Related Manuals for Hafco MetalMaster CS-315D
Summary of Contents for Hafco MetalMaster CS-315D
- Page 1 Page 1 Instruction Manual for CS-315D (S828) 03/12/2014 INSTRUCTION MANUAL CS-315D MetalMaster Cold Saw, Includes Stand (415V) 110 x 70mm S828...
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Page 2: Table Of Contents
Page 2 Instruction Manual for CS-315D (S828) 03/12/2014 Table of Contents 1 SAFETY REGULATIONS ......3 11 MATERIAL CLASSIFICATION AND 1.1 General Safety Advice....... 3 CHOICE OF TOOL ........15 1.2 Blade Guard Safety ......3 11.1 Disk Structure........ 15 1.3 Emergencies ........ -
Page 3: Safety Regulations
Page 3 Instruction Manual for CS-315D (S828) 03/12/2014 This machine complies with the national and local accident prevention regulations. Improper use and/or tampering of the machine will relieve the manufacturer of all responsibility. 1.1 General Safety Advice Always wear suitable eye protection. Always disconnect the machine from the power source before changing the saw blade/cutting disk, or performing any maintenance work. -
Page 4: Technical Characteristics
Page 4 Instruction Manual for CS-315D (S828) 03/12/2014 3.1 General Characteristics Cutting Capacity 50mm 100mm 82 x 82mm 110 x 70mm 50mm 90mm 80 x 80mm 85 x 70mm 2HP (1.5kW) / 3ph / 2P / 4P Main Motor 2HP (1.5kW) / 3ph / 4P/ 8P 2.5HP (1.875kW) / 1ph / 4P 2P/ 4P 60HZ - 104 / 52 RPM 50HZ - 88 / 44... -
Page 5: Machine Base
Page 5 Instruction Manual for CS-315D (S828) 03/12/2014 5.2 Machine Base A heavy cast iron structure that supports the miter system, vise system, and head assembly. 5.3 Vice clamping system that provides the basic support and security for the work material. Operations are conducted by hand-wheel, which opens and closes the vise jaws. -
Page 6: Getting Started
Page 6 Instruction Manual for CS-315D (S828) 03/12/2014 Make sure that the electrical supply and the machines voltage are the same. Refer to the identification plate on the motor for the correct voltage. Use a good quality grounded electrical system. All internal and/or internal operations, maintenance or repairs, must be performed in a well-lit area or where there is sufficient light from extra sources so as to avoid the risk of even slight accidents. - Page 7 Page 7 Instruction Manual for CS-315D (S828) 03/12/2014 Place the machine on the top of the stand. Use an overhead hoist lift the machine unit Align the four setscrews (G) on the underside of the machine base to their corresponding holes in the stand.
- Page 8 Page 8 Instruction Manual for CS-315D (S828) 03/12/2014 Attach the support roller to the left side of the base. Place the support roller (P) up next to the machine base. Align the 2 slots (O) in the base of the support roller with the matching screw holes on the base of the machine.
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Page 9: Recommendations And Advice
Page 9 Instruction Manual for CS-315D (S828) 03/12/2014 Install the coolant tank Orient the coolant pump (X) towards the rear opening of machine stand. Place the coolant tank (1A) onto the coolant platform (H). The coolant tank (1A) contains a divider that forms a trough in the bottom of the tank. -
Page 10: General Advise Before Using The Machine
Page 10 Instruction Manual for CS-315D (S828) 03/12/2014 7.1 General Advise Before Using the Machine This machine is designed to cut metal construction materials of different shapes and profiles. The materials may be required for fabrication workshops, machinist shops, and general construction work. -
Page 11: Adjusting The Machine
Page 11 Instruction Manual for CS-315D (S828) 03/12/2014 tools, as they may differ from those described above. They are to be considered as general guideline. BEFORE PERFORMING THE FOLLOWING OPERATIONS, THE ELECTRIC POWER SUPPLY AND THE POWER CABLE MUST BE COMPLETELY DISCONNECTED. 8.1 Disk Head If excessive axial play is found on the hinge, it will be sufficient to tighten the screws. -
Page 12: The Operation Cycle
Page 12 Instruction Manual for CS-315D (S828) 03/12/2014 Before operating all the main parts of the machine must be set to optimum conditions (see the chapter on regulating the machine ) 9.1 Miter Angle Use the miter lock lever (A) to release the disk head assembly. -
Page 13: Setting Cutting Length
Page 13 Instruction Manual for CS-315D (S828) 03/12/2014 9.4 Setting Cutting Length Setting the cutting length removes the need to repeatedly measure work-pieces for repetitive cuts of a single length. Measure and mark off the length of material desired to be cut-off. -
Page 14: Maintenance
Page 14 Instruction Manual for CS-315D (S828) 03/12/2014 Press the red emergency button (E) when there are conditions of danger of malfunctions in general, so as to stop machine operation immediately. THE MAINTENANCE SCHEDULE AS BEEN DIVIDED INTO DAILY, WEEKLY, MONTHLY, AND SIX-MONTHLY INTERVALS. -
Page 15: Material Classification And Choice Of Tool
Page 15 Instruction Manual for CS-315D (S828) 03/12/2014 The goal is to produce an excellent quality cut and efficiency during multiple identical cuts. The user must consider the quality of material in respect to hardness, shape, and thickness to determine the proper descent rate, blade/disk speed, and saw blade/disk type. A harmonious combination of material, rate, speed, and type are required to achieve a quality cut. -
Page 16: Type Of Disks
Page 16 Instruction Manual for CS-315D (S828) 03/12/2014 TYPES OF STEEL CHARACTERISTICS Hardness Hardness BRINELL ROCKWELL R=N/mm2 AF NOR AISI-SAE Fe360 St37 ---- ---- 360÷480 Construction Fe430 St44 ---- 430÷560 Steels Fe510 St52 ---- 510÷660 CK20 XC20 060 A 20 1020 540÷690 CK40... -
Page 17: Choosing The Tooth Pitch
Page 17 Instruction Manual for CS-315D (S828) 03/12/2014 B toothing: BW toothing : Normal large toothing with or without Large toothing with alternating side rake shaving breaking inclusion. C(HZ) toothing: Large foothing with roughing tooth with rake on both sides, alternating with a finshing tooth without rake. -
Page 18: Running In The Disk
Page 18 Instruction Manual for CS-315D (S828) 03/12/2014 To high an advance speed (=disk descent) tends to cause the disk to deviate from the ideal cutting path, producing non-rectilinear cuts on both the vertical and the horizontal plane. 11.6 Running in the Disk When cutting for the first time, it is good practice to run in the tool making a series of cuts at a low advance speed (=30~35 cm2/min on material of average dimensions with respect to the cutting capacity and solid section of normal steel with R= 410-510 N/mm2), generously... -
Page 19: Recommended Cutting Parameters
Page 19 Instruction Manual for CS-315D (S828) 03/12/2014 11.8 Recommended Cutting Parameters 20° 18° 15° 12° 10° 12° 15° 12° 22° 20° 20° 15° 12° 16° 12° 18° 18° 15° CUTTING ANGLES 8° 8° 8° 6° 6° 8° 6° 8° 10°... -
Page 20: Explosion Draw And Part Lists
Page 20 Instruction Manual for CS-315D (S828) 03/12/2014 12.1 Explosion draw A... -
Page 21: Part List A
Page 21 Instruction Manual for CS-315D (S828) 03/12/2014 12.2 Part List A Item Description Size Q'TY Item. Description Size Q'TY A01 Lock handle A42 Spindle shaft A02 Lock Nut A43 Worm gear A44 Lock Nut A03 Shaft A45 Stopper A04 Machine base A46 Vise bench A05 Roller bracket A47 Hex socket cap screw... -
Page 22: Part List B
Page 22 Instruction Manual for CS-315D (S828) 03/12/2014 Item Description Size Q'TY Item Description Size Q'TY A83 Nut B01 Stand A84 Lock bolt with knob B02 Nut A85 Filter plate B03 Washer 1/4" A86 Lift ring B04 Support plate A87 Drainage B05 Washer 1/4"... -
Page 23: Explosion Draw B
Page 23 Instruction Manual for CS-315D (S828) 03/12/2014 12.4 Explosion draw B... -
Page 24: Wiring Diagram And Parts List
Page 24 Instruction Manual for CS-315D (S828) 03/12/2014 12.5 WIRING DIAGRAM AND PARTS LIST Motor connection Item Description and Technical Suppliers Quantity Supplier Remarks name function data reference 30x6.2mm 250V S15A Fuses JENN FENG Fuses base 10A 4P FSB-104 Coil 24V ICE 158-1 It=25A Contactor... - Page 25 Page 25 Instruction Manual for CS-315D (S828) 03/12/2014 12.6 WIRING DIAGRAM AND PARTS LIST Item Description and Technical Suppliers Quantity Supplier Remarks name function data reference BOSS MANN FNQ-aM Fuses FNQ-aM Thining KTK-gG Fuses base 10A 3P VKC-10 CUS E300304 Coil 24V ICE 158-1 It=25A...
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Page 26: Troubleshootion
Page 26 Instruction Manual for CS-315D (S828) 03/12/2014 This chapter lists the probable faults and malfunctions that could occur while the machine is being used and suggests possible remedies for solving them. The first paragraph provides diagnosis for TOOLS and CUTS, the second for ELECTRICAL COMPONENTS. - Page 27 Page 27 Instruction Manual for CS-315D (S828) 03/12/2014 FAULT PROBABLE CAUSE REMEDY Hardness, shape or flaws in the material Reduce the cutting pressure and/or the CHIPPED DISK (oxides, inclusions, lack of homogeneity, advance. etc ) Wrong cutting speed. Change disk speed and/or diameter. See Chapter Material classification and choice of disks and the Table of cutting speeds according to disk diameter.
- Page 28 Page 28 Instruction Manual for CS-315D (S828) 03/12/2014 FAULT PROBABLE CAUSE REMEDY Too fast advance. Decrease advance, exerting less cutting CUT OFF THE pressure. STRAIGHT Ineffective gripping of the part in the vise. Check the gripping of the part which may Disk head off the straight.