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Grizzly G0604Z Owner's Manual

6" jointer w/spiral cutterhead
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MODEL G0604Z
6" JOINTER w/SPIRAL
CUTTERHEAD
OWNER'S MANUAL
(For models manufactured since 02/24)
COPYRIGHT © FEBRUARY, 2024 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#KS23069 PRINTED IN CHINA
V1.02.24
***Keep for Future Reference***

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Summary of Contents for Grizzly G0604Z

  • Page 1 (For models manufactured since 02/24) COPYRIGHT © FEBRUARY, 2024 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #KS23069 PRINTED IN CHINA V1.02.24...
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Table of Contents INTRODUCTION ..........2 SECTION 5: ACCESSORIES ......33 Contact Info ........... 2 SECTION 6: MAINTENANCE ......34 Manual Accuracy ........... 2 Schedule ............34 Identification ........... 3 Cleaning & Protecting ........34 Controls & Components ......... 4 Lubrication ...........

  • Page 4: Introduction

    Use this and other machinery with caution and respect. Failure to do so could result in serious per- sonal injury, damage to equipment, or poor work results. Model G0604Z (Mfd. Since 02/24)

  • Page 5: Identification

    Always use hold-down or push blocks when jointing material narrower than 3" or surface planing material thinner than 3". e) Never perform jointing, planing, or rabbeting cuts on pieces shorter than 8" in length. Model G0604Z (Mfd. Since 02/24)

  • Page 6: Controls & Components

    H. Depth-of-Cut Scale: Indicates cutting depth of a single pass. A. POWER Switch w/Disabling Key: Turns power to machine ON or OFF. Remove orange key to disable switch. B. START Button: Turns motor ON. C. STOP Button: Turns motor OFF. Model G0604Z (Mfd. Since 02/24)
  • Page 7 Adjusts height of outfeed table. Typically N. Fence Lock: Loosens to allow adjustment of only used when setting outfeed table even fence position along width of tables; tightens with cutterhead inserts or when servicing to secure fence. cutterhead. Model G0604Z (Mfd. Since 02/24)

  • Page 8: Machine Data Sheet

    MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0604Z 6" JOINTER WITH SPIRAL CUTTERHEAD Product Dimensions: Weight................................397 lbs. Width (side-to-side) x Depth (front-to-back) x Height..............56 x 23-1/2 x 47 in.
  • Page 9 The information contained herein is deemed accurate as of 2/26/2024 and represents our most recent product specifications. Model G0604Z PAGE 2 OF 3 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0604Z (Mfd. Since 02/24)

  • Page 10: Section 1: Safety

    Never operate under the influence of drugs or injury or blindness from flying particles. Everyday alcohol, when tired, or when distracted. eyeglasses are NOT approved safety glasses. Model G0604Z (Mfd. Since 02/24)
  • Page 11 EXPERIENCING DIFFICULTIES. If at any time debris. Make sure they are properly installed, you experience difficulties performing the intend- undamaged, and working correctly BEFORE ed operation, stop using the machine! Contact our operating machine. Technical Support at (570) 546-9663. Model G0604Z (Mfd. Since 02/24)

  • Page 12: Additional Safety For Jointers

    Straight knives should never project MAXIMUM CUTTING DEPTH. To reduce risk of more than ⁄ " (0.125") from cutterhead body. kickback, never cut deeper than ⁄ " per pass. -10- Model G0604Z (Mfd. Since 02/24)

  • Page 13: Section 2: Power Supply

    Nominal Voltage ..208V, 220V, 230V, 240V Cycle ............60 Hz Phase ........... Single-Phase Power Supply Circuit ......15 Amps Plug/Receptacle ......NEMA 6-15 -11- Model G0604Z (Mfd. Since 02/24)
  • Page 14 The plug must only be inserted into a matching receptacle (see following figure) that is properly installed and grounded in accordance with all local codes and ordinances. -12- Model G0604Z (Mfd. Since 02/24)

  • Page 15: Converting Voltage To 220V

    6-15 plug wiring is provided in the Wiring Diagram 220V on Page 53. IMPORTANT: Additional components are required for 220V conversion. See SECTION 9: PARTS beginning on Page 55 for a complete list of electrical components. -13- Model G0604Z (Mfd. Since 02/24)

  • Page 16: Section 3: Setup

    IMPORTANT: Save all packaging materials until you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack- aging to file a freight claim. It is also extremely helpful if you need to return your machine later.

  • Page 17: Inventory

    If you cannot find an item on this list, care- fully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpack- Figure 10. Box inventory. ing or they are pre-installed at the factory. -15- Model G0604Z (Mfd. Since 02/24)

  • Page 18: Hardware Recognition Chart

    Hardware Recognition Chart USE THIS CHART TO MATCH UP HARDWARE DURING THE INVENTORY AND ASSEMBLY PROCESS. Flat Head Screw -16- Model G0604Z (Mfd. Since 02/24)

  • Page 19: Cleanup

    Figure 11. T23692 Orange Power Degreaser. Repeat Steps 2–3 as necessary until clean, then coat all unpainted surfaces with a quality metal protectant to prevent rust. -17- Model G0604Z (Mfd. Since 02/24)

  • Page 20: Site Considerations

    Only install in an Shadows, glare, or strobe effects that may distract access restricted location. or impede the operator must be eliminated. Wall Minimum 30" 23½" 56" = Electrical Connection Figure 12. Minimum working clearances. -18- Model G0604Z (Mfd. Since 02/24)

  • Page 21: Lifting & Placing

    (machine components removed for clarity). weight of this machine. Center lifting equipment over machine and The Model G0604Z requires the use of lifting connect lifting straps. equipment such as a forklift, engine hoist, or boom crane. DO NOT attempt to lift or move...

  • Page 22: Assembly

    (1) M8-1.25 x 50 hex bolt and 8mm flat washer pre-installed on pedal assembly (see Figure 15). Figure 17. Location of control panel pedestal. Figure 15. Attaching pedal assembly (viewed from below). -20- Model G0604Z (Mfd. Since 02/24)
  • Page 23 Set fence to 90º and move it all the way back. Insert cutterhead guard shaft into table base (see Figure 19) so shaft flat is facing set screw, then tighten set screw against shaft. Figure 19. Installing cutterhead guard. -21- Model G0604Z (Mfd. Since 02/24)

  • Page 24: Dust Collection

    (see Figure 20). Tug hose to make sure it does not come off. DO NOT operate Model G0604Z without an adequate dust collection system. This Note: A tight fit is necessary for proper jointer creates substantial amounts of wood performance.

  • Page 25: Test Run

    Press START button to start motor. Verify Calibrating Depth Scale (Page 49). • motor operation, then press STOP button to stop motor. Setting Fence Stops (Page 50). • The motor should run smoothly and without unusual problems or noises. -23- Model G0604Z (Mfd. Since 02/24)

  • Page 26: Section 4: Operations

    Read books/magazines or get formal training before beginning any proj- ects. Regardless of the content in this sec- tion, Grizzly Industrial will not be held liable for accidents caused by lack of training. -24- Model G0604Z (Mfd. Since 02/24)

  • Page 27: Stock Inspection & Requirements

    Never use it to cut MDF, particle board, ply- wood, laminates, drywall, backer board, metals, glass, stone, tile, products with lead-based paint, or products that contain asbestos. Cutting these may lead to injury or machine damage. -25- Model G0604Z (Mfd. Since 02/24)

  • Page 28: Setting Depth Of Cut

    Figure 25. Location of depth-of-cut scale. lock to secure the setting (see Figure 24). Infeed Table Lock Depth Scale Scale Pointer Infeed Table Adjustment Lever Figure 26. Location of depth-of-cut components. Figure 24. Infeed table controls. -26- Model G0604Z (Mfd. Since 02/24)

  • Page 29: Squaring Stock

    Surface Plane on a Thickness Planer— Opposite face of workpiece is surface planed flat with a thickness planer. Previously Jointed Edge Previously Surface Planed Face -27- Model G0604Z (Mfd. Since 02/24)

  • Page 30: Surface Planing

    Repeat Step 6 until entire surface is flat. Tip: When squaring up stock, cut opposite side of workpiece with a planer instead of the jointer to ensure both sides are parallel. Removed Surface Figure 28. Illustration of surface planing results. -28- Model G0604Z (Mfd. Since 02/24)

  • Page 31: Edge Jointing

    Figure 30. Illustration of edge jointing results. Tip: When squaring up stock, cut opposite edge of workpiece with a table saw instead of the jointer—otherwise, both edges of work- piece will not be parallel with each other. -29- Model G0604Z (Mfd. Since 02/24)

  • Page 32: Bevel Cutting

    DO NOT let them get closer Removed than 4" from moving cutterhead at any time Surface during operation! Figure 32. Illustration of bevel cutting results. Repeat cutting process, as necessary, until you are satisfied with the results. -30- Model G0604Z (Mfd. Since 02/24)

  • Page 33: Rabbet Cutting

    However, it is possible to make rabbet cuts with workpieces up to 1" thick without removing the cutterhead guard. This is done by performing the rabbet cut with the workpiece on end (similar to when you are edge jointing). -31- Model G0604Z (Mfd. Since 02/24)
  • Page 34 Step 3 (see Checking/Adjusting Cutterhead Guard on Page 39). Place workpiece firmly against fence and infeed table. CAUTION: To ensure workpiece remains stable during cut, concave sides of workpiece must face toward table and fence. -32- Model G0604Z (Mfd. Since 02/24)

  • Page 35: Section 5: Accessories

    Inserts measure 14 x 14 x 2mm. cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly. NOTICE Refer to our website or latest catalog for additional recommended accessories.

  • Page 36: Section 6: Maintenance

    Any other unsafe condition. Monthly Check • V-belt tension, damage, or wear (Page 41). • Clean/vacuum dust buildup from inside cabi- net and off motor. Figure 37. Recommended products for protecting unpainted cast-iron and steel. -34- Model G0604Z (Mfd. Since 02/24)

  • Page 37: Lubrication

    Lubrication Frequency ....... As Needed Place one or two drops of light machine oil on fence pivot points (see Figure 40) as needed. Figure 38. Recommended product for machine lubrication. Figure 40. Fence lubrication locations. -35- Model G0604Z (Mfd. Since 02/24)

  • Page 38: Section 7: Service

    11. Test all legs for power; repair/replace if at fault. 12. Centrifugal switch/contact points at fault. 12. Adjust centrifugal switch/clean contact points. Replace either if at fault. 13. Motor or motor bearings at fault. 13. Replace motor. -36- Model G0604Z (Mfd. Since 02/24)
  • Page 39 2. Loose or incorrectly installed insert(s). 2. Remove/replace insert(s) and install properly along length of (Page 43). workpiece. 3. Dirt or debris under insert(s). 3. Remove insert(s), clean bottom of insert/cutterhead mounting pocket and re-install (Page 43). -37- Model G0604Z (Mfd. Since 02/24)
  • Page 40 2. Insert(s) not adjusted at even heights in 2. Remove, clean bottom of insert/cutterhead mounting cut produced. cutterhead. pocket, and re-install any inserts that are "raised" in cutterhead (Page 43). 3. Warped infeed or outfeed table. 3. Regrind/replace table. -38- Model G0604Z (Mfd. Since 02/24)

  • Page 41: Checking/Adjusting Cutterhead Guard

    Items Needed Figure 41. Cutterhead guard against fence. Work Gloves ..........1 Pr. Hex Wrenches 4, 6mm ........1 Ea. Straight Jaw Pliers 10" ........1 -39- Model G0604Z (Mfd. Since 02/24)
  • Page 42 (see Figure 44). Clockwise Rotation Screw Fence Cutterhead Guard Clamp Figure 43. Rotating cutterhead guard clamp (tables removed for clarity). Figure 44. Location of cutterhead guard shaft set screw. -40- Model G0604Z (Mfd. Since 02/24)

  • Page 43: Tensioning/Replacing V-Belt

    Tighten motor mount hex nuts (see Figure 45), and install cabinet rear panel and belt Figure 45. Motor adjustment location. guard. Press down on motor to keep tension on belt. -41- Model G0604Z (Mfd. Since 02/24)

  • Page 44: Aligning Pulleys

    Pulley Figure 48. Motor pulley set screw locations. Replace cabinet rear panel and belt guard, then move fence to desired position. -42- Model G0604Z (Mfd. Since 02/24)

  • Page 45: Rotating/Replacing Indexable Inserts

    Cutterhead inserts are extremely sharp. Wear work gloves to avoid the risk of seri- ous personal injury during the following The Model G0604Z spiral cutterhead is equipped steps in this section. with 4-sided indexable carbide inserts. Each insert can be removed, rotated, and re-installed To replace or rotate indexable insert: to use any of its four cutting edges.

  • Page 46: Checking/Adjusting Table Parallelism

    Stop Bolts is properly set so guard springs back over cutterhead when it is pulled back and released, as shown in Checking/Adjusting Cutterhead Guard on Page 39. Figure 51. Outfeed table positive stop bolts. -44- Model G0604Z (Mfd. Since 02/24)
  • Page 47 — If straightedge does not sit flat against with cutterhead. Perform Adjusting Table both infeed and outfeed tables in any of Parallelism procedure on Page 46. positions, proceed to Adjusting Table Parallelism on Page 46. -45- Model G0604Z (Mfd. Since 02/24)
  • Page 48 (see Figure 57). Eccentric Bushing (1 of 4) Figure 57. Eccentric bushing and set screw location. -46- Model G0604Z (Mfd. Since 02/24)
  • Page 49 Rotate cutterhead so inserts will not inter- fere, then place straightedge across infeed/ outfeed tables and adjust infeed table even with outfeed table (see Figure 59). -47- Model G0604Z (Mfd. Since 02/24)

  • Page 50: Setting Outfeed Table Height

    Tighten outfeed table lock so outfeed table will not move during operation. Tighten positive stop bolts, then jam nuts. Install cutterhead guard, fence, and rear cabinet panel. Figure 61. Outfeed table positive stop bolts. -48- Model G0604Z (Mfd. Since 02/24)

  • Page 51: Adjusting Infeed Table Stop Bolts

    Calibrating Depth Table Stop Bolts Scale The infeed table on the Model G0604Z has posi- The depth scale can be calibrated or "zeroed" to tive stop bolts that, when properly set up, allow make sure the cutting depth shown on the scale the operator to quickly adjust the infeed table matches the actual cutting depth (per pass).

  • Page 52: Setting Fence Stops

    135° while resting on bolt (check angle with a while resting on bolt (verify angle with 45° 45º square set to 135°), then tighten jam nut square), then tighten jam nut loosened in loosened in Step 3. Step 3. -50- Model G0604Z (Mfd. Since 02/24)

  • Page 53: Section 8: Wiring

    Technical Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -51- Model G0604Z (Mfd. Since 02/24)

  • Page 54: Wiring Diagram 110V

    110V 14NO Motor Junction Box OL Relay Ground NHD NTH-21 S Capacitor CD60 150μF 300VAC R Capacitor CBB60 35μF 450VAC Ground MOTOR 110V MAG SWITCH 110V NHD MS-18D111D7N212P -52- READ ELECTRICAL SAFETY Model G0604Z (Mfd. Since 02/24) ON PAGE 51!

  • Page 55: Wiring Diagram 220V

    220V 14NO Motor Junction Box OL Relay Ground NHD NTH-11 S Capacitor CD60 150μF 300VAC R Capacitor CBB60 35μF 450VAC Ground MOTOR 220V MAG SWITCH 220V NHD MS-11D111G7N112P -53- READ ELECTRICAL SAFETY Model G0604Z (Mfd. Since 02/24) ON PAGE 51!

  • Page 56: Electrical Components

    Electrical Components Figure 71. Control panel wiring. Figure 73. Magnetic switch wiring (110V). Figure 72. Motor junction box (110V). -54- READ ELECTRICAL SAFETY Model G0604Z (Mfd. Since 02/24) ON PAGE 51!

  • Page 57: Section 9: Parts

    SECTION 9: PARTS We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability. Main (220V Conversion) 136X 137X...
  • Page 58 CAP SCREW M8-1.25 X 80 P0604Z053 CAP SCREW M5-.8 X 12 P0604Z107 CUTTERHEAD PULLEY P0604Z054 CHIP DEFLECTOR P0604Z108 CUTTERHEAD PULLEY WASHER -56- BUY PARTS ONLINE AT GRIZZLY.COM! Model G0604Z (Mfd. Since 02/24) Scan QR code to visit our Parts Store.
  • Page 59 P0604Z129 HEX WRENCH 6MM P0604Z143 MOTOR CORD 14G 3W 31" P0604Z130 HEX WRENCH 8MM P0604Z144 CONTROL PANEL CORD 18G 5W 94" -57- BUY PARTS ONLINE AT GRIZZLY.COM! Model G0604Z (Mfd. Since 02/24) Scan QR code to visit our Parts Store.

  • Page 60: Cabinet

    237-1 (220V Conversion) 237X-3 237X-4 228-1 228-3 228-8 228-7 228-6 228-4 237X-2 237X-1 228-10 228-9 237X 228-2 228-12 228-5 228-11 228-11 -58- BUY PARTS ONLINE AT GRIZZLY.COM! Model G0604Z (Mfd. Since 02/24) Scan QR code to visit our Parts Store.
  • Page 61 228-7 P0604Z228-7 BALL BEARING 6023-2RS REAR 238-13 P0604Z238-13 PEDAL 228-8 P0604Z228-8 CENTRIFUGAL SWITCH CONTACT 238-14 P0604Z238-14 HEX BOLT M8-1.25 X 50 -59- BUY PARTS ONLINE AT GRIZZLY.COM! Model G0604Z (Mfd. Since 02/24) Scan QR code to visit our Parts Store.

  • Page 62: Labels & Cosmetics

    Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. -60- BUY PARTS ONLINE AT GRIZZLY.COM!

  • Page 63: Warranty & Returns

    WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

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