Related Manuals for Hafco MetalMaster EB-260V
Summary of Contents for Hafco MetalMaster EB-260V
- Page 1 Page 1 Instruction Manual for EB-260V (B062V) 04/04/2019 HORIZONTAL BAND SAW OPERATION MANUAL Model EB-260V Order Code B062V Edition No :EBS-001 Date of Issue :04/2019...
- Page 2 NOTE: This manual is only for your reference. Owing to the continuous improvement of the HAFCO machines, changes may be made at any time without obligation or notice. Please ensure the local voltage is the same as listed on the specification plate before operating this electric machine.
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Page 3: Table Of Contents
Page 3 Instruction Manual for EB-260V (B062V) 04/04/2019 OPERATION MANUAL C O N T E N T S: 1. GENERAL MACHINE INFORMATION 1.1 Specifications............4 1.2 Standard Equipment..........4 1.3 Identification............. 5 2. IMPORTANT INFORMATION 2.1 General Safety Requirements......6 2.2 Safety Features For Band Saws...... -
Page 4: Specifications
Page 4 Instruction Manual for EB-260V (B062V) 04/04/2019 OPERATION MANUAL 1.1. SPECIFICATIONS Order Code B062V Model EB-260 Operation Type Swivel Head Round @ 90º (mm) Round @ 45º (mm) Round @ 60º (mm) Square @ 90º (mm) Square @ 45º (mm) Square @ 60º... -
Page 5: Identification
Page 5 Instruction Manual for EB-260V (B062V) 04/04/2019 OPERATION MANUAL 1.3. IDENTIFICATION Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual. A Blade Tension Handle Motor Stand Lifting Handle Ball Bearing Guide Head Lock... -
Page 6: Important Information
Page 6 Instruction Manual for EB-260V (B062V) 04/04/2019 OPERATION MANUAL 2. IMPORTANT INFORMATION 2.1 GENERAL SAFETY REQUIREMENTS DO NOT use this machine unless you have read this manual or have been instructed in the use of this machine in its safe use and operation WARNING This manual provides safety instructions on the proper setup, operation, maintenance, and service of this machine. - Page 7 Page 7 Instruction Manual for EB-260V (B062V) 04/04/2019 OPERATION MANUAL 2.1 GENERAL SAFETY REQUIREMENTS Cont. FORCING MACHINERY. Do not force the ma- WEARING PROPER APPAREL Do not wear clothing, apparel or jewelry that can become chine. It will do the job safer and better at the entangled in moving parts.
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Page 8: Safety Features For Band Saws
Page 8 Instruction Manual for EB-260V (B062V) 04/04/2019 OPERATION MANUAL 2.2 SAFETY FEATURES FOR BAND SAWS DO NOT use this machine unless you have been instructed in its safe use and the operator has read and understands the instructions in this manual Safety glasses must be Long and loose hair must Hearing protection must... -
Page 9: Lifting Instructions
Page 9 Instruction Manual for EB-260V (B062V) 04/04/2019 OPERATION MANUAL 2.3 LIFTING INSTRUCTIONS On the day that the machine arrives, make sure that a crane with sufficient capacity is available to unload the machine from the vehicle. Ensure access to the chosen site is clear and that doors and ceilings are sufficiently high and wide enough to receive the machine. -
Page 10: Setup
Hafco advise to avoid chlorine based solvents, such as acetone or brake parts cleaner, as they will damage painted surfaces and strip metal should they come in contact. Always follow the manufacturer’s instructions when using any type of cleaning product. -
Page 11: Machine Leveling
Page 11 Instruction Manual for EB-260V (B062V) 04/04/2019 OPERATION MANUAL 3.4 MACHINE LEVELING To set your machine up so that it operates to optimum performance, apply the following procedure After your machine has been anchored to a concrete slab floor, it then needs to be leveled. Loosen the hold down bolts and place a level on the surface of the working table. -
Page 12: Full Load Current Rating
Page 12 Instruction Manual for EB-260V (B062V) 04/04/2019 OPERATION MANUAL 3.6 FULL-LOAD CURRENT RATING The full-load current rating is the amperage a machine draws when running at 100% of the out- put power. Where machines have more than one motor, the full load current is the amperage drawn by the largest motor or a total of all the motors and electrical devices that might operate at one time during normal operations. - Page 13 Page 13 Instruction Manual for EB-260V (B062V) 04/04/2019 OPERATION MANUAL LIFT-UP & SWIVEL HANDLES The machine is fitted with two handles. One to help when lifting the head and then both handles are used to help control the head when it needs to be swiveled. (Fig.
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Page 14: Coolant System
They are commonly used in grinding applications, but proponents suggest that synthetics can be tailored to virtually any metalworking operation, especially metal cutting band saws. HAFCO recommend that Synthetic cutting oil be used available in two sizes. 5 Ltr Order Code S090... -
Page 15: Blade Guides
Page 15 Instruction Manual for EB-260V (B062V) 04/04/2019 OPERATION MANUAL 4.3 BLADE GUIDES The upper blade guide should be as close to the workpiece as possible. This helps ensure straight cuts by keeping the blade from twisting or drifting off the cut line. (Fig.4.9) Adjust the upper blade guide by loosening the slide lever lock as in... -
Page 16: Setting The Cutting Angle
Page 16 Instruction Manual for EB-260V (B062V) 04/04/2019 OPERATION MANUAL 4.5 SETTING THE CUTTING ANGLE The band saw is fitted with the capacity to cut angles with the head being able to be swiveled up to 60° to the right. To set the angle of the cut, raise the bow saw to the high- est point and hold by setting the ON/OFF lever to OFF.(Fig.4.11). -
Page 17: Adjusting The Speed Of The Saw Blade
OPERATION MANUAL 4.6 ADJUSTING THE SPEED OF THE SAW BLADE The HAFCO EB-260V is fitted with a variable speed motor which is controlled by the rotary dial on the control panel. (Fig.4.18) The speeds on the dial and in the table below are an estimate and should be varied to suit the applica- tion when the blade is running. -
Page 18: Blade Selection
Page 18 Instruction Manual for EB-260V (B062V) 04/04/2019 OPERATION MANUAL 4.8 BLADE SELECTION Band saw tooth size is determined by the size of the cross section to be cut. In general cutting thinner sections requires more teeth per inch, thicker sections require coarser pitches, or less teeth per inch. -
Page 19: Maintenance
Page 19 Instruction Manual for EB-260V (B062V) 04/04/2019 OPERATION MANUAL 5 MAINTENANCE 5.1 SCHEDULE For the best performance of the machine follow the instructions given in this section and fol- low the schedule laid out below. Monthly Check Annual Check Daily Check q Lubricate vice screw q Replace cutting fluids and... -
Page 20: Changing The Coolant
Page 20 Instruction Manual for EB-260V (B062V) 04/04/2019 OPERATION MANUAL 6. Release the tension off the blade by turning the tension handle clockwise until the blade is loose. (Fig.5.4) 7. Remove the old blade and replace the new blade making sure that the teeth are facing in th right direc- tion. -
Page 21: Blade Guide Adjustment
Page 21 Instruction Manual for EB-260V (B062V) 04/04/2019 OPERATION MANUAL 5.4 BLADE GUIDE ADJUSTMENT The blade guides are set before the machine leaves the factory but made need to be adjusted due to movement while shipping, or general wear and tear after long operation. To adjust the support roller 1. -
Page 22: Adjusting Feed Stops
Page 22 Instruction Manual for EB-260V (B062V) 04/04/2019 OPERATION MANUAL 5.5 ADJUSTING FEED STOPS Before any blade adjustment is made it may be necessary to adjust the feed stop. The blade should never rest or rub on any part of the vice casting. The over tilt stop may also need to be adjusted to stop the saw bow from being able to lift past 40°... - Page 23 Page 23 Instruction Manual for EB-260V (B062V) 04/04/2019 OPERATION MANUAL To adjust the Zero (90°) stop. 1. DISCONNECT THE BAND SAW FROM THE POWER SUPPLY 2. Make sure that the blade is oiled and tensioned, tracking correctly, and the guides are set correctly 3.
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Page 24: Trouble Shooting
Page 24 Instruction Manual for EB-260V (B062V) 04/04/2019 OPERATION MANUAL 5.3 TROUBLE SHOOTING If the machine develops a problem, review the trouble shooting section below to find a fix for the problem. If the problem cannot be solved then contact your dealer for help or to book a service engineer. -
Page 25: Spare Parts
Page 25 Instruction Manual for EB-260V (B062V) 04/04/2019 OPERATION MANUAL TROUBLE SHOOTING Cont. SAW BLADE DOES NOT CUT SQUARE. Check to see if the saw blade is cutting square. If the blade is not cutting square as per the example (Fig. 5. 17) 1. - Page 26 Page 26 Instruction Manual for EB-260V (B062V) 04/04/2019 OPERATION MANUAL SPARE PARTS DIAGRAM...
- Page 27 Page 27 Instruction Manual for EB-260V (B062V) 04/04/2019 OPERATION MANUAL EB-260V SPARE PARTS LIST Ref. No. Description Ref. No. Description Ref. No. Description Washer C-ring C Plate Base Hex, Nuts. Bracket Bar Stop Rod Blade Steel Shaft Coolant Pump Block Blade Tension Pivots Eccentric Bar Stop Handle...
- Page 28 Page 28 Instruction Manual for EB-260V (B062V) 04/04/2019 OPERATION MANUAL EB-260V ELECTRICAL DIAGRAM...
- Page 29 Page 29 Instruction Manual for EB-260V (B062V) 04/04/2019 OPERATION MANUAL EB-260V ELECTRICAL PARTS LISTS Part No. Name Description Manufacturer Mark CY-815DVP George Safe Micro Micro Switch Haily Pump Motor George I Switch Tend O Switch Tend Emergency Stop Demex Converter VR George Coolant Pump Switch...
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Page 30: Risk Assessment
Page 30 Instruction Manual for EB-260V (B062V) 04/04/2019 General Machinery Safety Instructions Machinery House requires you to read this entire Manual before using this machine. 1. Read the entire Manual before starting 14. Use correct amperage extension cords. machinery. Machinery may cause serious injury if Undersized extension cords overheat and lose not correctly used. - Page 31 Page 31 Instruction Manual for EB-260V (B062V) 04/04/2019 Metal Cutting Bandsaw Safety Instructions Machinery House requires you to read this entire Manual before using this machine. 1. Maintenance. 9. Power outage. Make sure the bandsaw is turned In the event of a power failure during off and disconnect from the main power supply use of the bandsaw, turn off all switches to avoid and make sure all moving parts have come to a...
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