General Instructions - Honeywell 7800 SERIES EC7895A Product Data

7800 SERIES EC7895A, RM7895A RELAY MODULE
Equipment Recommended
1. Voltmeter (1M ohm/volt minimum sensitivity) set on the
0-300 Vac scale.
2. Two jumper wires; no. 14 wire, insulated, 12 inches
(304.8 mm) long, with insulated alligator clips at both
ends.

General Instructions

1. Perform all applicable tests listed in, Table 4, in the
order listed.
2. MAKE SURE THAT ALL MANUAL FUEL SHUT-OFF
VALVE(S) ARE CLOSED.
3. Perform only those tests designated for the specific
RM7895 model being tested.
4. Raise the set point of the operating controller to
simulate a call for heat.
LED
DISPLAY
BURNER
START
OPERATING
CONTROLS
AND
INTERLOCKS
FLAME
SIGNAL
65-0205
00 00
TIMED
INITIATE STANDBY START PURGE
POWER POWER POWER
BURNER/BLOWER MOTOR
LIMITS AND BURNER CONTROLLER CLOSED
AIRFLOW INTERLOCK CLOSED
SAFE START CHECK
Fig. 15. 7895 sequence.
SEQUENCE
STATUS
LEDs
RESET
PUSHBUTTON
FLAME
SIMULATOR INPUT
Fig. 16. Sequence status LEDs.
18
5. For each test, open the master switch and install the
jumper wire(s) between the subbase wiring terminals
listed in the Test Jumpers column of Table 4.
6. Close the master switch before observing operation.
7. Read the voltage between the subbase wiring terminals
listed in the Voltmeter column of Table 4.
8. If there is no voltage or the operation is abnormal,
check the circuits and external devices as described in
the last column.
9. Check all wiring for correct connections, tight terminal
screws, correct wire, and proper wiring techniques.
Replace all damaged or incorrectly sized wires.
10. Replace faulty controllers, limits, interlocks, actuators,
valves, transformers, motors and other devices as
required.
11. Obtain normal operation for each required test before
continuing the checkout.
12. After completing each test, be sure to remove the test
jumper(s).
00
PFEP
4 OR 10 SEC RUN STANDBY
POWER POWER POWER POWER
PILOT
PILOT PILOT
FLAME
FLAME FLAME
MAIN
MAIN MAIN
ALARM ALARM ALARM
4
IGN.
10
IGN./ PILOT 8
MAIN VALVE 9
L1 TO 6
6 TO 7
FLAME
SSC
PROVING
CAPTIVE
MOUNTING
SCREW
PLUG-IN
PURGE
CARD
DUST
COVER
RELAY
MODULE
FLAME
AMPLIFIER
FLAME CURRENT
TEST JACKS
M11127
M11130