. If the teeth will not point downward in any orientation, the blade is inside out. Remove the blade and twist it right side-out. g0659 9" x 14" Vertical Metal-Cutting Bandsaw injury. -
Page 29: Adjusting Blade Guides
Bearing Blade guard Cap screw eccentric spindles figure 34. upper blade guide controls. g0659 9" x 14" Vertical Metal-Cutting Bandsaw Note: In most cases, the only adjustment necessary is to adjust the guide bearing eccentric spindles. This adjustment is out- lined in Steps 4–6 below. - Page 30 C. figure 40. Blade guide positioning. set screws C set screws C g0659 9" x 14" Vertical Metal-Cutting Bandsaw figure 39. lower blade guide.
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Page 31: Blade Tracking
(see Wheel Alignment on page 40). When wheels are coplanar, vibration and heat are reduced during operation. Blade tracking on the Model G0659 must be adjusted with the saw running. To reduce the risk of serious injury, keep hands clear from all moving parts and touch only the parts indicated in the following instructions. -
Page 32: Changing Speeds
-30- Changing Speeds the Model g0659 has four blade speeds. these speeds are determined by the position of the V-belt in one of the four available pulley grooves. refer to the chart below or on the saw frame base for blade speeds and their respective belt posi- tions (figure 44). -
Page 33: Workpiece Inspection
Cutting magnesium with a dull blade can create enough friction to ignite the small magnesium chips. Avoid cutting magnesium if possible. g0659 9" x 14" Vertical Metal-Cutting Bandsaw Cutting Tips • Keep the upper blade guides adjusted to approximately ½" above the workpiece when... -
Page 34: Straight Cuts
-32- freehand Cuts to create freehand cuts with the Model g0659, the saw frame must be locked in the forward posi- tion and the table must be cleared to allow the workpiece to move freely around the blade. -
Page 35: Chip Inspection Chart
& thick hard, strong & thick hard & thin straight & thin powdery Curled tight & thin g0659 9" x 14" Vertical Metal-Cutting Bandsaw Chip Blade Color Speed silver Good Brown or Blue decrease decrease Brown or Blue... -
Page 36: Section 5: Accessories
Bright color coding makes it easy to use and easy to read. the Blade tensioning gauge comes in a handy metal box with instructions on the lid. Mobile Base. ® figure 48. h5408 Blade tensioning gauge. g0659 9" x 14" Vertical Metal-Cutting Bandsaw Width gAuge 120" 1" 3-4 Vp 0.035... -
Page 37: Section 6: Maintenance
Check gearbox oil level. yearly: • drain & refill gearbox. g0659 9" x 14" Vertical Metal-Cutting Bandsaw Cleaning use a brush and a shop vacuum to remove chips and other debris from the machine. Keep the table rust-free with regular applications of products like... -
Page 38: Lubrication
Boeshield™ t-9 or slipit™. replace the tray. it may be necessary to lift the back of the tray to get it into position. g0659 9" x 14" Vertical Metal-Cutting Bandsaw sight glass location Mirror... -
Page 39: Section 7: Service
7. Machine is incorrectly mounted or sits unevenly. 8. Motor fan is rubbing on fan cover. 9. Motor bearings are at fault. g0659 9" x 14" Vertical Metal-Cutting Bandsaw Troubleshooting possible solution 1. test for good contacts; correct the wiring. -
Page 40: Cutting Operations
1. replace the wheel bearing. 1. Adjust wheels to be coplanar/aligned with each other (page 40). 2. redress the rubber tires on the wheels (page 35); replace the rubber tires on the wheels. g0659 9" x 14" Vertical Metal-Cutting Bandsaw... -
Page 41: V-Belt Pulley Alignment
9" x 14" Vertical Metal-Cutting Bandsaw Replacing V-Belt to ensure optimum power transfer from the motor to the blade without slipping, the V-belt must be in good condition and operate under proper tension. -
Page 42: Wheel Alignment
— if the wheels are not coplanar, continue with the following procedures to bring both wheels into correct alignment with one another. -40- figure 54. dimensions of coplanarity gauge. figure 55. Coplanarity gauge positions. g0659 9" x 14" Vertical Metal-Cutting Bandsaw... - Page 43 Model g0659 allow the upper and lower wheels to be tilted relative to each other to reach coplanarity. slightly loosen set screw figure 56. upper wheel adjustments. To adjust the wheel coplanarity: detension the blade. Behind the upper wheel, loosen the cap screws indicated in figure 56.
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Page 44: Blade Scraper & Wheel Brush
60. Wheel brush. Adjust the wheel brush so that it makes good contact with the wheel but the bristles are not overly bent, then re-tighten the screws. replace the side cover. g0659 9" x 14" Vertical Metal-Cutting Bandsaw... -
Page 45: G0659 Wiring Diagram
The motor wiring shown here is current at the time of printing, but it match Always use the wiring diagram inside the motor junction box. g0659 9" x 14" Vertical Metal-Cutting Bandsaw View this page in color at www.grizzly.com. your machine. -
Page 46: G0659 Electrical Components
G0659 Electrical Components figure 63. power switch. figure 61. Motor junction box wiring. figure 64. lamp junction box wiring. figure 62. lamp switch. -44- g0659 9" x 14" Vertical Metal-Cutting Bandsaw... -
Page 47: G0659 Hydraulic System Schematic
See figure 65. figure 65. hydraulic valve block. g0659 9" x 14" Vertical Metal-Cutting Bandsaw Before servicing the hydraulic system always lock the saw frame using the saw release lever and saw frame stop. This... -
Page 48: Upper Saw Frame Breakdown
Upper Saw frame Breakdown -46- g0659 9" x 14" Vertical Metal-Cutting Bandsaw... -
Page 49: Upper Saw Frame Parts List
CAP SCREW 1/4-20 X 3/8 P0659031 GUIDE POST PSS10 SET SCREW 1/4-20 X 5/8 PRP49M ROLL PIN 5 X 25 g0659 9" x 14" Vertical Metal-Cutting Bandsaw REF PART # DESCRIPTION P0659034 GUIDE POST HEAD PSS02 SET SCREW 5/16-18 X 3/8... -
Page 50: Lower Saw Frame Breakdown And Parts List
HEX BOLT 3/8-16 X 1 P0659106 SPECIAL BOLT P0659107 IDLER WHEEL ASSEMBLY P0659108 IDLER WHEEL SPINDLE P0659120 TOOTH SELECTION LABEL PS07 PHLP HD SCR 1/4-20 X 3/8 PW06 FLAT WASHER 1/4 P0659124 WHEEL COVER g0659 9" x 14" Vertical Metal-Cutting Bandsaw... -
Page 51: Gearbox Breakdown And Parts List
O-RING 61.6 X 2.62 52-13 P0659052-13 END SEAL COVER 52-14 PLW02 LOCK WASHER 1/4 52-15 PSB05 CAP SCREW 1/4-20 X 3/4 g0659 9" x 14" Vertical Metal-Cutting Bandsaw REF PART # DESCRIPTION 52-16 P0659052-16 OIL FILLER 52-17 P6205 BALL BEARING 6205ZZ... -
Page 52: Drive Unit Breakdown And Parts List
PN08 HEX NUT 3/8-16 PW02 FLAT WASHER 3/8 P0659064 OUTER MOTOR MOUNT BRACKET PSB14 CAP SCREW 3/8-16 X 1 PW02 FLAT WASHER 3/8 PB21 HEX BOLT 3/8-16 X 3/4 P0659207 OVERLOAD SWITCH 10A g0659 9" x 14" Vertical Metal-Cutting Bandsaw... -
Page 53: Table Base Parts Breakdown
Table Base parts Breakdown -51- g0659 9" x 14" Vertical Metal-Cutting Bandsaw... -
Page 54: Table Base Parts List
CYLINDER SUPPORT PB35 HEX BOLT 3/8-16 X 2-1/2 P0659208 TAPER PIN ASSEMBLY P0659209 BUSHING P0659210 TABLE SPACER PN08 HEX NUT 3/8-16 PW02 FLAT WASHER 3/8 P0659241 THREADED ROD 3/8-16 X 2-1/2 P0659242 PLASTIC STOP g0659 9" x 14" Vertical Metal-Cutting Bandsaw... -
Page 55: Cabinet Base Breakdown And Parts List
PN08 HEX NUT 3/8-16 P0659185 BALANCE WEIGHT RAIL PSB07 CAP SCREW 5/16-18 X 3/4 P0659187 PIVOT COUPLER g0659 9" x 14" Vertical Metal-Cutting Bandsaw REF PART # DESCRIPTION PSB01 CAP SCREW 1/4-20 X 5/8 P0659189 MOUNTING COUPLER P0659190 KNOB 3/8-16 X 2... -
Page 56: Safety Labels Breakdown And Parts List
MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REpLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. -54-... -
Page 59: Warranty And Returns
WARRANTy AND RETURNS grizzly industrial, inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. this warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.