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Read this manual carefully before operating this vehicle. OWNER’S MANUAL YZF320-A B7P-F8199-EZ...
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EAU46094 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
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EAU10103 Welcome to the Yamaha world of motorcycling! As the owner of the YZF320-A, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
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Important manual information EAU10134 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
Table of contents Location of important labels... 1-1 Adjusting the shock absorber Replacing the air filter element assembly........4-18 and cleaning the check hose ..7-16 Safety information......2-1 Luggage strap holders ....4-19 Checking the throttle Further safe-riding points ....2-5 Sidestand ........4-19 grip free play ......
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Table of contents Checking the front fork....7-29 Checking the steering ....7-30 Checking the wheel bearings ..7-30 Battery ...........7-30 Replacing the fuses.......7-32 Vehicle lights .........7-34 Replacing a turn signal light bulb ........7-34 Replacing the license plate light bulb ........7-35 Supporting the motorcycle....7-36 Troubleshooting ......7-36 Troubleshooting chart ....7-38 Motorcycle care and storage ..8-1...
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
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Location of important labels 100kPa=1bar kPa, psi kPa, psi 200, 29 250, 36 200, 29 250, 36 2MS-F1668-00...
Safety information EAU1028C Never operate a motorcycle with- pears to be very effective in reduc- out proper training or instruction. ing the chance of this type of Take a training course. Beginners accident. Be a Responsible Owner should receive training from a cer- Therefore: As the vehicle’s owner, you are re- tified instructor.
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Safety information Many accidents involve inexperi- • Always signal before turning or Protective Apparel enced operators. In fact, many op- changing lanes. Make sure that The majority of fatalities from motorcy- erators who have been involved in other motorists can see you. cle accidents are the result of head in- accidents do not even have a cur- The posture of the operator and...
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Safety information Avoid Carbon Monoxide Poisoning Do not run engine outdoors where When loading within this weight limit, All engine exhaust contains carbon engine exhaust can be drawn into keep the following in mind: monoxide, a deadly gas. Breathing a building through openings such Cargo and accessory weight carbon monoxide can cause head- as windows and doors.
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Yamaha accessories, which are avail- performed to your vehicle that change lightweight as possible and able only from a Yamaha dealer, have any of the vehicle’s design or operation should be kept to a minimum. been designed, tested, and approved characteristics can put you and others •...
Safety information operator and may limit control Remove all loose items from the EAU57610 Further safe-riding points ability, therefore, such accesso- motorcycle. Be sure to signal clearly when ries are not recommended. Check that the fuel cock (if making turns. Use caution when adding electri- equipped) is in the off position and Braking can be extremely difficult...
Safety information Always wear a helmet, gloves, EAUU0033 Correct usage Helmets trousers (tapered around the cuff Operating this vehicle without an ap- and ankle so they do not flap), and proved motorcycle helmet increases a brightly colored jacket. your chances of a severe head injury or Do not carry too much luggage on death in the event of an accident.
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Safety information ZAUU0004 ZAUU0006 Full-type: use only for riding at low to mid-range speeds ZAUU0005 Full-face-type: use for riding at mid-range to high speeds...
Instrument and control functions EAU10462 EAU10662 To lock the steering Main switch/steering lock All electrical systems are off. The key can be removed. EWA10062 WARNING Never turn the key to “OFF” or “LOCK” while the vehicle is moving. Otherwise the electrical systems will be switched off, which may result in LOCK loss of control or an accident.
6. Right turn signal indicator light “ ” the engine is started. Otherwise, have 7. High beam indicator light “ ” a Yamaha dealer check the vehicle. 8. Anti-lock Brake System (ABS) warning light “ ” ECA21211 NOTICE...
Instrument and control functions light remains on after adding oil, Use extra caution to avoid pos- EAUN2491 Multi-function meter unit stop the engine and have a Yamaha sible wheel lock during emer- dealer check the vehicle. gency braking. 8910 Have a Yamaha dealer check the vehicle as soon as possible.
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Instrument and control functions EWA12423 ECA10032 5. Push the “RESET” button to set NOTICE WARNING the minutes. Be sure to stop the vehicle before 6. Push the “SELECT” button to start Do not operate the engine in the ta- making any setting changes to the the clock.
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Instrument and control functions onds repeatedly. If this occurs, have a ECA10022 Multi-function display NOTICE Yamaha dealer check the electrical cir- cuit. Do not continue to operate the en- gine if it is overheating. Coolant temperature meter Transmission gear display MPG mile 1.
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Instrument and control functions ODO → TRIP 1 → TRIP 2 → TRIP F 5 km (3 mi), the fuel reserve trip- “L/100 km”: The amount of fuel (when low on fuel) → instant fuel con- meter will automatically reset and necessary to travel 100 km under sumption →...
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Instrument and control functions “AVE_ _._ km/L”: The average dis- Oil change tripmeter change tripmeter are flashing, push the tance that can be traveled on 1.0 L “RESET” button again for three sec- of fuel is shown. onds. “AVE_ _._ L/100 km”: The average amount of fuel necessary to travel If you change the oil before the oil 100 km is shown.
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Instrument and control functions Flashing pattern: turn the indicator On: the indicator light stays To set the shift activation point light on or off, and when set to on on when activated. (This set- select how the indicator will illumi- ting is selected when the indi- The shift indicator light activation point nate.
Instrument and control functions r/min to 13500 r/min, the indicator EAU1234M EAU12362 Handlebar switches Pass switch “PASS” light can be set in increments of Press this switch to flash the headlight. 200 r/min. Left Be sure to set the deactivation point to a higher engine speed When the dimmer switch is set than for the activation point, other-...
Instrument and control functions EAU12501 ECA10062 EAU12823 Horn switch “ ” Clutch lever NOTICE Press this switch to sound the horn. Do not use the hazard lights for an extended length of time with the en- EAU68270 Start/Engine stop switch “ / ”...
Instrument and control functions EAU12876 EAU12892 EAU12944 Shift pedal Brake lever Brake pedal 1. Shift pedal 1. Brake lever 1. Brake pedal The shift pedal is located on the left The brake lever is located on the right The brake pedal is located on the right side of the motorcycle.
Instrument and control functions EAU63040 The ABS performs a self-diagno- The Yamaha ABS (Anti-lock Brake sis test each time the vehicle first System) features a dual electronic con- starts off after the key is turned to trol system, which acts on the front and “ON”...
Instrument and control functions EAU13076 EAU13222 Fuel tank cap Fuel The fuel tank cap cannot be closed un- Make sure there is sufficient gasoline in less the key is in the lock. In addition, the tank. the key cannot be removed if the cap is EWA10882 WARNING not properly closed and locked.
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Instrument and control functions ately. If gasoline spills on your skin, recommended by Yamaha because it wash with soap and water. If gaso- can cause damage to the fuel system line spills on your clothing, change or vehicle performance problems.
Instrument and control functions EAU58301 EAU13435 EAU62622 Fuel tank overflow hose Catalytic converter Seats The exhaust system contains catalytic converter(s) to reduce harmful exhaust Passenger seat emissions. EWA10863 To remove the passenger seat WARNING 1. Insert the key into the seat lock, and then turn it clockwise.
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Instrument and control functions To install the passenger seat To install the rider seat 1. Insert the projections on the front 1. Insert the projection on the front of of the passenger seat into the seat the rider seat into the seat holder holders as shown, and then push as shown, and then place the seat the rear of the seat down to lock it...
Instrument and control functions EAU62930 EAU62550 Helmet holders Storage compartment 1. Helmet 2. Passenger seat 1. Helmet holder 1. Storage compartment To release a helmet from a helmet The helmet holders are located on the The storage compartment is located holder bottom of the passenger seat.
Instrument and control functions EAU39672 EAU68143 Turn the adjusting ring in direction (a) Rear view mirrors Adjusting the shock absorber to increase the spring preload. The rear view mirrors of this vehicle assembly Turn the adjusting ring in direction (b) can be folded forward or backward for This shock absorber assembly is to decrease the spring preload.
(or does not stay up), otherwise the sidestand could contact the ground and distract the operator, resulting in a possible loss of control. Yamaha’s ignition circuit cut-off system has been designed to assist the operator in fulfilling the respon- sibility of raising the sidestand be- fore starting off.
Instrument and control functions this system regularly and have a EAU57952 Ignition circuit cut-off system Yamaha dealer repair it if it does not This system prevents in-gear engine function properly. starts unless the clutch lever is pulled and the sidestand is up. Also, it will...
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The neutral switch may not be working. 6. Move the sidestand up. The motorcycle should not be ridden until 7. Pull the clutch lever. checked by a Yamaha dealer. 8. Shift transmission into gear. 9. Move the sidestand down. Does the engine stall? The sidestand switch may not be working.
• If necessary, add recommended coolant to specified level. 7-13 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check brake pads for wear. Front brake • Replace if necessary.
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• Make sure that operation is smooth. • Check throttle grip free play. Throttle grip 7-17, 7-27 • If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca- ble and grip housing. • Make sure that operation is smooth. Control cables 7-26 •...
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• Tighten if necessary. Instruments, lights, signals • Check operation. — and switches • Correct if necessary. • Check operation of ignition circuit cut-off system. Sidestand switch 4-19 • If system is not working correctly, have Yamaha dealer check vehicle.
ECA10311 NOTICE there is a control or function you do not between 0 and 1600 km (1000 mi). For understand, ask your Yamaha dealer. this reason, you should read the fol- Keep the engine speed out of lowing material carefully.
Turn Yamaha dealer check the vehicle. the vehicle power off and then To start the engine 3. Shift the transmission into the back on again to cancel the warn- 1.
Operation and important riding points EAUN0073 EAU16674 ECA10261 Shifting NOTICE ECAN0072 Even with the transmission in NOTICE the neutral position, do not Do not ride through deep water, oth- coast for long periods of time erwise the engine may be damaged. with the engine off, and do not Avoid puddles because they may be tow the motorcycle for long dis-...
Operation and important riding points EAU16811 EAU17214 Tips for reducing fuel con- Parking sumption When parking, stop the engine, and then remove the key from the main Fuel consumption depends largely on switch. your riding style. Consider the follow- EWA10312 ing tips to reduce fuel consumption: WARNING Shift up swiftly, and avoid high en-...
To avoid possible burns, let tivities incorrectly may increase brake components cool before your risk of injury or death during touching them. service or while using the vehicle. If you are not familiar with vehicle ser- vice, have a Yamaha dealer perform service.
However, a torque wrench and other tools are necessary to perform certain maintenance work correctly. If you do not have the tools or experi- ence required for a particular job, have your Yamaha dealer perform it for you.
From 25000 km or 25 months, repeat the maintenance intervals starting from 5000 km or 5 months. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and tech- nical skills.
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Periodic maintenance and adjustment ODOMETER READING (whichever comes first) ANNUAL 1000 km 5000 km 10000 km 15000 km 20000 km ITEM CHECK OR MAINTENANCE JOB CHECK 1 month 5 months 10 months 15 months 20 months • Check the air cut-off valve, reed Air induction sys- valve, and hose for damage.
15 months 20 months • Perform dynamic inspection us- Diagnostic system √ √ √ √ √ √ ing Yamaha diagnostic tool. check • Check the error codes. Air filter element • Replace. Every 15000 km (9000 mi) √ √ √ √...
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Periodic maintenance and adjustment ODOMETER READING (whichever comes first) ANNUAL 1000 km 5000 km 10000 km 15000 km 20000 km ITEM CHECK OR MAINTENANCE JOB CHECK 1 month 5 months 10 months 15 months 20 months • Check tread depth and for dam- age.
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• Replace. tridge • Check coolant level and vehicle √ √ √ √ √ for coolant leakage. 27 * Cooling system • Change with Yamaha genuine Every 3 years coolant. Front and rear √ √ √ √ √ √ 28 * •...
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Periodic maintenance and adjustment ODOMETER READING (whichever comes first) ANNUAL 1000 km 5000 km 10000 km 15000 km 20000 km ITEM CHECK OR MAINTENANCE JOB CHECK 1 month 5 months 10 months 15 months 20 months • Check operation. • Check throttle grip free play, and √...
1/2 turn past finger tight. However, the Yamaha dealer. Since heat and depos- with a wire thickness gauge and, if spark plug should be tightened to the its will cause any spark plug to slowly necessary, adjusted to specification.
Periodic maintenance and adjustment EAU36112 EAU62632 Canister Engine oil and oil filter car- tridge The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter car- tridge replaced at the intervals speci- fied in the periodic maintenance and lubrication chart.
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Make sure that the O-ring is properly An oil filter wrench is available at a seated. 1. Engine oil drain bolt Yamaha dealer. 2. Gasket 7. Install the new oil filter cartridge 6. Apply a thin coat of clean engine...
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Periodic maintenance and adjustment Be sure to wipe off spilled oil on any parts after the engine and exhaust sys- tem have cooled down. ECA11621 NOTICE In order to prevent clutch slip- page (since the engine oil also lubricates the clutch), do not 1.
We form specified in the periodic maintenance gine off and have a Yamaha dealer teams of specialists in the fields of me- and lubrication chart. check the vehicle.
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Periodic maintenance and adjustment 1. Left side panel 1. Maximum level mark 1. Upper panel 2. Bolt 2. Minimum level mark 2. Quick fastener 3. Coolant reservoir 3. Bolt 3. Check the coolant level in the 4. Left side cowling 4.
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Have a Yamaha dealer check the anti- Fit the projections on the cowling into Yamaha dealer change the coolant. freeze content of the coolant as the holes as shown.
Periodic maintenance and adjustment EAUN2240 4. Remove the air filter case cover by Replacing the air filter ele- removing the screws. ment and cleaning the check hose The air filter element should be re- placed at the intervals specified in the periodic maintenance and lubrication chart.
Throttle grip free play: 3.0–5.0 mm (0.12–0.20 in) 1. Check the hose on the front of the air filter case for accumulated dirt Periodically check the throttle grip free or water. play and, if necessary, have a Yamaha dealer adjust it. 7-17...
2 persons: To prevent this from occurring, have Front: your Yamaha dealer check and adjust Tire air pressure 200 kPa (2.00 kgf/cm², 29 psi) Rear: the valve clearance at regular intervals. The tire air pressure should be 250 kPa (2.50 kgf/cm², 36 psi)
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When a tire tread EWA10462 WARNING begins to show crosswise lines, have a Yamaha dealer replace The front and rear tires should be of the tire immediately. the same make and design, other- The replacement of all wheel...
2. Loosen the locknut at the crank- ride. If any damage is found, have case. a Yamaha dealer replace the wheel. Do not attempt even the smallest repair to the wheel. A de- formed or cracked wheel must be replaced.
Yamaha dealer. 1. No brake lever free play There should be no free play at the brake lever end. If there is free play, have a Yamaha dealer inspect the brake system. EWA14212 WARNING A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system.
EAU66670 Checking the front and rear Checking the brake fluid level peared, have a Yamaha dealer replace brake pads Before riding, check that the brake fluid the brake pads as a set. is above the minimum level mark.
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Periodic maintenance and adjustment Rear brake Use only the specified brake flu- fluid level goes down suddenly, have a id; otherwise, the rubber seals Yamaha dealer check the cause before may deteriorate, causing leak- further riding. age. Refill with the same type of brake fluid.
Drive chain slack: Changing the brake fluid Drive chain slack 35.0–45.0 mm (1.38–1.77 in) Have a Yamaha dealer change the The drive chain slack should be brake fluid every 2 years. In addition, checked before each ride and adjusted 4. If the drive chain slack is incorrect, have the seals of the master cylinders if necessary.
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Periodic maintenance and adjustment 3. Tighten the axle nut, then the lock- nuts to their specified torques. Tightening torques: Axle nut: 57 N·m (5.7 kgf·m, 42 lb·ft) Locknut: 16 N·m (1.6 kgf·m, 12 lb·ft) 4. Make sure that the drive chain pullers are in the same position, 1.
If a cable is wet areas. Service the drive chain as damaged or does not move smoothly, follows. have a Yamaha dealer check or re- ECA10584 place it. WARNING! Damage to the NOTICE outer housing of cables may result...
In pedals should be checked before each addition, the cable should be lubricat- ride, and the pedal pivots should be lu- ed by a Yamaha dealer at the intervals bricated if necessary. specified in the periodic maintenance Brake pedal chart.
EWA10732 Clutch lever WARNING If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. Otherwise, the sidestand could contact the ground and distract the operator, re- sulting in a possible loss of control.
The swingarm pivots must be lubricat- face and hold it in an upright posi- fork does not operate smoothly, ed by a Yamaha dealer at the intervals tion. WARNING! To avoid injury, have a Yamaha dealer check or re- specified in the periodic maintenance securely support the vehicle so pair it.
If any free acid) battery. There is no need to check smoothly, have a Yamaha dealer play can be felt, have a Yamaha the electrolyte or to add distilled water. check the wheel bearings. dealer check or repair the steer- However, the battery lead connections ing.
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3. Fully charge the battery before in- stallation. NOTICE: When install- working near batteries. In case Have your Yamaha dealer charge the of contact, administer the fol- battery if it seems to have discharged. ing the battery, be sure to turn lowing FIRST AID.
Periodic maintenance and adjustment EAUN0824 Fuse box 1 Replacing the fuses The main fuse is located under the passenger seat. To access the main fuse, proceed as follows. 1. Remove the passenger seat. (See page 4-15.) 2. Remove the tray by removing the quick fasteners.
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2. Remove the blown fuse, and then 4. If the fuse immediately blows install a new fuse of the specified again, have a Yamaha dealer amperage. WARNING! Do not check the electrical system. use a fuse of a higher amperage...
If a light does not come by removing the screw. on, check the fuse and then have a Yamaha dealer check the vehicle. 1. Turn signal light bulb socket 3. Remove the burnt-out bulb by pulling it out.
Periodic maintenance and adjustment EAU62670 5. Insert a new bulb into the socket. Replacing the license plate 6. Install the socket (together with light bulb the bulb) by pushing it in. 1. Remove the mudguard by remov- 7. Install the rear fender lower panel ing the quick fasteners.
However, should your motorcycle To service the front wheel require any repair, take it to a Yamaha 1. Stabilize the rear of the motorcy- dealer, whose skilled technicians have cle by using a motorcycle stand...
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Periodic maintenance and adjustment heaters or furnaces. Gasoline or gasoline vapors can ignite or ex- plode, causing severe injury or prop- erty damage. 7-37...
Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the compression. 4. Compression The engine does not start. There is compression.
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Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool- ant as soon as possible.
Be those available in coin-operated of many components. Washing, clean- sure to consult a Yamaha dealer for car washers. ing, and polishing will also give you a advice on what products to use be-...
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Motorcycle care and storage 2. Make sure all caps, covers, elec- 2. Wash the vehicle with a quality au- After washing trical couplers and connectors are tomotive-type detergent mixed 1. Dry the vehicle with a chamois or tightly installed. with cool water and a soft, clean absorbent towel, preferably mi- 3.
Motorcycle care and storage 6. Touch up minor paint damage Make sure there is no lubricant EAU83472 Storage caused by stones, etc. or wax on the brakes or tires. Always store the vehicle in a cool, dry 7. Wax all painted surfaces using a If necessary, wash the tires with place.
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Motorcycle care and storage 1. Make all necessary repairs and b. Pour a teaspoonful of engine wheels a little once a month in or- perform any outstanding mainte- oil into the spark plug bore. der to prevent the tires from be- nance.
Record the vehicle identification num- ber and the engine serial number in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. VEHICLE IDENTIFICATION NUMBER: 1. Vehicle identification number 1.
Yamaha will not disclose this data to a third party except in the following cas- es. In addition, Yamaha may provide vehicle data to a contractor in order to outsource services related to the han- dling of vehicle data.
Index Engine serial number ......10-1 Engine trouble warning light ....4-3 ABS............4-12 Neutral indicator light ......4-2 ABS warning light ........4-3 Air filter element and check hose, Front and rear brake pads, Oil pressure warning light ....... 4-2 replacing and cleaning .......
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Index Tool kit ............7-2 Troubleshooting ........7-36 Troubleshooting chart......7-38 Turn signal indicator lights......4-2 Turn signal light bulb, replacing....7-34 Turn signal switch ........4-9 Valve clearance........7-18 Vehicle identification number ....10-1 Vehicle lights.........7-34 Wheel bearings, checking.....7-30 Wheels ..........7-20 Yamalube..........7-13 11-2...