Kaden KSI Series Installation Manual

Kaden KSI Series Installation Manual

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Summary of Contents for Kaden KSI Series

  • Page 1 MULTI-AIR CONDITIONER Installation Manual...
  • Page 2: Table Of Contents

    Table of contents Safety precautions KSI Split Air Conditioner KSI accessories 2. KSI installation summary –indoor unit 3. KSI unit parts 4. KSI indoor unit installation Installation instructions – indoor unit Prior to installation 5. KSI wiring Electrical wiring work Take note of fuse specifications Drain hose must be on bottom Do not intertwine signal cable with other wires...
  • Page 3 9. KM automatic wiring/piping connection Automatic wiring/piping connection function How to activate this function Important note Read this manual carefully before installing or operating your new air conditioning unit. Make sure to save this manual for future reference. Kaden Installation Manual | 3...
  • Page 4: Safety Precautions

    Children must not weight, or the installation is not done properly, the unit play with the appliance. Cleaning and user maintenance may drop and cause serious injury and damage. must not be made by children without supervision. 4 | Kaden Installation Manual...
  • Page 5 60335.2.40 to determine the safe minimum floor area for the installation. Make sure that the area has been made safe by having suitable ventilation and is free from ignition sources before charging or recovering the charge of R32. Kaden Installation Manual | 5...
  • Page 6 6. Only ARC (Australian Refrigeration Council) license holders can install and commission this air conditioner. This air conditioner must be installed to meet the requirements of the current version of AS/NZS 5149. It is illegal to vent some types of refrigerant to the atmosphere. 6 | Kaden Installation Manual...
  • Page 7: Ksi Split Air Conditioner

    OH&S requirements This appliance must be installed, maintained, and removed only by an Authorised Person. For continued safety of this appliance, it must be installed and maintained in accordance with the manufacturer’s Instructions. REFRIGERANT Kaden Installation Manual | 7...
  • Page 8: Ksi Accessories

    Clip anchor Mounting plate fixing screw ST3.9 x 25 Remote controller Fixing screw for remote controller holder ST2.9 x 10 Remote controller holder Dry battery AAA.LR03 Drain seal Drain joint Owner’s and Controller Manual Installation Manual 8 | Kaden Installation Manual...
  • Page 9: Ksi Installation Summary -Indoor Unit

    2. KSI installation summary – indoor unit 100mm 120mm 120mm 1800mm Select installation location Determine wall hole position Attach mounting plate Drill wall hole Kaden Installation Manual | 9...
  • Page 10 Connect piping Connect wiring Prepare drain hose Wrap piping and cable STEP Mount indoor unit 10 | Kaden Installation Manual...
  • Page 11: Ksi Unit Parts

    A, B, and C directions should be free from intrusion or obstruction. • This illustration is for explanation purposes only. The actual style of indoor and outdoor unit may be slightly different. • Copper refrigerant lines must be insulated independently. Kaden Installation Manual | 11...
  • Page 12: Ksi Indoor Unit Installation

    ✓ Firm and solid — the location will not vibrate ✓ Strong enough to support the weight of the unit ✓ A location at least one meter from all other electrical devices (e.g. TV, radio, computer) 12 | Kaden Installation Manual...
  • Page 13 5mm diameter holes in the wall and insert the sleeve When drilling the wall hole, make sure to avoid wires, anchors provided. Then secure the mounting plate to the plumbing, and other sensitive components. wall by tightening the screws directly into the clip anchors. Kaden Installation Manual | 13...
  • Page 14 Width of indoor unit relative to plate • Height of indoor unit relative to plate • Recommended position of wall hole (both to the left and right of mounting plate) • Relative distances between screw holes 14 | Kaden Installation Manual...
  • Page 15 406.4mm 377.8mm 338.2mm 71.6mm 25.7mm 346.8mm 453.2mm Model A – KSI06 / KSI09 / KSI12 645±1mm 531±0.5mm 65mm 65mm 65mm 65mm 65mm 65mm 54mm 429.5±0.5mm Model E – KSI18 / KSI24 / KSI28 Kaden Installation Manual | 15...
  • Page 16 This will prevent proper drainage. Plug the unused drain hole To prevent unwanted leaks you must plug the unused drain hole with the rubber plug provided. 16 | Kaden Installation Manual...
  • Page 17: Ksi Wiring

    The indoor unit is powered by the outdoor unit. Do not power indoor unit from separate power source. Cable Conductor Type Remarks size (mm²) Interconnect Type 3 cable + Earth power cable 60245 (Ground) IEC 57 1 Ø 230 V Kaden Installation Manual | 17...
  • Page 18: Electrical Wiring Work

    10mm 3. Attach round crimp-type terminal to each wire as shown below. Select the size of round crimp-type terminal after considering the specifications of terminal block and wire diameter. 10mm Round crimp type terminal Sleeve 18 | Kaden Installation Manual...
  • Page 19: Take Note Of Fuse Specifications

    5. Feed the signal wire through this slot, from the back of the unit to the front. 6. Facing the front of the unit, connect the wire according to the indoor unit’s wiring diagram, connect the u-lug and firmly screw each wire to its corresponding terminal. Kaden Installation Manual | 19...
  • Page 20: Drain Hose Must Be On Bottom

    6. Remove the bracket or wedge that is propping up the unit. 7. Using even pressure, push down on the bottom half of the unit. Keep pushing down until the unit snaps onto the hooks along the bottom of the mounting plate. 20 | Kaden Installation Manual...
  • Page 21: Ksi Electrical Checks

    Electrical safety checks Wi-Fi operation setup  After installation, confirm that all electrical wiring is installed For instructions on setting up Wi-Fi connectivity for your Kaden in accordance with local and national requirements, and air conditioner, please scan the QR code below, according to the Installation Manual.
  • Page 22: Ksi Test Run

    Water drains properly from drain hose All piping is properly insulated Unit performs COOL function Manual control button properly Unit performs HEAT function properly Indoor unit louvres rotate properly Indoor unit responds to remote controller 22 | Kaden Installation Manual...
  • Page 23: Ksi Error Codes

    Communication error between outdoor main chip and TS33 △ compressor driven chip 7 times PC 03 Low pressure protection TS13-INV △ 1 time Indoor units mode conflict (match with multi outdoor unit) TS14 ○ ○ ✕ flash △ Kaden Installation Manual | 23...
  • Page 24 The design and specifications are subject to change without prior notice for product improvement. Consult with the sales agency or manufacturer for details. Any updates to the manual will be uploaded to the service website. Please check for the latest version. 24 | Kaden Installation Manual...
  • Page 25: Kmd Multi Ducted Air Conditioner

    MULTI DUCTED INDOOR AIR CONDITIONER KMD Multi Ducted Air Conditioner KMD09 | KDM12 | KMD18 | KMD24 Kaden Installation Manual | 25...
  • Page 26: Kmd Accessories

    OH&S requirements This appliance must be installed, maintained, and removed only by an Authorised Person. For continued safety of this appliance, it must be installed and maintained in accordance with the manufacturer’s Instructions. REFRIGERANT 26 | Kaden Installation Manual...
  • Page 27: Kmd Installation Summary

    2. KMD installation summary Install the indoor unit Install the drainpipe Install the outdoor unit Connect the signal wires Connect the wires Connect the refrigerant pipes Pressure test and evacuation Perform a test run Kaden Installation Manual | 27...
  • Page 28: Kmd Unit Parts

    2 Air in 3 Air filter 4 Electric control box 5 Wire control Note on illustrations Illustrations in this manual are for explanatory purposes. The actual shape of your indoor unit may be slightly different. 28 | Kaden Installation Manual...
  • Page 29: Kmd Indoor Unit Installation

    Strong and durable ceiling Indoor unit >20mm Left Right side side >20mm >2300mm (when no Service access Ceiling ceiling) >200mm >300mm Air outlet Floor Maintenance space ≥200mm >300mm 600mm x 600mm Air inlet maintenance clearance Kaden Installation Manual | 29...
  • Page 30 Descending ventilation opening and mounted hook Air filter Electric control box Unit: mm Air outlet Air return Size of Outline dimension MODEL opening size opening size mounted lug (Btu/h) KMD09/12 KMD18 KMD24 1100 1001 1140 30 | Kaden Installation Manual...
  • Page 31 The unit body must be completely aligned with the hole. screw bolt Ensure that the unit and the hole are the same size before moving on. NOTE: Confirm the minimum drain tilt is 1/100 or more. Kaden Installation Manual | 31...
  • Page 32 Ventilation panel NOTE: All the figures in this manual are for demonstration purposes only. The air conditioner you have purchased may be slightly different in design, though similar in shape. Air return flange 32 | Kaden Installation Manual...
  • Page 33 When drilling the wall hole, make sure to avoid wires, 2. Take off the blower housing. plumbing, and other sensitive components. 3. Take off the motor. Wall Indoor Outdoor Motor Blower housing ≈ 12mm Ventilated panel Kaden Installation Manual | 33...
  • Page 34 2. Attach the mouth of the drain hose to the unit’s outlet pipe. Sheath the mouth of the hose and clip it firmly with a pipe clasp. 1000 – 1500mm Drainpipe connecting port ≥100mm Lean over 1/50 34 | Kaden Installation Manual...
  • Page 35 Check whether water leaks from the joints. 1. Disconnect power to drain pump. 3. Turn off the air conditioner and put the cap back on. 2. Plumb drain pump spigot into gravity fed drain Kaden Installation Manual | 35...
  • Page 36: Kmd Wiring

    16. Connect the outdoor wires before connecting the 7. Only connect the unit to an individual branch circuit indoor wires. outlet. Do not connect another appliance to that outlet. 8. Make sure to properly ground the air conditioner. 36 | Kaden Installation Manual...
  • Page 37 The cable specifications are based on the assumption that a metal or plastic conduit is used with no more than three cables contained in a conduit and a voltage drop of 2%. Round crimp type terminal Sleeve Kaden Installation Manual | 37...
  • Page 38: Indoor Unit Wiring

    9. Ensure the control panel cable from the cassette cover panel is attached to the black 10-conductor connector plug. 10. Re-attach the electrical enclosure cover being careful not to squash the wiring. S1 S2 INDOOR UNIT 38 | Kaden Installation Manual...
  • Page 39: Kmd Test Run

    Any updates g. Ensure there is no vibration or abnormal noise to the manual will be uploaded to the service website. during operation. Please check for the latest version. Kaden Installation Manual | 39...
  • Page 40: Kmd Error Codes

    Communication error between outdoor main chip and TS33 △ compressor driven chip 7 times PC 03 Low pressure protection TS13-INV △ 1 time Indoor units mode conflict (match with multi outdoor unit) TS14 ○ ○ ✕ flash △ 40 | Kaden Installation Manual...
  • Page 41: Kmc Multi Cassette Air Conditioner

    MULTI CASSETTE AIR CONDITIONER KMC Multi Cassette Air Conditioner KMC09 | KMC12 | KMC18 Kaden Installation Manual | 41...
  • Page 42: Kmc Accessories

    OH&S requirements This appliance must be installed, maintained, and removed only by an Authorised Person. For continued safety of this appliance, it must be installed and maintained in accordance with the manufacturer’s Instructions. REFRIGERANT 42 | Kaden Installation Manual...
  • Page 43: Kmc Installation Summary

    2. KMC installation summary Install the indoor unit Install the drainpipe Install the outdoor unit Connect the refrigerant pipes Connect the signal wires Connect the wires Pressure test and evacuation Install the front panel Perform a test run Kaden Installation Manual | 43...
  • Page 44: Kmc Unit Parts

    3 Air out 4 Air in 5 Air-in grille 6 Display panel 7 Remote control Note on illustrations Illustrations in this manual are for explanatory purposes. The actual shape of your indoor unit may be slightly different. 44 | Kaden Installation Manual...
  • Page 45: Kmc Indoor Unit Installation

    Front panel B (Ceiling hole) Ceiling board >2500mnm Ground Distance from ceiling relative to height of indoor unit Type Model A (mm) H (mm) B (mm) KMC09 > 275 KMC12 > 235 KMC18 > 275 Kaden Installation Manual | 45...
  • Page 46 >1000mm >1000mm 545mm (Suspension bolt) 570mm (Body) 600mm (Ceiling opening) 647mm (Panel ) KMC compact models ceiling hole size Refrigerant piping side Drain hose side 770mm (Suspension bolt) 830mm (Body) 900mm (Ceiling opening) 950mm (Panel) 46 | Kaden Installation Manual...
  • Page 47 6. Mount the indoor unit. You will need two people to lift and secure it. Insert suspension bolts into the unit’s hanging holes. Fasten them using the included washers and nuts. Water level Kaden Installation Manual | 47...
  • Page 48: Note For New Home Installation

    In HEAT mode, the outdoor unit will discharge water. Ensure that the drain hose is placed in an appropriate area to avoid water damage and slippage. • Do not pull the drainpipe forcefully. This could disconnect it. 48 | Kaden Installation Manual...
  • Page 49: Note On Drainpipe Installation

    300mm. Incorrect installation could cause water to flow back into the unit and flood. • To prevent air bubbles, keep the drain hose level or slightly tiled up (<75mm). Kaden Installation Manual | 49...
  • Page 50: Kmc Wiring

    16. Connect the outdoor wires before connecting the 7. Only connect the unit to an individual branch circuit indoor wires. outlet. Do not connect another appliance to that outlet. 8. Make sure to properly ground the air conditioner. 50 | Kaden Installation Manual...
  • Page 51 The cable specifications are based on the assumption that a metal or plastic conduit is used with no more than three cables contained in a conduit and a voltage drop of 2%. Round crimp type terminal Sleeve Kaden Installation Manual | 51...
  • Page 52: Indoor Unit Wiring

    Firmly screw the u-lug of each wire to its corresponding terminal. Refer to the Serial Number and Wiring Diagram located on the cover of the electric control box. 52 | Kaden Installation Manual...
  • Page 53: Kmc Panel Installation

    (supplied with the panel) After installing the decoration panel, ensure that there is no space between the unit body and decoration panel. Otherwise air may leak through the gap and cause dewdrop. (See figure below) Kaden Installation Manual | 53...
  • Page 54: Kmc Test Run

    5. Ensure there is no vibration or abnormal noise during operation NOTE: If the unit malfunctions or does not operate according to your expectations, please refer to the Troubleshooting section of the Owner’s Manual before calling customer service. 54 | Kaden Installation Manual...
  • Page 55: Kmc Error Codes

    Trouble shooting: Use the remote controller. If the unit does not respond to the remote, the indoor PCB needs to be replaced; if the unit does respond, then the display board needs to be replaced. Kaden Installation Manual | 55...
  • Page 56 56 | Kaden Installation Manual...
  • Page 57: Km Multi Outdoor Unit

    MULTI OUTDOOR AIR CONDITIONER KM Multi Outdoor Unit KM24 | KM28 |KM46 Kaden Installation Manual | 57...
  • Page 58: Km Accessories

    Ø Ø 9.52 – 12.7 Ø Ø Pipe adaptor 12.7 – 15.9 Ø Ø 6.35 – 9.52 Ø Ø 12.7 – 9.52 Ø Ø 12.7 – 15.9 Ø Ø Owner’s and Controller Manual Installation Manual 58 | Kaden Installation Manual...
  • Page 59: Km Installation Summary

    2. KM installation summary Install the outdoor unit Connect the refrigerant pipes Connect the wires Evacuate the refrigeration system Connect the signal wires Perform a test run Kaden Installation Manual | 59...
  • Page 60: Km Specifications

    When installing multiple indoor units with a single outdoor unit, ensure that the length of the refrigerant pipe and the drop height between the indoor and outdoor units meet the requirements illustrated in the following diagram: Outdoor unit Indoor unit Max height difference Indoor unit 15000mm 10000mm 15000mm Indoor unit 60 | Kaden Installation Manual...
  • Page 61: Km Unit Installation

    ✕ Near animals or plants that will be harmed by hot air discharge. ✕ Near any source of combustible gas. ✕ In a location that is exposed to large amounts of dust. ✕ In a location exposed to excessive amounts of salty air. Kaden Installation Manual | 61...
  • Page 62 IN COLD CLIMATES In cold climates, make sure that the drain hose is as vertical as possible to ensure swift water drainage. If water drains too slowly, it can freeze in the hose and flood the unit. 62 | Kaden Installation Manual...
  • Page 63: Notes On Drilling Hole In Wall

    Place the protective wall cuff in the hole. This protects the edges of the hole and helps seal it when you finish the installation process. 3000mm or more 250mm or more 250mm 600mm or more or more 1500mm or more Kaden Installation Manual | 63...
  • Page 64: Km Refrigerant Piping Connection

    3000 5000 2500 KSI28 3000 5000 2500 KMD09 3000 2500 1000 KMD12 3000 2500 1000 KMD18 3000 3000 2000 KMD24 3000 3000 2000 KMC09 3000 2500 1000 KMC12 3000 2500 1000 KMC18 3000 3000 2000 64 | Kaden Installation Manual...
  • Page 65 Oil trap Oil trap 10000mm 6000mm Outdoor unit Indoor unit 10000mm Liquid 6000mm piping Liquid piping The indoor unit is installed higher than the indoor unit The outdoor unit is installed higher than the indoor unit Kaden Installation Manual | 65...
  • Page 66: Connection Instructions - Refrigerant Piping

    4. Remove PVC tape from ends of pipe when ready to perform flaring work. DO NOT DEFORM PIPE WHILE CUTTING Be extra careful not to damage, dent, or deform the pipe while cutting. This will drastically reduce the heating efficiency of the unit. 66 | Kaden Installation Manual...
  • Page 67 Make sure the pipe is properly connected. Over- 8. Remove the flaring tool and flare form, then inspect the end tightening may damage the bell mouth and under- of the pipe for cracks and even flaring. tightening may lead to leakage. Kaden Installation Manual | 67...
  • Page 68: Note On Minimum Bend Radius

    Check to make sure there is no refrigerant leak after completing the installation work. If there is a refrigerant leak, locate and repair the leak before evacuating the system (refer to the Leak Testing and Evacuation section of this manual). 68 | Kaden Installation Manual...
  • Page 69: Km Wiring

    Note on isolator An isolator and leakage protection switch with protective device must be used (purchased separately). Isolator (purchased separately) Outdoor unit power wires Outdoor unit Indoor unit Indoor & outdoor connective wires (purchased separately) Kaden Installation Manual | 69...
  • Page 70: Circuit Breaker Recommendations

    The cable specifications are based on the assumption that a metal or plastic conduit is used with no more than three cables contained in a conduit and a voltage drop of 2%. Sleeve 70 | Kaden Installation Manual...
  • Page 71: Outdoor Unit Wiring

    Ssc greater than only to a supply with a short-circuit power Ssc greater than or equal to 4787737.5.” or equal to 3190042.5.” Kaden Installation Manual | 71...
  • Page 72: Wiring Figure

    Run the main power cord through the lower line-outlet of the cord clamp. - - - - This symbol indicates field wiring. NOTE: Use the magnetic ring to hitch the connective cable of indoor and outdoor units after installation. One magnetic ring is used for one cable. 72 | Kaden Installation Manual...
  • Page 73 To B To B To B To B 1 ( L ) 2 ( N ) 1 ( L ) 2 ( N ) POWER SUPPLY To B To A Model K Model L Model M Kaden Installation Manual | 73...
  • Page 74 S ( A ) L ( B ) N ( B ) S ( B ) L ( B ) N ( B ) S ( B ) POWER SUPPLY To A To B To C Model G 74 | Kaden Installation Manual...
  • Page 75 1 ( D ) 2 ( D ) 3 ( D ) POWER POWER SUPPLY SUPPLY To A To B To C To D To A To B To C To D Model G Model H Kaden Installation Manual | 75...
  • Page 76 1 ( L ) 2 ( N ) 1 ( L ) 2 ( N ) 1 ( L ) 2 ( N ) POWER SUPPLY To A To B To C To D To E Model F 76 | Kaden Installation Manual...
  • Page 77 A2:2011 in specific countries or districts, please make sure you apply the correct magnetic rings on your equipment according to the wiring diagram that adhere to the equipment. Please contact your distributor or installer to get further information and purchase magnetic rings. Kaden Installation Manual | 77...
  • Page 78: Km Leak Testing And Evacuation

    10. If the vacuum does not settle, repeat from Step 1 of Low pressure Vacuum Leak, pressure test and evacuation. If there is no valve pump change in system vacuum, unscrew the cap from the packed valve (high pressure valve). 78 | Kaden Installation Manual...
  • Page 79: Preparations And Precautions

    4. Using hexagonal wrench, fully open both the high pressure and low pressure valves. 5. Tighten valve caps on all three valves (service port, high pressure, low pressure) by hand. Tighten valves caps to ensure a leak tight connection using a torque wrench. Kaden Installation Manual | 79...
  • Page 80: Note On Adding Refrigerant

    (Total pipe length – pre-charge pipe length x N) (Total pipe length – pre-charge pipe length x N) length x N) m x 12g/m x 24g/m • Do not mix refrigerant types. Some systems require additional charging depending on pipe lengths. 80 | Kaden Installation Manual...
  • Page 81: Safety And Leakage Check

    Try and evaluate different solutions until the unit A, B, C, D are points for one-four type. A, B, C, D, and E are operates properly. points for the one-five type. Indoor unit check point Outdoor unit check point Kaden Installation Manual | 81...
  • Page 82: Km Test Run

    Ensure the manual buttons on the indoor unit work properly. e. Check to see that the drainage system is unimpeded and draining smoothly. Ensure there is no vibration or abnormal noise during operation. 82 | Kaden Installation Manual...
  • Page 83: Km Automatic Wiring/Piping Connection

    2. Check that the stop valves of the liquid pipe and gas pipe are open. 3. Turn on the breaker and wait at least 2 minutes. 4. Press the check switch on the outdoor PCB board unit LED display ‘CE’. Kaden Installation Manual | 83...
  • Page 84 kadenair.com.au...

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