Transmission Service; Transmission Removal - Polaris General 2020 Service Manual

TRANSMISSION SERVICE

TRANSMISSION REMOVAL

CAUTION
Serious injury may result if machine tips or falls. Be
sure machine is secure before beginning this
procedure. Always wear eye protection.
1. Remove the driver seat and disconnect the (-)
negative battery cable from the battery.
2. Lift the cargo box.
3. Raise and support the vehicle.
4. Remove the prop shaft from the transmission output
shaft. Refer to the applicable procedure.
• 2-Seat Propshaft Removal page 8.11
• 4-Seat Propshaft Removal page 8.12
5. If internal transmission repair is required, drain the
transmission lubricant. Refer to "Transmission
Lubrication" page 2.39 procedure.
6. Remove the upper mounting bolt from the LH and RH
rear shocks. Swing shock outward.
9850067 R01 - 2020-2021 GENERAL / GENERAL XP Service Manual
© Copyright Polaris Inc.
7. Remove the outer clutch cover, drive belt, drive
clutch, driven clutch, inner clutch cover and clutch
outlet duct. Refer to "PVT Disassembly" page 6.8
procedure.
NOTICE
Be sure to use the correct Drive Clutch Puller (PN
2872085) to prevent damage to crankshaft.
8. Remove the stabilizer bar mounting bolt and nut from
both sides. Discard nuts and replace with new upon
assembly.
9. Remove the fasteners attaching the RH and LH rear
upper control arms to the frame mounts. Discard nuts
and replace with new upon assembly.
NOTICE
Image for reference only.
10. Allow the suspension to droop and maneuver the
drive shafts out of the transmission.
TRANSMISSION
7
7.15