Honeywell HERMetic UTImeter Gtex Chem IIC Operation And Service Manual
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Honeywell HERMetic UTImeter Gtex Chem IIC Operation And Service Manual

Portable gas tight electronic gauging device
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50489/GTEX Chem IIC/1805
Operation and Service Manual
for HERMetic UTImeter Gtex Chem IIC
This document is subject to changes without notice.
for use in corrosive and non corrosive liquids
Portable Gas Tight Electronic Gauging Device
Ullage - Temperature - Interface detector
1
Note 1: to identify the unit
refer to section 2
Note 2: before using the
instrument please
read this book.
UTImeter Gtex Chem IIC

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Summary of Contents for Honeywell HERMetic UTImeter Gtex Chem IIC

  • Page 1 Note 1: to identify the unit refer to section 2 Note 2: before using the instrument please read this book. This document is subject to changes without notice. Check updates on www.tanksystem.com or contact us at tanksystem@honeywell.com 50489/GTEX Chem IIC/1805 UTImeter Gtex Chem IIC...

  • Page 2: Table Of Contents

    1. Table of contents TABLE OF CONTENTS ........2 OPERATION ........... 28 8.1. ASIC RULES CONCERNING THE IDENTIFICATION OF YOUR EQUIPMENT4 ............28 CONTROL PAD 2.1..........4 ......29 ERIAL NUMBER ELECTING THE LANGUAGE 2.2..........4 BBREVIATIONS 8.2......
  • Page 3 9.8....44 TORAGE TUBE REPLACEMENT 9.9. ERIFICATION AND CERTIFICATION OF TAPES 9.10. ERIFICATION AND ADJUSTMENT OF THE ............45 READING INDEX 9.11....46 EMPERATURE VERIFICATION 9.11.1. Equipment required ......46 9.11.2. Preparing the Ice Point bath ..... 46 5.5.1 Checking the UTImeter ......

  • Page 4: Identification Of Your Equipment4

    2. Identification of your equipment 2.1. Serial number Each HERMetic instrument individually Identification plate identified with a 6 digits serial number starting with the letter G, example G10058. This serial number is printed on the identification plate that is located on top of the handle. See Figure 2-1. Figure 2-1 2.2.
  • Page 5 Figure 2-2 50489/GTEX Chem IIC/1805 UTImeter Gtex Chem IIC...
  • Page 6 3. General information When returned to Enraf Tanksystem SA or any 3.1. Shipment note of its agreed Service Stations equipment must be contamination-free. If it is determined that The following parts should be included in the the Purchasers equipment is contaminated, it shipment: will be returned to the Purchaser at the Purchasers expense.

  • Page 7: Certification

    If you need a copy of any of these certificates please contact: Enraf Tanksystem SA Rue de l'industrie 2 1630 Bulle, SWITZERLAND Telephone : +41-26-91 91 500 Telefax : +41-26-91 91 505 Web site : www.tanksystem.com E-mail tanksystem@honeywell.com 50489/GTEX Chem IIC/1805 UTImeter Gtex Chem IIC...
  • Page 8 Service Request Customer's address: ..........................................................................................................Telephone: ....................E-mail: ..................... Fax: ......................Type of unit or part: ........................................Serial number: ..................Short description of trouble: ................................................................................... Do you want a quotation before repair is started:..yes / no..... Repaired unit has to be returned to the following address: ........................

  • Page 9: Worldwide Service Stations Network

    ADDRESS TELEPHONE/FAX/E-MAIL SWITZERLAND ENRAF TANKSYSTEM SA Tel : +41-26-91 91 500 2, rue de l'Industrie Fax : +41-26-91 91 505 CH-1630 BULLE Tanksystem@honeywell.com BRAZIL TRIDENTE BRASIL Tel : +55-21-2233 1489 Rua Jeronimo de Mendonça, 186 E-mail : services@tridente.com.br Guaxindiba - São Gonçalo – RJ - 24722-040...
  • Page 10 12 Clipstone Brook Industrial Estate Fax :+44-1525-852345 Cherrycourt Way info@engmar.com LEIGHTON BUZZARD, BEDS, LU7 4TX U.S.A / TEXAS HONEYWELL HERMETIC Tel : +1-281-930 1777 4522 Center Street Fax : +1-281-930 1222 DEER PARK, TX 77536 Toll free call in the USA: 1-800-900 1778 hermetic@honeywell.com...

  • Page 11: Recommendation For Safe Use

    5. Recommendation for safe use According to TSB_7030_E, Issue 1 of November 18, 2014 1. This Operation and Service Manual is a guide in order to help the user to operate the device safely and correctly. 2. Nevertheless the maker disclaims all responsibility and liability for damage resulting from the use of the equipment regardless of the cause of the damage.
  • Page 12 8.3. For further guidance refer to the latest edition of International Safety Guide for Oil Tankers and Terminals (ISGOTT), or consult the appropriate Legislative Authority for the installation. 9. Warning: 9.1. Substitution of components may impair the intrinsic safety. Only use the device for the intended purpose as described in this manual.

  • Page 13: Functions - Key Features

    5. Functions - Key Features This HERMetic instrument is a gas-tight portable multiple functions gauging system that is designed ¹ An additional device, usable with 2” valves only, to perform under completely closed conditions in a can be provided that allows Reference Height single operation 3 measurements: and Innage measurement.

  • Page 14: Description

    6. Description 6.1. General Each HERMetic instrument individually Maintenance is easy because design is modular identified with a 6 digits serial number starting and allows quick exchange of parts. with the letter G, example G10058. This serial number is printed on the identification plate as shown on Figure 7-1.
  • Page 15 Figure 7-2 50489/GTEX Chem IIC/1805 UTImeter Gtex Chem IIC...

  • Page 16: Ultra Sensing Probe

    6.2. ULTRA sensing probe 6.2.1. Introduction The ULTRA sensing probe consists of a 6.2.2. Ullage detection stainless steel tube terminated by a high- tech plastic head which cannot be The ullage detector consists of two piezoceramic plates electronic removed from the tube. The sensing circuits.

  • Page 17: Interface Detection

    6.2.3. Interface detection The principle consists of a conductivity the liquid as well and the conductivity measurement between active electrodes associated electronic electrode and a grounded electrode. circuits modulate the coded signal to When the liquid is conductive (as water), generate the intermittent beep.

  • Page 18: Ape

    6.3. Tape The ETFE (TEFZEL) coated tape provides 3 main index is set up at the zero ullage level, the functions : reading of the tape is identical to the ullage. − It holds the sensing probe. − It contains 2 wires for transmitting the signal and the power between the display unit and the probe.

  • Page 19: Ape Protection

    6.4. Tape protection The tape protection tube is a mechanical safety prevents closing the valve. When the tape is device which prevents the valve from being closed wound up the protection tube will stay in position as long as the sensing probe is inside the tank. until it is pushed up by the sensing probe.

  • Page 20: Eading Index

    6.5. Reading index Zero ullage 1200 Reference level of tank 1100 1000 Liquid level Reaction point Figure 7-9 The tape reading at the height of the reading index point of the sensing probe is positioned at the of the instrument is indicating the distance liquid level.

  • Page 21: Ape Cleaner

    6.6. Tape cleaner position "DOWN": the wipers are not working, This HERMetic equipment is fitted with a tape the tape is free; cleaner that helps draining the liquid back to the position "UP": the wipers are cleaning the tank when rewinding the tape. It is very easy to tape.

  • Page 22: As Tightness

    6.7. Gas tightness 6.9. Housing and lid All parts are assembled together with either These parts are made in aluminium coated with gaskets or O-rings, that makes the device PA11 (Rilsan®). completely tight. The sealing of the axle holding the tape with the 6.10.

  • Page 23: Examples Of Installation Of The Gauging System

    7. Examples of installation of the gauging system 7.1. General The gauging system consists of the HERMetic When designing the gauging port and to avoid instrument and the associated HERMetic valve. damaging the tape during rewinding it is advised Two types of connector can be provided as shown to chamfer or to grind all sharp edges (on pipes, on Figure 8-1.
  • Page 24 7.2. Example of installation on a pipe, connector Q2 Figure 8-2 C.2-SS; C.2-SS-W; Valve designation A.2-SS A.4-2-1-SS C.2-SS-BL; C.2-SS-SEC Boring 2” 2” 2” Bottom connection thread or flange flange JIS 5K80 flange JIS10k100 *) HV (mm) H-655 *) HT (mm) H-615 H-629 / H-659...

  • Page 25: Connector Q2

    7.3. Example of installation on the deck, connector Q2 Figure 8-3 C.2-SS; C.2-SS-W; Valve designation A.2-SS A.4-2-1-SS C.2-SS-BL; C.2-SS-SEC Boring 2” 2” 2” Bottom connection thread or flange flange JIS 5K80 flange JIS10k100 *) HV (mm) *) HX (mm) H-655 H-615 H-629 / H-659...

  • Page 26: Connector Q1

    7.4. Example of installation on a pipe, connector Q1 SS1 Q1 SS1 Q1 Tank Zero Ullage level Reading index Reading index 460mm 460mm TS supply Thread Customer supply Flange Tank Deck Figure 8-4 Valve C.2-SS C.2-SS C.1-SS C.1-SS C.1-SS A.2-SS A.4-SS A.4-2-1-SS designation...

  • Page 27: Connector Q1

    7.5. Example of installation on the deck, connector Q1 Tank Zero Ullage level SS1 Q1 SS1 Q1 Reading index Reading index 460 mm 460 mm Tank Deck Thread Flange Figure 8-5 Valve C.2-SS C.2-SS C.1-SS C.1-SS C.1-SS A.2-SS A.4-SS A.4-2-1-SS designation C.2-SS-W C.2-SS-W...

  • Page 28: Operation

    8. Operation 8.1. Basic rules concerning the 5-key control pad Apart from the "ON" / "OFF" keys that are self- pressing "enter" (later on named "E") allows to explanatory, there are 3 other keys that help in enter a specific menu. customising the unit: The small pointer displayed on the left is showing pressing "+"...

  • Page 29: Selecting The Language

    5.1 Selecting the language English, German or French languages can be selected by following the sequences described in Figure 9-2. UTImeter Ver x.xx Battery LED menu Init. ********* 25.94 ° C T. unit Settings Resol. Language English Deutsch Francais Figure 9-2 Switch on the equipment, Wait until the temperature is displayed, Press on "+"...

  • Page 30: Translation Of Messages

    8.2. Translation of messages English German French Language Sprache Langues No Msg KeineMel LigneHS Error Fehler Erreur English Deutch Francais Invalid Ungültig Invalide Unknow Unbekan. Inconnu 8.3. Selecting the temperature scale The temperature can be displayed either in Celsius or Farenheit degrees. Refer to Figure 9-3. UTImeter Ver x.xx Battery...

  • Page 31: Selecting The Temperature Resolution

    5.2 Selecting the temperature resolution The temperature reading can be given with 1 or 2 digits after the dot. Select the appropriate resolution as shown on Figure 9-4. UTImeter Ver x.xx Battery LED menu Init. ******** 25.94 ° C T. unit Settings Resol.

  • Page 32: Activating The Led

    5.3 Activating the LED Refer to Figure 9-5. The LED can be activated on 2 modes: one is temporary, it is automatically erased when the unit is switched off, in order to save the battery life; the other is permanent, it will stay even is the unit is switched off. UTImete x.xx Batter...

  • Page 33: Muting The Buzzer

    8.4. Muting the buzzer UTImeter Ver x.xx Battery Init. Buzzer OFF ********* - / medium / 5 min 25.94 ° C auto Backlight ON Figure 9-6 When in measurement mode it is possible to mute the buzzer. Press on "-", Press on "-"...

  • Page 34: Instrument

    8.5. Checking the functions before using the instrument Before installing the HERMetic instrument as described in section 9.10, the following tests are recommended to ensure that the instrument is ready to work. 8.5.1. Battery 8.5.3. Ullage Refer to section 10.2 " Switch on the unit.

  • Page 35: Installation Of The Instrument

    − As soon as the sensor comes in contact with 8.6. Installation of the instrument the petroleum product the control beep will change for a continuous beep. Raise the − This HERMetic equipment must be coupled to sensing probe again until the continuous beep a certified HERMetic valve.

  • Page 36: Temperature Measurement

    − Engage the tape cleaner on "UP" position. 8.9. Temperature measurement Raise the probe to the next ullage level to be measured and repeat the procedure a.m. To − Install the HERMetic equipment as per 9.10 joggle the sensing probe the tape cleaner must "Installation of the instrument”.

  • Page 37: Care And Maintenance

    9. Care and Maintenance 9.1. Care Clean the instrument of any excess of liquid after use. Remove the housing lid and clean the tape housing. This cleaning must be done very properly, in particular when corrosive liquids are gauged, such as strong acids or caustic soda for instance.

  • Page 38: Checking The Battery

    5.5 Checking the battery Please note that in case you have to change the battery, it must be done only in a safe area. Refer to section 10.3 "Battery replacement". 9.1.1. Before starting gauging Switch on the unit. The buzzer tones every 2 seconds if the battery is not too low. The following sequences are displayed as per Figure 10-1, the 4 sequence shows the remaining power of the battery in percentage and as a bar-graph.

  • Page 39: During Gauging

    9.1.2. During gauging When the unit is already switched on and working, it is always possible to see what power is left with the battery by entering the settings menu: Press on "+" to enter the settings menu, Press on "enter", "LED menu" is displayed, Press on "+";...

  • Page 40: Battery Replacement

    9.2. Battery replacement Warning : change the battery only in a non hazardous area. − Unscrew the 2 screws of the battery holder using the 2,5 mm Hex Allen key which is located on the carrying case. See . − Pull it gently out. −...

  • Page 41: Tape Replacement

    9.3. Tape replacement THE REPLACEMENT OF THE TAPE DOES NOT REQUIRE TO RE-CALIBRATE THE TEMPERATURE. Follow the different sequences as described below. The Figure 13-1 : general assembly, list of the main spare parts can also help. 9.3.1. Disconnecting tape from sensor Follow the instructions of section 10.4 "Sensing...

  • Page 42: Disconnecting The Tape From The Reel

    − Follow the instructions of section 10.4 "Sensing 9.3.3. Disconnecting the tape from the reel probe replacement" to re-install the sensor on axle the tape. − Unlock the housing lid and remove it. − Carry out the functional tests as per 9.9 −...

  • Page 43: Sensing Probe Replacement

    9.4. Sensing probe replacement REPLACEMENT SENSING PROBE DOES REQUIRE CALIBRATE THE TEMPERATURE NOR THE ULLAGE / INTERFACE. 9.4.1. Disconnecting the old sensing probe − Unscrew the securing screw with the 1.5 mm Hex Allen key. − Pull carefully the adaptor out of the sensing probe tube by turning it slightly left and right.

  • Page 44: Display Unit Replacement

    − Refer to Figure 13.4: electronic box 9.6. Display unit replacement assembly TS 10190 at the end of the manual to identify components. THE REPLACEMENT OF THE DISPLAY UNIT − Disconnect the tape from the electronic DOES NOT REQUIRE TO RE-CALIBRATE THE box as specified in section 10.4.2.

  • Page 45: Verification And Adjustment Of The Reading Index

    9.10. Verification and adjustment of the reading index IMPORTANT NOTE: these adjusting values for To verify or to adjust the reading index, in the reading index are different from the heights particular after having renewed a tape, apply the shown in the section 8 "Examples of installation of following instruction: the gauging system".

  • Page 46: Temperature Verification

    9.11. Temperature verification 9.12. Ullage/Interface verification The temperature calibration curve is stored in the The sensitivity of the instrument in ullage / sensor memory and cannot be modified. The interface cannot be adjusted. Both ullage and calibration is set once at the factory and do not interface levels are set at the factory.

  • Page 47: Storage Of Herm

    9.16. Installation & General Care of 9.13. Storage of HERMetic devices HERMetic Valves For a proper storage of HERMetic products Refer to Recommendation for safe use, paragraph (UTImeter, Sampler, Thermometer and related 6.1: spare-parts…), we recommend: Clean the devices after use, ...grounding is effected through the quick Remove batteries...

  • Page 48: Trouble Shooting

    Trouble shooting 10.1. Safety warning As this equipment is designed and approved for use in an explosive area (intrinsic safe equipment), only authorized service stations and the factory are allowed to repair electronic circuits. However the customer can exchange parts and modules if the following points are observed : 1.

  • Page 49: Ullage And / Ori

    10.4. Ullage and/or Interface troubles Symptom Origin Action Section Buzzer switched off or Press on "-" to reactivate it The buzzer does not Pressing on "+" has no action Key-pad defective or 10.7 beep when the unit is Change the display unit switched on Press on "+": "Settings"...

  • Page 50: Coated Aluminium Parts

    10.7. Coated aluminium parts Rilsan®: PA 11 = Blue color The coating should be subject to regular and careful inspection. The continued used of the apparatus should not be permitted if inspection reveals that the protective material has become damaged to the extend that the underlying protected metal is visible, until such damage has been satisfactorily repaired.

  • Page 51: Specifications

    Specifications General Specifications Accuracy of ullage-interface detection ±2 mm (± 0.08” approx.) Ullage, interface indication Audible or visible Tape length 15 m/50 ft, 25 m/75 ft Tape graduation Metric/English Tape resolution 1 mm / 1/16” Tape accuracy ±1.5 mm/25 m (±1/16”/82 ft approx.) Meets ISO 4512 and API MPMS Chap 3.1A requirements Diameter of probe (without load) 23 mm (29/32”...

  • Page 52: Spare Parts

    6. Spare parts 11.1. How to proceed Each spare part is identified by the letters TS followed by a 5 digits number, as for instance TS 10223 for the sensor or TS 10221 for the 25 meters tape. Proceed as follows to identify the part you need to order: 1) Find the adequate drawing on the next pages;...
  • Page 53 11228 Screw cup 11233 Storage tube 1''-2'' 11235 Plate for battery holder 11240 Wiper holder 11246 Spring for battery holder 11247 Reel axle 11248 Gasket for battery holder 11249 Battery holder 11251 Axle cover 11254 Storage tube 1'' - Q1 without gaskets 11255 Storage tube 1'' - Q2...

  • Page 54: Spare Parts Drawings

    40300 Socket head cap screw M3x8 40303 Socket head cap screw M4x12 40306 Socket head cap screw M3x10 40316 Socket head cap screw M3x6 40319 Socket head cap screw M3x30 40326 Socket head cap screw M3x20 40327 Socket head cap screw M3x25 40555 Spacer M-M M3x6/M3x8 40621...
  • Page 55 Figure 13-1 : general assembly, list of the main spare parts 50489/GTEX Chem IIC/1805 UTImeter Gtex Chem IIC...
  • Page 56 Figure 13-2: display unit assembly TS 10227, details 50489/GTEX Chem IIC/1805 UTImeter Gtex Chem IIC...
  • Page 57 Figure 13-3: battery holder assembly TS 10189, details (the screws TS 40300 are not included in the TS 10189 assembly; they shall be ordered separately) 50489/GTEX Chem IIC/1805 UTImeter Gtex Chem IIC...
  • Page 58 Figure 13-4: electronic box assembly TS 10190, details (the screws TS 40765 and the plate TS 11210 are not included in the TS 10190 assembly; they shall be ordered separately) 50489/GTEX Chem IIC/1805 UTImeter Gtex Chem IIC...
  • Page 59 Figure 13-5: storage tube SS1-Q1 TS 10186, details 50489/GTEX Chem IIC/1805 UTImeter Gtex Chem IIC...
  • Page 60 Figure 13-6: storage tube SS1-Q2 TS 10187, details 50489/GTEX Chem IIC/1805 UTImeter Gtex Chem IIC...
  • Page 61 Figure 13-7: tape cleaner assembly TS 10206, details (the items TS 40621, TS 11228, TS 11223 are not included in the TS 10206 assembly; they shall be ordered separately) 50489/GTEX Chem IIC/1805 UTImeter Gtex Chem IIC...

  • Page 62: Valves Drawings & Declaration Of Conformity

    7. Valves drawings & Declaration of Conformity These documents are enclosed in following pages. 11.4. Valves drawings and tools Refer to the table and find the drawing in next section. Description Valve C2-SS-W, 2” flange DUJ, 20291 10083 weather cap Valve C2-SS-SEC, 2”...

  • Page 81: Declaration Of Conformity

    Declaration of Conformity Issue: 14 TSB_7013_E.docx IECEx Author: QD April 23, 2018 1 of 3 EU DECLARATION OF CONFORMITY EU-KONFORMITÄTSERKLÄRUNG / DÉCLARATION UE DE CONFORMITÉ Product: HERMetic UTImeter Gtex / Rtex / Otex Produkt: Produit: Object of the declaration: Gegenstand der Erklärung: Objet de la déclaration : ENRAF TANKSYSTEM SA Name and address of the manufacturer:...
  • Page 82 Issue: 14 TSB_7013_E.docx Declaration of Conformity IECEx Author: QD April 23, 2018 2 of 3 Vertalingen Traducciones Product Producto Voorwerp van de verklaring Objeto de la declaración Naam en adres van de fabrikant Nombre y dirección del fabricante Het hierboven beschreven voorwerp is in overeenstemming de El objeto de la declaración descrita anteriormente es conforme desbetreffende harmonisatiewetgeving van de Unie con la legislación de armonización pertinente de la Unión...
  • Page 83 Issue: 14 TSB_7013_E.docx Declaration of Conformity IECEx Author: QD April 23, 2018 3 of 3 The Technical Construction File required by these Directives is maintained at: Die von den Richtlinien erforderten technischen Dokumentation wird archieviert in: ENRAF TANKSYSTEM SA Le dossier technique de construction nécessaire pour ces directives est maintenue à: Het technisch constructie dossier vereist door deze richtlijnen wordt bewaard in: Rue de l’Industrie 2 El expediente técnico de construcción requerido por dichas Directivas se mantiene a:...

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