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A Hale pump is a quality product; ruggedly designed, accurately ma-
chined, carefully assembled and thoroughly tested. In order to maintain
the high quality of your pump and to keep it in a ready condition, it is im-
portant to follow the instructions on care and operation. Proper use and
good preventive maintenance will lengthen the life of your pump.
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UDE THE PUMP SERIAL NUMBER IN CORRESPONDENCE
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YS INCLUDE THE PUMP SERIAL NUMBER IN CORRESPONDENCE
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UDE THE PUMP SERIAL NUMBER IN CORRESPONDENCE
UDE THE PUMP SERIAL NUMBER IN CORRESPONDENCE
Class 1 Inc.
Fire Suppression Division
A Unit of IDEX Corporation
607 NW 27th Ave
Ocala, FL 34475
Phone: 352-629-5020
www.class1.com
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OPERA A A A A TING AND
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MAINTENANCE MANU
MAINTENANCE MANU
MAINTENANCE MANU
MAINTENANCE MANUAL
MAINTENANCE MANU
MODEL NO._______________
MODEL NO._______________
MODEL NO._______________
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SERIAL NO._______________
SERIAL NO._______________
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SERIAL NO._______________
Failure to follow the operating, lubrication,
and maintenance requirements set forth in
the operating and instruction manual may
result in serious personal injury and/or dam-
age to equipment.
UDE THE PUMP SERIAL NUMBER IN CORRESPONDENCE
FYR-P
FYR-P
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FYR-PAK
FYR-P
FYR-P
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TING AND
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Hale Products Inc.
A Unit of IDEX Corporation
700 Spring Mill Ave.
Phone: 610-825-6300
www.haleproducts.com
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Fire Suppression Division
Conshohocken, PA 19428

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Summary of Contents for Idex HALE FYR-PAK

  • Page 1 UDE THE PUMP SERIAL NUMBER IN CORRESPONDENCE Hale Products Inc. Fire Suppression Division Class 1 Inc. Fire Suppression Division A Unit of IDEX Corporation A Unit of IDEX Corporation 700 Spring Mill Ave. Conshohocken, PA 19428 607 NW 27th Ave...
  • Page 2 Fyr-Pak Operation and Maintenance Manual...
  • Page 3: Limited Warranty

    Conshohocken, PA. 19428 NOTE: The Hale Fyr-pak is equipped with a United States Motor Power Inc., Power Bee Engine. The engine is warranted by the manufacturer. Information on the engine should be referred to the manufacturer or an authorized service center.
  • Page 4: Warning Label Identification

    Fyr-Pak Operation and Maintenance Manual WARNING LABEL IDENTIFICATION The equipment described in this manual contains one or more of the following warning labels. The following chart identifies the label and provides an explanation of the hazard associated with the label. HEARING PROTECTION REQUIRED WHEN OPERATING EQUIPMENT EYE PROTECTION REQUIRED WHEN OPERATING EQUIPMENT EQUIPMENT CONTAINS FLAMMABLE FUEL...
  • Page 5: Safety Precautions

    Fyr-Pak Operation and Maintenance Manual SAFETY PRECAUTIONS Failure to follow the operating, maintenance and lubrication requirements set forth In this operating and Instruction manual may result in serious personnel injury and/or damage to equipment. These “WARNING” statements indicate potentially hazardous conditions for operator or equipment. TAKE NECESSARY STEPS TO PROTECT PERSONNEL AND EQUIPMENT.
  • Page 6 Fyr-Pak Operation and Maintenance Manual 14 For proper handling, storing and transporting fuel, follow fuel tank manufacturer’s instructions sheet and/or instructions printed on tank 15 If tank is equipped with a closing vented cap, open when pumping 16 Check engine fuel level before Initial start-up each day. 17 Flush pump with fresh, clear water !f pump has been used to pump salt water or water containing sand.
  • Page 7: Description General

    Fyr-Pak Operation and Maintenance Manual OPERATION AND INSTRUCTION MANUAL FOR ENGINE DRIVEN, BACKPACK CENTRIFUGAL PUMPING UNIT Introduction PURPOSE This operation and instruction manual is published to guide and assist in the installation, operation, lubrication, maintenance, and repair of the Hale FYR PAK pumping unit. The installer and operator should understand this manual before attempting to install or operate the unit.
  • Page 8: Priming System

    Fyr-Pak Operation and Maintenance Manual ENGINE The lightweight engine is a single cylinder, two cycle, air-cooled version producing 8 hp (6 kW) from its 8.2 cu. inch (134 cc) displacement using a gasoline/oil fuel mixture. The engine is equipped with water resistant solid state ignition, a pressure carburetor with built-in fuel pump, and an on/off ignition toggle switch.
  • Page 9: Identification Of Controls

    Fyr-Pak Operation and Maintenance Manual PREPARATION INSPECTION OF NEW UNIT When unpacking unit do not discard cushioning materials, carton, or case until you are certain everything is correct. Inspect carefully, perfect condition of the outside shipping container does not guarantee undamaged contents.
  • Page 10: Installation

    Fyr-Pak Operation and Maintenance Manual Priming Pump: For description refer to “Description - Priming System”, Page 2 Pump Inlet: Located at the end of the pump, fitted with 1-1/2” NST (NHT) male adapter (shipped loose.) Starting Handle: Pull to start TRANSPORTING WARNING Before transporting the FYR PAK, the fuel caddie MUST be disconnected from the engine and...
  • Page 11 Fyr-Pak Operation and Maintenance Manual 5. Start engine. See starting procedures 6. Slowly open discharge valve until a steady stream is discharged 7. If an unsteady stream is discharged (incomplete prime) open priming valve and operate hand primer to purge remaining air until a steady stream is discharged. Then, close priming valve and adjust throttle for desired output.
  • Page 12: Stopping Procedure

    Fyr-Pak Operation and Maintenance Manual STOPPING PROCEDURE 1. Idle engine by pushing throttle lever down 2. Move ON/OFF switch to OFF position 3. Disconnect fuel caddie quick disconnect coupling, close cap and store fuel line 4. Restart engine with water flowing through pump and allow to idle until it stops from lack of fuel 5.
  • Page 13: Lubrication And Maintenance

    Fyr-Pak Operation and Maintenance Manual LUBRICATION AND MAINTENANCE FUEL AND LUBRICANT SPECIFICATIONS: Gasoline: Use clean, fresh, “regular grade unleaded” or “low lead” type. When “regular” or “low-lead” is unavailable, an “unleaded” type fuel may be used; however, it should be limited to emergency use only. Oil must be mixed with the gasoline.
  • Page 14: Maintenance Schedule

    Fyr-Pak Operation and Maintenance Manual Do not run the pump more than two minutes without water in the pump Be careful not to touch the exterior of a hot engine, especially the muffler and the surrounding area. Prevent accidental starting by always removing spark plug or by disconnecting and grounding spark plug wire before working on engine or pump.
  • Page 15 Fyr-Pak Operation and Maintenance Manual Disconnect fuel caddie Place a rag under the carburetor and fuel line to catch any fuel spillage. Refer to filter maintenance below. Wipe up any additional fuel spillage and discard rag in an approved safety container. In-Line Fuel Filter: Remove the two clamps from both sides of filter and pull hoses using a slight twisting motion.
  • Page 16 Fyr-Pak Operation and Maintenance Manual a. Place the unit in a horizontal position and open fuel tank cap vent. b. Place a rag under fuel line to catch any fuel spillage. Disconnect the fuel line from carburetor. c. Carefully lift the fan housing from engine; push the spark plug and overspeed switch wires, rubber grommet from housing.
  • Page 17 Fyr-Pak Operation and Maintenance Manual Remove the spring and carbon section (sealing washer) of mechanical seal from engine crankshaft sleeve. Observe the ceramic seal seat and carbon sealing washer. If they are scored or lip on the sealing washer is worn or cracked, replace complete assembly. If further disassembly is required beyond mechanical seal replacement, remove the four /16-18 x 2- /2 Lg.
  • Page 18 Fyr-Pak Operation and Maintenance Manual threads. If original screws were damaged, or corroded, replace with four new /16-18 x 2-1/ 2 Ig, plated nylok screws P/N: 018-1424-07. When installing screws use a new /16 flat brass washer (097-0810-00) under the head of each screw. Note: Hale has available small tubes of Loctite Threadlocker 242 adhesive (0.5 cc).
  • Page 19 Fyr-Pak Operation and Maintenance Manual FYR PAK (545-2140-00-0) HOSE ADAPTER(S) INSTALLATION A Install adapter part no. 0070470-00 into INlet side of the Fyr Pak volute body. Apply a small amount of loctite teflon pipe sealant (Part no. 029-0210-00-0) to the 2” N.P.T. end of the adapter before installation.
  • Page 20 Fyr-Pak Operation and Maintenance Manual...
  • Page 25 PARTS LIST HALE TYPE 20FP-CBP "FYR-PAK" PUMP PLATE NO. 692B ITEM PART NO. DESCRIPTION 001-0220-00-0 Body-Volute 20FD-320-9/16 002-0510-01-0 Head-Pump 003-1050-00-0 Pump-Priming 005-0960-00-0 Plate-Isolation Mounting 007-0480-00-0 Adapter-1-1/2 NST x 1-1/2 NPT Double Male 008-0100-06-0 Cap-1-1/2 NST with Chain 007-0470-00-0 Adapter-1-1/2 NST x 2 NPT Double Male 044-1070-00-0 Guard-Spark Plug 3598809...
  • Page 26 Conshohocken, PA 19428 PARTS LIST HALE TYPE 20FP-CBP "FYR-PAK" PUMP PLATE NO. 692B ITEM PART NO. DESCRIPTION 082-0210-01-0 Nipple-1/4 NPT Galv. Close 082-0214-02-0 Bushing-1/4 NPT x 1/8 NPT M.I. 082-0225-01-0 Nipple-1/4 NPT x 1-1/4 Lg. T.O.E. Galvanized 082-0226-02-0 Connector-1/4 NPT x 3/8 I.D. Hose 088-0250-00-0 Connector-1/4 NPT x 1/4 I.D.
  • Page 29 NOTICE Removal of cylinder cover side bolts will result in coil air gap problems. Whenever coil bracket bolts (cylinder cover bolts) are loosened or removed durng motor mount, or equipment assembly, the air gap must be reset to .010. If you have any questions regarding this matter, please call 1-262-642-7969 for futher assistance.
  • Page 31: Preparation For Starting

    Operating Instructions FUEL MIXTURE In a separate, clean container thoroughly mix 1/3 pint Chrysler Outboard OIl (BIA-TCWIII) or SAE approved two cycle oil with each gallon of gasoline. Use a regular unleaded grade of gasoline. High test, high octane gasoline is not recommended. Strain the fuel mixture through a fine meshed screen when filling the gasoline tank on the engine.
  • Page 32 Solid State Ignition Flywheel to coil lamination gap .006” - .010” - (Flywheel magnets to coil lamination) AIR CLEANER Under ordinary operating conditions, the air cleaner should be cleaned daily. However, under extremely dirty conditions, more frequent cleaning is recommended. To clean the air cleaner, follow equipment manufacturers recommendations.I MPORTANT: Dirt that enters the engine through thecarburetor is one of the greatest causes of engine wear.
  • Page 33 CARBURETOR PART NO. QTY. DESCRIPTION 175906 CARB GASKET 08942-1 4/40x1/4 SCREW W/L.W. 013534 THROTTLE SHUTTER 175061-3 1 COMPLETE CARB. (HL232E) 09678 THROTTLE SHAFT CLIP 01974 8-32x.312 SCREW 014288 CHOKE SHAFT & LEVER 013547 CHOKE SHUTTER 04784 CHOKE FRICTION PIN 08805 CHOKE FRICTION SPRING 015206 NEEDLE &...
  • Page 34: Power Head

    POWER HEAD PART -NO. QTY. DESCRIPTION PART -NO. QTY. DESCRIPTION 175278 EXHAUST GASKET 175277 BEARING CAGE GASKET 175148 COVER GASKET 127910-1 BALL BEARING 174157 MANIFOLD 258018 CRANKSHAFT 31160-2 REED 31410 RETAINING RING 31161 REED STOP 175107 PISTON PIN 1755 6-32 X 5/16 RD HD S175016 CONN ROD W/# 31 INC.
  • Page 35 IGNITION PART NO. QTY. DESCRIPTION 1523 10-32x7/8 PN HD. 175899 GROMMET A560475-2 COIL ASSY. 265907 GROUND LEAD WIRE 560502 BRACKET A560038-1 SUPPORT PLATE W/ # 16 INC. 1609 1/4 EXT. LOCKWASHER 1156 1/4-20x5/8 SLT FLAT HD. 2770146-1 DRIVE END SEAL. 560097 FLYWHEEL 128498...
  • Page 36: Fan Housing

    STARTER FAN HOUSING PART NO. QTY. DESCRIPTION 1096 1/4-20x1/2 PN HD 264063 COMPLETE STARTER DOG SPRINGS SPRING & KEEPER PULLEY W/BEARING K15585 ROPE A250132 T-HANDLE & INSERT DOGS DOG RETAINER SCREW BRAKE SPRING 15603-1 STARTER SCREEN 1353 7/16 LOCKNUT, HEX 560456 STARTER CUP 1927...
  • Page 37 DEALERS CALL 1-800-820-7894 to order direct from the factory Contact one of our Authorized Dealers: C-G Racing / George Sieracki / 209 N. Carriage House / Oconomowoc, WI 53066 / 262-965-4812 Comet Kart Sales, Inc / Emerson Dismore / 2650 West Main St. / Greenfield, IN 46160 / 317- 462-3413 Gem Racing Products / Mary / 496 E.

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