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Related Manuals for Idex Trebor MAGNUM 620R
Summary of Contents for Idex Trebor MAGNUM 620R
- Page 1 Phone: 800-669-1303 or 801-561-0303 Fax: 801-255-2312 e-mail: treborservice@idexcorp.com MAGNUM 620R PUMP Operation / Maintenance Manual SERIAL NUMBER (located on back of product): PATENTS: U.S. 09642426, U.S. 06106246, U.S. 05971402, U.S. 05370507 07/31/2019– M620R-C...
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Page 2: Table Of Contents
CONTENTS INSTALLATION ......................3 UNPACKING ...................... 3 UTILITIES / HOOK-UP ..................3 CHECK MUFFLER OPERATION ............... 5 1.3.a Purpose ....................5 1.3.b Adjustment ..................... 5 REMOTE EXHAUST HOOK-UP ................ 7 OPTIONS ........................8 FLUID PORT CONNECTION OPTIONS ............8 FLUID FITTINGS / SURGE SUPPRESSOR HOOK-UP ........8 START-UP ........................ -
Page 3: Installation
INSTALLATION UNPACKING After unpacking, the pump should be checked for any damage that may have occurred during shipment. Damage should be reported to the carrier immediately. The following items should be included within the shipping container: Item Description Magnum 620 Pump M620R Operation/Maintenance Manual UTILITIES / HOOK-UP... - Page 4 Figure 1-1: Dimensional Views ATTENTION: The pump should be operated with clean, dry air or nitrogen. Particulate, water and oils in the air supply can damage the pump. NOTE: 1. It is recommended that a filter be placed on the discharge side of the pump. 2.
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Page 5: Check Muffler Operation
CHECK MUFFLER OPERATION 1.3.a Purpose NOTE: The check muffler is not designed to control pump speed. Use of the check muffler for this purpose could result in serious damage to the pump. • Permits pump to operate reliably in systems that incorporate a discharge flow less than 3 gpm. - Page 6 • If none of the aforementioned conditions exist when operating the pump, then the final setting of the check muffler may be used. To obtain maximum flow capability and lowest start pressure (<10 psi), completely remove the spring assembly from the check muffler assembly. This is the recommended condition to obtain best performance and life from the pump.
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Page 7: Remote Exhaust Hook-Up
REMOTE EXHAUST HOOK-UP Some installations may benefit from remotely exhausting air from the pump to eliminate unwanted air turbulence or to prevent potentially damaging chemical vapors from entering the pump air cavities. • Remove existing Muffler Assembly from the back of pump head. •... -
Page 8: Options
OPTIONS FLUID PORT CONNECTION OPTIONS NOTE 1: Use O-ring to seal stainless steel or other rigid plumbing. Available Options A) Flare style tube adapter….1/2” and 3/4" B) PFA tube stub out………...3/4" C) Pillar Super 300…………..3/4” OR 1” D) PFA Weldable pipe……….3/4" Figure 2-1 FLUID FITTINGS / SURGE SUPPRESSOR HOOK-UP Surge Suppressor... - Page 9 Figure 2-2 NOTE: See Surge Suppressor Operation Manual for detailed installation instructions. MAGNUM 620R PUMP OPERATION / MAINTENANCE MANUAL PAGE 9...
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Page 10: Start-Up
START-UP • Pump air supply pressure must be regulated. (See Figure 3-3: Pressure vs. Fluid Temperature Chart.) • Open the fluid suction (IN) line valve, if necessary. • Open the fluid discharge (OUT) line valve, if necessary. • Start slowly with air regulator at low (> 20 psi) pressure setting. Increase pressure to attain desired flow, up to the maximum rating (See Section 3.1). - Page 11 Medium Load* No Spring Load Required Flow (gpm) * Switch to high load setting if pump experiences positive inlet condition. Figure 3-1: Flow Performance NOTE: Test information is based on specific conditions and limited sampling. Use for general reference only. MAGNUM 620R PUMP OPERATION / MAINTENANCE MANUAL PAGE 11...
- Page 12 No Load Medium Load High Load Supply Pressure (psig) Figure 3-2: Flow Comparison @ Various Loads Fluid Temperature (Celsius) MTD0485 Figure 3-3: Pressure vs. Fluid Temperature Chart Recommended Maximum Pump Operating Levels NOTE: Be sure that fittings and tubing used are capable of these operating conditions.
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Page 13: Maintenance
MAINTENANCE Trebor pump maintenance can be divided into two categories: air system maintenance and fluid system maintenance. The purpose of air system maintenance is to prevent air system failures such as stalling or erratic cycling. The purpose of fluid system maintenance is to maintain suction and lift capabilities. - Page 14 MAGNUM 620R Maintenance Schedule Poppet Pilot Valves and Seats C-Ring and Detent Legs Muffler Media Shaft Seal and Shaft Check Balls and O-Rings Diaphragms Check Plug Seal Suction and Discharge Check Cage I=Inspect, R=Replace PAGE 14 MAGNUM 620R PUMP OPERATION / MAINTENANCE MANUAL...
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Page 15: Preventive Maintenance Record
4.1.a Preventive Maintenance Record Company Name: _____________________________________________________ Company Address: _____________________________________________________ _____________________________________________________ Product: _________________ Serial Number: ________________ Date: ________ Tech: _____ Notes: ________________________________________ ________________________________________ Date: ________ Tech: _____ Notes: ________________________________________ ________________________________________ Date: ________ Tech: _____ Notes: ________________________________________ ________________________________________ Date: ________ Tech: _____ Notes: ________________________________________... -
Page 16: Recommended Spare Parts
RECOMMENDED SPARE PARTS KR620R-00-A Spares Rebuild Kit, which includes: Part No Description KM620R-00-A Maintenance Kit Includes: AK020 Pilot Poppet L0197 Detent Legs L0145 Detent Ring AW007 Pilot Seat AW045 Muffler Assembly KD620-00-A Diaphragm Kit Includes: AW004 Diaphragm 98001415 Check Ball 98002334 O-ring, PTFE 98003322... -
Page 17: Parts Illustration
PARTS ILLUSTRATION MAGNUM 620R PUMP OPERATION / MAINTENANCE MANUAL PAGE 17... -
Page 18: Parts List
PARTS LIST PART NO DESCRIPTION MATERIAL YEAR # AW021 Detent Cap AW022 Detent Cap Seal PTFE AM068 Shuttle Spool Assembly Ceramic, PEEK, Torlon AW023 Shuttle Locking Ring PTFE AK058 Shuttle Sleeve Assembly Ceramic, PTFE AW020 Master Head AW044 Check Muffler Spring Cap, Offset PEEK AW043 Check Muffler Spring Cap... - Page 19 • Immerse or flush the pump assembly using DI water and a neutralizing agent. • Install mounting fittings in pump adapter ports and lock body into bench mounting fixture. NOTE: Securely attach mounting fixture to work surface using hardware provided. Figure 4-1 •...
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Page 20: Body Disassembly
CAUTION: Following disassembly, parts should be thoroughly washed and free from chemical residue for handling purposes. 4.7.a Body Disassembly • Remove (2 each) check plugs and seal on top of pump body using 3/4” pin tool. • Remove discharge sleeve using sleeve removal tool. •... - Page 21 • Tilt the detent ring (item 3) over one of the legs, and align the groove on the inside of the detent ring with the end of the detent leg. Tilt the other side of the ring down, expanding it slightly, so that the other detent leg snaps into the detent ring groove.
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Page 22: Pump Assembly
ATTENTION: Threads should be snug. Do not over tighten. • Thread muffler assembly into head using 3/4” pin tool. 4.8.b Pump Assembly NOTE: Check sleeves that fit too tightly for easy installation should be placed in a freezer prior to assembly to assist insertion. Body must be upside down with check port extending over a table edge so that parts remain assembled during insertion of sleeves. -
Page 23: Final Assembly
• Install two shaft seals in shaft bore groove with slits 180 apart. • Thread shaft into push plate until engagement with the shaft shoulder is achieved. Additionally apply a ¼” turn to ensure proper installation. • Insert shaft through shaft bore using shaft bullet as shown (This prevents damage to the TFE shaft seals and prevents dislodgement of shaft seals). - Page 24 Figure 4-7 • Install fittings and transfer tubes. See Figure 4-8. • Reconnect both air supply and fluid lines. Figure 4-8 PAGE 24 MAGNUM 620R PUMP OPERATION / MAINTENANCE MANUAL...
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Page 25: Testing
TESTING Performance Test • With the air supply at 0 psi open the air supply valve • Increase the air pressure until the pump starts to cycle • Record the start pressure, Target = 20psig • Pump must prime and even cycling must be achieved •... -
Page 26: Troubleshooting
TROUBLESHOOTING Pump Will Not Start, Fails to Operate Cause: Solution: • • Must be minimum 12 psig at pump air hook-up. Insufficient air pressure. If check muffler spring assembly is installed at high setting, start pressure may be up to 35 psi. •... -
Page 27: Warranty
WARRANTY MAGNUM 620 PUMP TREBOR International, Inc. warrants to the purchaser of new equipment manufactured by TREBOR to be free from defects in material and workmanship when used for its intended purpose under normal operating conditions, and maintained according to the Operation/Maintenance Manual. TREBOR’s obligation under this warranty is limited to repairing or replacing, at TREBOR’s option and at the TREBOR factory, any part or parts thereof which shall, within 1 year after delivery thereof to the original purchaser, be... -
Page 28: Contact Information
CONTACT INFORMATION GENERAL CONTACT INFORMATION Web: www.treborintl.com Phone Number: (801) 561-0303 Toll Free Number: (800) 669-1303 Fax Number: (801) 255-2312 Email: treborinfo@idexcorp.com treborsales@idexcorp.com Address: Trebor International 8100 South 1300 West West Jordan, Utah 84088 U.S.A. TECHNICAL SUPPORT Email: treborservice@idexcorp.com Phone Number: (801) 244-6156 REGIONAL REPRESENTATIVES Web:...