Grizzly G0609 Owner's Manual

12" parallelogram jointer

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Parts breakdown (8 pages)

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This update covers improvements made to this machine after the owner's manual was printed. Keep this

update with your owner's manual for future reference. If you have questions, contact Tech Support at (570)

546-9663 or by email at techsupport@grizzly.com.

Why the Update?

We recently re-designed the G0609 motor and

changed the capacitor wiring. Figure 1 shows the

new motor wiring for both models.

Figure 1. Model G0609 new motor and capacitor

wiring.

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

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#BL10618 PRINTED IN CHINA

MODEL G0609

12" PARALLELOGRAM JOINTER

MANUAL UPDATE

New Parts for G0609

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Figure 2. G0609 new motor breakdown.

REF

PART #

315A

P0609315A

315A-1 PK33M

315A-2 P0609315A-2

315A-3 P0609315A-3

315A-4 P0609315A-4

315A-5 P0609315A-5

315A-6 P0609315A-6

315A-7 P0609315A-7

��

DESCRIPTION

MOTOR 3HP 220V V2.03.08

KEY 5 X 5 X 45

MOTOR FAN COVER V2.03.08

MOTOR FAN V2.03.08

CENTRIFUGAL SWITCH V2.03.08

S CAP 200M 250V

R CAP 20M 400V

JUNCTION BOX V2.03.08

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Summary of Contents for Grizzly G0609

Page 1 315A-7 P0609315A-7 JUNCTION BOX V2.03.08 COPYRIGHT © MARCH, 2008 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #BL10618 PRINTED IN CHINA...
Page 2 12" PARALLELOGRAM JOINTER OWNER'S MANUAL COPYRIGHT © OCTOBER, 2006 BY GRIZZLY INDUSTRIAL, INC. REVISED FEBRUARY, 2008 (BL) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #BL8452 PRINTED IN CHINA...
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Page 4: Table Of Contents
Table of Contents INTRODUCTION ..........................3 Foreword ............................ 3 Contact Info ..........................3 Machine Data Sheet ........................4 Identification ..........................6 SECTION 1: SAFETY........................7 Additional Safety for Jointers ..................... 9 SECTION 2: CIRCUIT REQUIREMENTS ..................10 220V Single-Phase ........................10 SECTION 3: SET UP ........................
Page 5 Calibrating Depth Scale ......................41 Setting Fence Stops ......................... 41 V-Belts ............................43 Pulley Alignment ........................43 G0609 Electrical Components ....................45 G0609 Wiring Diagram ......................46 Base Assembly Parts Breakdown .................... 47 Base Parts List ......................... 48 Table Assembly Parts Breakdown ................... 49 Table Parts List ........................
Page 6: Introduction
INTRODUCTION Foreword Contact Info We are proud to offer the Model G0609 12" If you have any comments regarding this manual, Parallelogram Jointer. This machine is part of please write to us at the address below: a growing Grizzly family of fine woodworking machinery.
Page 7: Machine Data Sheet
Machine Data Sheet MACHINE DATA SHEET Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MODEL G0609 12" PARALLELOGRAM JOINTER Product Dimensions: Weight ................................875 lbs. Length/Width/Height .........................84" x 33" x 43 ⁄ "...
Page 8 Country Of Origin ..............................China Warranty ................................1 Year Serial Number Location ....................Data Label on front of cabinet Assembly Time ............................45 minutes Features: Parallelogram Beds Top Mount Switch Controls ⁄ " Tall Fence Included Push Blocks 5" Dust Port G0609 12" Parallelogram Jointer...
Page 9: Identification
Identification Figure 1. G0609 identification. A. Outfeed Table B. Fence C. Fence Lock Handle D. Fence Tilt Lever E. Cutterhead Guard Control Panel G. Infeed Table H. Depth Scale Infeed Table Lock Infeed Table Adjustment Handwheel K. Outfeed Table Lock Outfeed Table Adjustment Handwheel M.
Page 10: Section 1: Safety
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Page 11 �� G0609 12" Parallelogram Jointer...
Page 12: Additional Safety For Jointers
If normal safety precautions Failure to do so could result in serious per- sonal injury, damage to equipment, or poor are overlooked or ignored, serious personal injury may occur. work results. G0609 12" Parallelogram Jointer...
Page 13: Section 2: Circuit Requirements
Amperage Draw Electrocution or fire could result if this machine is The Model G0609 motor draws the following not grounded correctly amps under maximum load: or if your electrical con- figuration does not com- Motor Draw at 220V ......
Page 14: Section 3: Set Up
Unpacking The Model G0609 is a The Model G0609 was carefully packed when it heavy machine (1,036 lbs left our warehouse. If you discover the machine shipping weight). Use is damaged after you have signed for delivery,...
Page 15: Inventory
Lock Nut M12-1.75 (Fence) ....... 1 focation hazards for children • Flat Washers 10mm (Pedestal) ....2 and animals. • Lock Washers 10mm (Pedestal) ....2 • Cap Screws M10-1.5 x 25 (Pedestal) ..2 -12- G0609 12" Parallelogram Jointer...
Page 16: Hardware Recognition Chart
Hardware Recognition Chart -13- G0609 12" Parallelogram Jointer...
Page 17: Clean Up
Some residential floors may require additional Grizzly’s G7895 Degreaser. To clean thoroughly, reinforcement to support both the machine and some parts may need to be removed. For opti- operator.
Page 18: Moving & Placing Jointer
We sug- gest you research the many options and methods for mounting your machine and choose the best The Model G0609 requires the use of lifting that fits your specific application. equipment such as a forklift, engine hoist, or boom crane.
Page 19: Fence
M12-1.75 x 30 cap screws, flat washers and lock washers as shown in Figure 8. Sliding Key Slot Bushing Figure 9. Installing fence assembly. Secure the sliding bushing with a 12mm flat washer and lock nut. -16- G0609 12" Parallelogram Jointer...
Page 20: Winding Cutterhead Guard
Check to see if the guard works and adjust the collar as needed. Shaft Collar Screws Figure 11. Location of pedestal mounting Figure 10. Loosening set screws. hardware (one side shown). Figure 12. Mounting pedestal in upright position. -17- G0609 12" Parallelogram Jointer...
Page 21: Knife Setting Jig
Rotate the cutterhead pulley until one of the knives is at top-dead-center (TDC), as illus- Figure 15. Using a straightedge to align outfeed trated in Figure 14. table height with knife at TDC. -18- G0609 12" Parallelogram Jointer...
Page 22: Dust Port
Test Run Once the assembly is complete, test run your machine to make sure it runs properly. DO NOT operate the Model G0609 with- If, during the test run, you cannot easily locate out an adequate dust collection system. the source of an unusual noise or vibration, stop...
Page 23: Section 4: Operations
OMMEND that you read books, trade maga- zines, or get formal training before begin- ning any projects. Regardless of the con- tent in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. -20-...
Page 24: Stock Inspection And Requirements
45° inward and 45° out- ward, for common 45° bevel cuts. Even when the fence is resting against the positive stops, the tilt lock must be tightened before cutting. Figure 18. Fence lock, tilt lock and stop block locations. -21- G0609 12" Parallelogram Jointer...
Page 25: Squaring Stock
4. Rip Cut On A Table Saw—The jointed edge of the workpiece is placed against a table saw fence and the opposite edge cut off. ⁄ " Min. 1" Min. Previously Jointed Edge Figure 21. Minimum dimensions for surface planing. -22- G0609 12" Parallelogram Jointer...
Page 26: Surface Planing
Figure 23. Illustration of surface planing results. of the cutterhead. To keep your hands safe, DO NOT let them get closer than 4" from the cutterhead when it is moving! Repeat Step 6 until the entire surface is flat. -23- G0609 12" Parallelogram Jointer...
Page 27: Edge Jointing
4" of the cutterhead. To keep your Figure 25. Illustration of edge jointing results. hands safe, DO NOT let them get closer than 4" from the cutterhead when it is moving! Repeat Step 7 until the entire edge is flat. -24- G0609 12" Parallelogram Jointer...
Page 28: Bevel Cutting
26 & 27). tions described in Stock Inspection instruc- tions, beginning on Page 21. The Model G0609 has preset fence stops at 45˚ inward, 90˚, and 45˚ outward (135˚). If your situ- Set the cutting depth for your operation. ation requires a different angle, the preset fence stops can be easily adjusted for your needs.
Page 29: Rabbet Cutting
Figure 29. Illustration of rabbet cutting effects attempting any other cut besides a rabbet and a few sample joints. directly exposes the operator to the moving cutterhead. Always replace the cutterhead guard after rabbet cutting! -26- G0609 12" Parallelogram Jointer...
Page 30: Section 5: Accessories
Great for touch-ups. 48"; replaces all "A" sized V-belts. Requires three Power Twist V-belts to replace the stock V-belts ® on your Model G0609. Figure 32. G3631 Jointer/Planer Knife Hone. H2404—Jointer Pal Magnetic Knife Jig (Up to ®...
Page 31 Yes, that means you can throw away the knife jig! Figure 37. Straightedges. Figure 35. Dispoz-A-Blade Holder and Knife. ® -28- G0609 12" Parallelogram Jointer...
Page 32 Comes with its own plastic case for clean, sealed ® storage. Finally, a respirator you can look forward to wearing—at an affordable price! Figure 41. Recommended products for protect- ing unpainted cast iron/steel part on machinery. Figure 39. H6175 Power Respirator. -29- G0609 12" Parallelogram Jointer...
Page 33: Section 6: Maintenance
SECTION 6: MAINTENANCE Cleaning Always disconnect power to the machine before Cleaning the Model G0609 is relatively easy. performing maintenance. Vacuum excess wood chips and sawdust, and Failure to do this may wipe off the remaining dust with a dry cloth. If any...
Page 34: Maintenance Log
Maintenance Log Maintenance Performed Date Approximate Hours Of Use -31- G0609 12" Parallelogram Jointer...
Page 35: Section 7: Service
3. Replace V-belts (Page 43). Vibration when 1. Loose, dull or misajusted blades. 1. Tighten or replace blades. running or cut- 2. Damaged V-belt. 2. Replace. ting. 3. Worn cutterhead bearings. 3. Check/replace cutterhead bearings. -32- G0609 12" Parallelogram Jointer...
Page 36 3. Adjust the knives so they are set up other in the cutterhead. evenly in the cutterhead (Page 35). 4. Nicked or chipped knives. 4. Adjust one of the nicked knives side- ways; replace knives (Page 35). -33- G0609 12" Parallelogram Jointer...
Page 37: Inspecting Knives
�� point of rotation—even if the cutterhead is not parallel with the outfeed table. Figure 42. Checking knife height with a straightedge. -34- G0609 12" Parallelogram Jointer...
Page 38 —If this is the first time you are setting the height. knives, remove the gib and knife from the cutterhead. The Model G0609 comes with jack screws inside the cutterhead to adjust the knives (see Figure Remove and clean the gibs and clean inside 44).
Page 39 If you used the straightedge to set the knife heights, skip to the next step. 12. Replace the cutterhead guard, wind the shaft collar, and tighten the set screws. 13. Close the pulley cover. Figure 45. Jack screw access hole. -36- G0609 12" Parallelogram Jointer...
Page 40: Checking/Adjusting Table Parallelism
—If the straightedge does not touch the cutterhead and sit flat on the outfeed table in any of the positions, then the outfeed table is not parallel with the cutterhead. Correct the outfeed table parallelism, then correct the infeed table parallelism. -37- G0609 12" Parallelogram Jointer...
Page 41 —If the straightedge does not sit flat against both the infeed and outfeed table in any of the positions, then follow the Adjusting Table Parallelism instructions. -38- G0609 12" Parallelogram Jointer...
Page 42: Setting Outfeed Table Height
Repeat this step with each of the remaining straightedge positions as many times as nec- essary until the infeed table is parallel with the outfeed table. Tighten/replace the set screws in the eccen- tric bushings on the infeed table. -39- G0609 12" Parallelogram Jointer...
Page 43: Setting Infeed Table
0.062" ( ⁄ ") above the cutterhead body, as The infeed table on the Model G0609 has determined by using the feeler gauges (see positive stop bolts that, when properly set up, Figure 53).
Page 44: Calibrating Depth Scale
Adjust the positive stop bolts until the fence is exactly 45° inward while resting on the bolts (verify the angle with a 45° square). Figure 56. Depth scale adjusted to “0” position. Retighten the jam nut loosened in Step 2. -41- G0609 12" Parallelogram Jointer...
Page 45 135°). jam nut and adjust the positive stop bolt until the fence is exactly 90° as shown in Retighten the jam nut loosened in Step 2. Figure 59. Tighten the jam nut. -42- G0609 12" Parallelogram Jointer...
Page 46: V-Belts
Step 8. Slide the new belts onto the pulleys, tighten — If the pulleys are NOT aligned, do Steps 4 the motor bracket fasteners, and close the & 5. pulley cover. -43- G0609 12" Parallelogram Jointer...
Page 47 Figure 62. Adjust the pulleys again, if necessary, until Fasteners they are coplanar (parallel and aligned) with each other. Close the pulley cover. Figure 63. Motor mount fasteners for adjusting pulley alignment. -44- G0609 12" Parallelogram Jointer...
Page 48: G0609 Electrical Components
G0609 Electrical Components START Switch STOP Switch Figure 64. Motor junction box. Figure 65. Control panel. To Control Panel Contactor Thermal Relay To Power To Motor Source Figure 66. Magnetic switch assembly (behind right access panel). -45- G0609 12" Parallelogram Jointer...
Page 49: G0609 Wiring Diagram
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Page 50: Base Assembly Parts Breakdown
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Page 51: Base Parts List
P6202 BALL BEARING 6202ZZ 42-2 P0609042-2 RIGHT TORSION SPRING PB06M HEX BOLT M8-1.25 X 12 P0609043 STOP BLOCK PW03M FLAT WASHER 6MM PR21M INT RETAINING RING 35MM PB02M HEX BOLT M6-1 X 12 P0609045 SHAFT -48- G0609 12" Parallelogram Jointer...
Page 52: Table Assembly Parts Breakdown
P0609116 CAP SCREW M6-1.0 X10 P0609107 TABLE LIP (RIGHT) P0609117 DUST DEFLECTOR PSB84M CAP SCREW M10-1.5 X 35 PSB38M CAP SCREW M5-.8 X 25 PLW06M LOCK WASHER 10MM P0609119 STOP BLOCK P0609110 RABBETING ARM P0609120 -49- G0609 12" Parallelogram Jointer...
Page 53: Fence Assembly Parts Breakdown
PN03M HEX NUT M8-1.25 P0609220 HANDLE ROD P0609241 RIGHT BRACKET P0609221 HANDLE PN03M HEX NUT M8-1.25 P0609222 SLIDING BUSHING ASSY PB20M HEX BOLT M8-1.25 X 35 PW06M FLAT WASHER 12MM P0609245 RIVET 2 X 5 -50- G0609 12" Parallelogram Jointer...
Page 54: Stand Assembly Parts Breakdown
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Page 55: Stand Parts List
BUTTON HD CAP SCR M6-1 X 18 P0609352 PUSH BLOCK P0609323 RIGHT ACCESS DOOR PR39M EXT RETAINING RING 8MM P0609324 SPECIAL HEX NUT M6 P0609354 KNIFE GAUGE ROD PW03M FLAT WASHER 6MM P0609355 KNIFE GAUGE BLOCK P0609326 ADAPTOR -52- G0609 12" Parallelogram Jointer...
Page 56: Warning Label Parts List
MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. -53-...
Page 57: Warranty And Returns
WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
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Grizzly G0609 Owner's Manual

Introduction

Section 1: Safety

Section 2: Circuit Requirements

Section 3: Set up

Section 4: Operations

Section 5: Accessories

Section 6: Maintenance

Section 7: Service

Warranty and Returns

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Summary of Contents for Grizzly G0609

Table of Contents