Zip HydroTap G4 Installation Instructions Manual
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Zip HydroTap G4 Installation Instructions Manual

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Installation instructions
Zip HydroTap G4
®
Filtered boiling and chilled drinking water for commercial kitchens and tea rooms.
VENTILATION IS
ESSENTIAL
Affix model number label
!
here
802411UK
READ
SECTION 2 'VENTILATION'
READ BEFORE YOU START
802411UK G4 Commercial boiling chilled compact installation instructions - June 2016 - V2.04
Page 1 of 24

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Summary of Contents for Zip HydroTap G4

  • Page 1 Installation instructions Zip HydroTap G4 ® Filtered boiling and chilled drinking water for commercial kitchens and tea rooms. VENTILATION IS ESSENTIAL Affix model number label here 802411UK READ SECTION 2 'VENTILATION' READ BEFORE YOU START 802411UK G4 Commercial boiling chilled compact installation instructions - June 2016 - V2.04...
  • Page 2 Tap options The G4 series offers a range of interchangeable taps to suit the customer's needs. Classic HydroTap G4 range ® These standalone taps are directly compatible with the G4 Command-Centre Arc / Cube range Elite range The mixer tap range may be used in conjunction with any of the above to provide mixed hot and cold water for sanitary use.

  • Page 3: Table Of Contents

    Index HydroTap G4 specifications ® Installation check list ........................4 General product features ......................5 Important safety instructions ......................6 Warnings and regulatory information ................... 7 Major components and accessories ..................... 8 Technical specifications ....................... 9 Before installation and site requirements ..................10 Installation instructions Step 1 - Measure and cut all the tap holes, fit the taps.

  • Page 4: Installation Checklist

    Installation checklist Before installation • Read the instructions and check if there is adequate space to install all of the components. • Note Not all fittings are supplied with the appliance kit. Isolation valves are not supplied. • Check the mains water pressure is within min. / max. requirements (see page 9). • Check the water quality to determine if extra filtration will be required.

  • Page 5: General Product Features

    General product features Thank you for purchasing a Zip HydroTap G4. Please read and follow these instructions carefully to ensure ® safe and trouble free operation. If help and advice is required, please call 0345 6 005 005. What is the Zip HydroTap G4 ? ®...

  • Page 6: Important Safety Instructions

    Important safety instructions This manual contains important safety and installation instructions for the Zip HydroTap ® Please read all warnings, installation requirements and installation instructions before installing any Zip HydroTap G4. This system must be installed in accordance with water supply byelaws, ®...

  • Page 7: Warnings And Regulatory Information

    • All installation and service work must be completed by trained and suitably qualified tradespeople. Faulty operation due to unqualified persons working on this product, or any other Zip product may void warranty coverage. • As the installer, it is your responsibility to supply (if necessary) and install all valves as required by local regulations and relevant standards.

  • Page 8: Major Components And Accessories

    For Zip HydroTap 240/175 models, two 220-240Vac, 10A GPOs will be SPIDER CLAMP BCH240/175G4 required. (One GPO is for the Zip HydroTap and the other for the Booster heater). NOTE: feed each of the three tubes and AV160/125G4 NOTE: Check the cable lengths and outlet positions before proceeding.

  • Page 9: Technical Specifications

    Technical specifications Commercial Boiling Chilled HydroTap G4 range ® HydroTap ® Boiling, chilled and filtered. Elite Classic Arc / Cube Mixer taps Boiling, chilled and filtered and mixed hot & cold. Classic Cube All-in-One taps Boiling, chilled and filtered and mixed hot & cold. Vented Mains Specifications...

  • Page 10: Before Installation And Site Requirements

    For Zip HydroTap G4 + booster, 2 x 220-240V AC, 13A sockets will be ® required. (One socket is for the Zip HydroTap G4 and the other for the booster). ® • Both the Command-Centre and booster must be installed in accordance with IEE regulations.

  • Page 11: Section 1- Ventilation

    Section 1 Ventilation Ventilation for all models • The clearance envelope dimensions stated in the specification sheets and installation instructions must be observed. • Adequate ventilation must be provided to ensure that the cupboard space temperature does not exceed Preferred arrangement • The vent kit supplied with the Command-Centre should be used to provide adequate ventilation by convection in all cases.

  • Page 12: Booster Specifications And Descriptions

    Booster system 2.1 Product description The booster system is a compact electronically controlled auxiliary water heater. It is intended to provide pre-heating of water before it enters the Zip HydroTap G4 boiling tank. If the booster is used the ®...

  • Page 13: Section 2 - Booster Installation

    Booster installation 2.2 Installation procedure Site requirements • Booster must only be installed in a frost-free area. Never expose the booster to frost. • The booster is designed for wall mounted installation and must be installed with water connectors facing upwards. • The booster is protected against water ingress to class IP 25.

  • Page 14: Braided Hose Connections

    Note 1 This appliance is intended for use with the Zip HydroTap G4 Command-Centre ® Note 2 Water connections must be pointing vertically upwards. Note 3 The booster unit should be installed as close as possible to the Zip HydroTap G4 as the 500mm ® connection hoses cannot be lengthened.

  • Page 15: Section 3 Filter / Softener Installation

    Section 3 Filter / softener installation An external filter / softener may be fitted to reduce the incidence of scale build up in the hot tank or may be supplied at the customer’s request. (Scale filter head fitting kit order code ZT200G4 or ZT300G4). 3.1 Mounting the filter head • Choose a suitable location, (cupboard back or side wall) within the reach of the braided hoses.

  • Page 16: Section 4 - Command-Centre Tm Installation

    Section 4 Command-Centre installation 4.1 External bypass valve The diverter bypass valve allows the user to choose to have the boiling feed water bypass the internal filter and only be filtered by the external filtration. This diverter valve is located at the rear panel of the Command-Centre , see the diagram below.

  • Page 17: Hydrotap ® G4 Models

    Installation instructions 4.3 HydroTap G4 models ® Elite Classic Arc / Cube BOILING POWER BYPASS VENT BYPASS MAINS MIXER MIXER CORD CHILLED Note All silicon tubes / plastic pipes must be cut to size. They must have a constant fall back to the Command-Centre Note Ambient mains water braided hose length is 750mm.

  • Page 18: All-In-One 'Mains' Tap

    Installation instructions 4.4 All-in-One 'Mains' tap BOILING BYPASS VENT BYPASS POWER MAINS MIXER MIXER CORD CHILLED Note All silicon tubes / plastic pipes must be cut to size. They must have a constant fall back to the Command-Centre Note Ambient mains water braided hose length is 750mm.

  • Page 19: All-In-One 'Vented' Tap

    Installation instructions 4.5 All-in-One 'Vented' tap Booster HT Mixer connections BOILING BYPASS VENT BYPASS POWER MIXER MAINS MIXER CORD CHILLED Note All silicon tubes / plastic pipes must be cut to size. They must have a constant fall back to the Command-Centre Male to male adaptor to T-piece (supplied) Note Ambient mains...

  • Page 20: Hydrotap ® G4 And Mixer Tap Combinations

    Installation instructions 4.6 HydroTap G4 and mixer tap combinations ® Elite Classic Arc / Cube Classic Cube Booster Note All silicon HT Mixer tubes / plastic pipes connections must be cut to size. They must have a constant fall back to Command-Centre BOILING POWER...

  • Page 21: Section 5 - Commissioning

    Section 5 Commissioning The HydroTap G4 is now ready to be commissioned. ® • Turn the power and water on and check for any leaks. • If fitted, ensure the booster is turned off. (The booster is commissioned later, see page 22). • Familiarise yourself with the operation of the tap, in preparation for use, see the User manual.

  • Page 22: Boiling Calibration

    Commissioning 5.4 Boiling calibration Boiling chilled • Press the [Calibrate] button and the system will start the boiling calibration procedure. This will take approx. 5 to 6 minutes. 5.5 To enable a booster, when installed. • Press the [MENU] button for main menu. • Press the [Install] button.

  • Page 23: Trouble Shooting

    Internal fault Call Zip Service Call an electrician, a plumber, or Zip on 0345 6 005 005 for assistance, service, spare parts or enquiries. End of life disposal The use of this crossed out wheeled bin logo indicates that this product needs to be disposed of separately to any other household waste.

  • Page 24: Warranty

    Furthermore this warranty does not displace any statutory warranty, but, to the extent to which Zip is entitled to do so, the liability of Zip under any statutory warranty will be limited at Zip’s option to the replacement of the...

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