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TCE 4225
de Originalbetriebsanleitung
Reifenmontiermaschine
es Manual original
Máquina para montaje de neumáticos
nl Oorspronkelijke gebruiksaanwijzing
Bandenmonteermachine
cs Původní návod k používání
Stroj pro montáž a demontáž pneu-
matik
en Original instructions
Tire changer
it Istruzioni originali
Smontagomme
pt Manual original
Máquina de montagem de pneus
tr Orijinal işletme talimatı
Lastik sökme ve takma makinesi
fr Notice originale
Machine à monter les pneus
sv Bruksanvisning i original
Däckmonteringsmaskin
pl Instrukcją oryginalną
Zmieniacz opon
zh
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Table of Contents
Related Manuals for Bosch TCE 4225
Summary of Contents for Bosch TCE 4225
- Page 1 TCE 4225 de Originalbetriebsanleitung en Original instructions fr Notice originale Reifenmontiermaschine Tire changer Machine à monter les pneus es Manual original it Istruzioni originali sv Bruksanvisning i original Máquina para montaje de neumáticos Smontagomme Däckmonteringsmaskin nl Oorspronkelijke gebruiksaanwijzing pt Manual original pl Instrukcją...
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Page 2: Table Of Contents
22 | TCE 4225 | Contents Symbols Used Maintenance Documentation Suggested lube TCE 4225 Cleaning and servicing Additional adhesive tags 6.2.1 Maintenance intervals 6.2.2 Condensate removal Operator instructions 6.2.3 Nebulizer oil refi ll Important information 6.2.4 Change oil in the oil nebulizer... -
Page 3: Symbols Used
Important – warns of a potentially hazardous situa- tion in which the TCE 4225, the test sample or other object in the vicinity could be damaged. In addition to these warnings, the following symbols are also used: Info –... -
Page 4: Operator Instructions
TCE 4225 has to be installed on an even surface made Electromagnetic compatibility (EMC) of concrete or similar materials, and has to be firmly The TCE 4225 is a class A product as per EN 61 326. anchored. A pneumatic connection is requested. Delivery specification... -
Page 5: Description Of Unit
Description of unit Description of function Below are reported the main functions of the listed On the TCE 4225 there are rotating and mo- components of the TCE 4225: ving parts that could injure fingers and arms. Pedal box, comprehends control pedals of the equip- ment (locking flange rotation pedal, bead breaking pedal, locking jaws pedal, inflation pedal). -
Page 6: Initial Commissioning
1. Remove the tape and the fixing clamps from the lift the column with a hoist. pallet and the packaging cardboard. After unpacking check the integrity of TCE 4225 and check that no components are visibly damaged. In case of doubt do not proceed to start-up and con- tact a qualified technician and/or your vendor. -
Page 7: Column Fixing
Initial commissioning | TCE 4225 | 27 4.2.3 Column fixing Warning: when unlocking the rod keep a hand under- neath it. 1. Fix the column to the casing with the screws contai- ned in the provided accessories box. 3. Remove the rod; remove the spring and put again the rod in its original seat, locking it at the end stop. -
Page 8: Mounting The Bead Breaker Arm
28 | TCE 4225 | Initial commissioning 4.2.5 Mounting the bead breaker arm 4.2.6 Mounting of the inflation device for tubeless tires 1. Remove the external elastic ring and take off the hin- 1. Install the air tank behind the column by fitting the 2 ge rod from its housing in the bead breaking arm. -
Page 9: Machine Positioning
The barycentre of the TCE 4225 does not lie in its centre. € It is necessary to lift the machine slowly. 4. Lift the TCE 4225 with a lift crane and install it in the 4.2.7 Machine positioning designed area respecting the minimum distances s shown in the picture. -
Page 10: Pneumatic Connection
30 | TCE 4225 | Initial commissioning Electrical connection For safe and ergonomic use of the TCE 4225 it is recommended to leave a minimum of 500 mm space 1. Check the correspondence of the mains tension and from surrounding walls. -
Page 11: Operating Instructions
Operating instructions | TCE 4225 | 31 Operating instructions Lubricate the side of the tire and the hump with mounting paste to make the bead breaking opera- Warning - tire or rim damage danger! tions easier. Excessive pressure can e. g. result in cracks (on the inside/outside) of the tire. -
Page 12: Demounting
32 | TCE 4225 | Operating instructions 9. Press the rotation pedal to rotate clockwise the lo- 5.1.2 Demounting cking plate, until complete ejection of the bead from Warning – hand injury danger! the rim. During locking plate rotation there is a risk of crush injuries. -
Page 13: Mounting Preparations
Operating instructions | TCE 4225 | 33 4. While holding the bead in the semi-drop centre press 5.2.1 Mounting preparations the rotation pedal and keep turning the locking plate Warning – damage risk for RFT or UHP tires! until the upper tire bead has passed close to the Cracks in case of operation on cold tire. -
Page 14: Inflation
Safety device: To protect the operator from eventual dangers that can occur during tire inflating on the locking plate, the TCE 4225 has been equipped with a valve that limits operational pressure to 3,5 bar. 5.3.1 Inflation with inflation pipe 1. -
Page 15: Functioning Anomalies
To speed up intervention it is important to tell during the phone call the data reported on the identification plate (tag on the back of the TCE 4225) and the type of malfunction. Any intervention on the electrical, hydraulic or pneumatic system, has to be performed exclusively by qualified technicians which are properly trained. -
Page 16: Maintenance
Before any cleaning or maintenance interven- in the lower part of the water separator. tion, disconnect the pneumatic system of the TCE 4225. To guarantee full efficiency of the TCE 4225 and to 6.2.3 Nebulizer oil refill ensure functioning without anomalies it is essential to 1. -
Page 17: Spare And Wearing Parts
4. Follow what shown for first start up (see chap. 4.2). Mounting tool 1 695 102 647 5. Fix again the TCE 4225 with its four screws on the Tool tab protections (5 pieces) 1 695 101 608 pallet (see chap. 4.2). -
Page 18: Technical Data
38 | TCE 4225 | Technical data Technical data Glossary TCE 4225 Rim, structure and names Function Specifications Maximum noise level. 70 dB Bead breaking cylinder force. 2600 N (2,6 t) Compressed air supply 8 – 12 bar Power supply tension...