Baileigh DP-1500VS Operator's Manual
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Baileigh DP-1500VS Operator's Manual

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OPERATOR'S MANUAL
VARIABLE SPEED DRILL PRESS
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator's Manual, resulting from accident, negligence, or other occurrence.
MODEL: DP-1500VS
Baileigh Industrial, Inc.
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileighindustrial.com
© 2015 Baileigh Industrial, Inc.
Rev. 03/2015

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  • Page 1 REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC. IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.

  • Page 2: Table Of Contents

    Table of Contents THANK YOU & WARRANTY ..................1 INTRODUCTION ......................3 GENERAL NOTES ......................3 SAFETY INSTRUCTIONS ....................4 SAFETY PRECAUTIONS ....................6 TECHNICAL SPECIFICATIONS ..................9 TECHNICAL SUPPORT ....................9 UNPACKING AND CHECKING CONTENTS ..............10 Cleaning ........................10 TRANSPORTING AND LIFTING ..................
  • Page 3 PARTS IDENTIFICATION DRAWING D ............... 45 Parts List D – Electrical Control Panel ............... 46 PARTS IDENTIFICATION DRAWING E ............... 47 Parts List E – Electrical Enclosure ................48 ELECTRICAL SCHEMATIC ..................49 ELECTRICAL ENCLOSURE COMPONENTS .............. 50 Electrical Component Parts List ................. 51 TROUBLESHOOTING ....................

  • Page 4: Thank You & Warranty

    THANK YOU & WARRANTY Thank you for your purchase of a machine from Baileigh Industrial. We hope that you find it productive and useful to you for a long time to come. Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or...
  • Page 5 Baileigh Industrial makes every effort to ensure that our posted specifications, images, pricing and product availability are as correct and timely as possible. We apologize for any discrepancies that may occur. Baileigh Industrial reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.

  • Page 6: Introduction

    After receiving your equipment remove the protective container. Do a complete visual inspection, and if damage is noted, photograph it for insurance claims and contact your carrier at once, requesting inspection. Also contact Baileigh Industrial and inform them of the unexpected occurrence. Temporarily suspend installation.

  • Page 7: Safety Instructions

    IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol.
  • Page 8 SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing.

  • Page 9: Safety Precautions

    EMERGENCY STOP BUTTON In the event of incorrect operation or dangerous conditions, the machine can be stopped immediately by pressing the E-STOP button. Twist the emergency stop button clockwise (cw) to reset. Note: Resetting the E-Stop will not start the machine. SAFETY PRECAUTIONS Metal working can be dangerous if safe and proper operating procedures are not followed.
  • Page 10 8. Use the right tool for the job. DO NOT attempt to force a small tool or attachment to do the work of a large industrial tool. DO NOT use a tool for a purpose for which it was not intended.
  • Page 11 Additional Safety Precautions • Turn off main power to the machine and wait for the drill bit, or cutting tool to stop turning before removing debris, removing or securing the piece part, or changing the position of the work table. •...

  • Page 12: Technical Specifications

    TECHNICAL SPECIFICATIONS Drill Capacity 1 1/2" (38.1mm) Tapping Capacity 15/16" (23.8mm) Swing 20.8" (528mm) Spindle Taper Spindle Travel 5.9" (150mm) Spindle Nose to Table 22.75" (578mm) Spindle Nose to Base 40.75" (1035mm) Quill Diameter 2.95" (75mm) 0.0078"/rpm, 0.004 rpm, 0.002"/rpm Quill Feed (3 speeds) (0.198mm/rpm, 0.101mmrpm, 0.050mm/rpm) Column Diameter...

  • Page 13: Unpacking And Checking Contents

    UNPACKING AND CHECKING CONTENTS Your Baileigh machine is shipped complete in one crate. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. WARNING: SUFFOCATION HAZARD! Immediately discard any plastic bags and packing materials to eliminate choking and suffocation hazards to children and animals.

  • Page 14: Transporting And Lifting

    TRANSPORTING AND LIFTING IMPORTANT: Lifting and carrying operations should be carried out by skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced. Follow these guidelines when lifting with truck or trolley: •...

  • Page 15: Installation

    • Use lift equipment such as straps, chains, capable of lifting 1.5 to 2 times the weight of the machine. • Take proper precautions for handling and lifting. • Check if the load is properly balanced by lifting it an inch or two. •...

  • Page 16: Anchoring The Machine

    • POWER SUPPLY PLACEMENT: The power supply should be located close enough to the machine so that the power cord is not in an area where it would cause a tripping hazard. Be sure to observe all electrical codes if installing new circuits and/or outlets. Anchoring the Machine •...

  • Page 17: Getting To Know Your Machine

    GETTING TO KNOW YOUR MACHINE...
  • Page 18 Motor Provides power to the chuck Changes spindle speed RPM. DO NOT change spindle 2-Speed Hi-Lo RPM until the spindle has stopped completely Electrical Enclosure Houses the electrical components View Port Used to see that the rear worm shaft has grease Down-Feed Handle Changes down-feed from Auto to Manual Column...
  • Page 19 Oil Level Gauge Shows current level of gear oil Limit Switch Stops machine when guard is swung away Grease Fitting Use to grease the rear worm shaft Guard Knob Use to hold guard after pivoting sideways Automatic Down Feed Select from 3 speeds for automatic down feed Guard Adjustment Knob Change guard height and lock with knob DIGITAL INDICATOR...
  • Page 20 B - High / Low Gear Selector - A gear transmission lever that selects Hi or Low speeds. IMPORTANT: Use only while the machine is stopped. Failure to do so will cause damage to the gear system. Drill Head The Drill Head attaches to the top of the column. It houses the motor, spindle, controls, and transfer mechanisms.

  • Page 21: Electrical

    ELECTRICAL CAUTION: HAVE ELECTRICAL UTILITIES CONNECTED TO MACHINE BY A CERTIFIED ELECTRICIAN! Check if the available power supply is the same as listed on the machine nameplate. WARNING: Make sure the grounding wire (green) is properly connected to avoid electric shock. DO NOT switch the position of the green grounding wire if any electrical plug wires are switched during hookup.

  • Page 22: Plug Connection

    • Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.

  • Page 23: Operation

    OPERATION CAUTION: Always wear proper eye protection with side shields, safety footwear, and leather gloves to protect from burrs and sharp edges. Changing the Spindle Speed 1. Change speed ranges with the Hi/Low gear selector lever (B). IMPORTANT: Use only while the machine is stopped.

  • Page 24: Setting The Depth Stop

    Setting the Depth Stop This machine has some built-in control stops that activate when either the front depth scale or side depth scale ring reaches zero. Their functions include stop drilling, reverse tapping, or return the drill bit to the start height. 1.

  • Page 25: Manual Down-Feed

    Manual Down-feed The down-feed rate changes can only be made while the motor is running and the selector switch (AE) is set to drilling mode. DIGITAL INDICATOR 245-2000 65-540 1. Start machine by pressing start button (AG). 2. Set the down-feed rate to “0” using handle (X). 3.

  • Page 26: Micro-Feed Hand Wheel

    Note: If the bit has difficulty drilling or the spindle Remove bounces during the drilling process, stop drilling immediately. Check to see that the drill bit is sharp and that the material is not too hard. When the machine is used for heavy drilling over a long period of time, it is recommended to check the loading capacity of automatic quill feeding on a regular basis.

  • Page 27: Operation

    OPERATION CAUTION: Always wear proper eye protection with side shields, safety footwear, and leather gloves to protect from burrs and sharp edges. 1. Check that the head is secure to the column. 2. Secure the piece part to the table. 3.

  • Page 28: Tapping Mode

    Tapping Mode In general, speeds for tapping require low transmission mode with speeds lower than 150 RPM. Note: All tapping must be done while in manual mode. 1. Set the down-feed rate to “0” using the down-feed handle (X). Refer to manual down-feed. 2.

  • Page 29: Lubrication And Maintenance

    LUBRICATION AND MAINTENANCE WARNING: Make sure the electrical disconnect is OFF before working on the machine. Maintenance should be performed on a regular basis by qualified personnel. Always follow proper safety precautions when working on or around any machinery. Daily Maintenance •...

  • Page 30: Return Spring

    If an adjustment becomes necessary, please contact a service representative at Baileigh Industrial. Ph: (920-684-4990) The figure at right shows the spring cap which houses the spring. Replacing Gearbox Oil •...

  • Page 31: Greasing The Machine

    • Re-fill tank with coolant solution. Oils for Lubricating Coolant Any 10:1 (water to coolant) solution will work, however we recommend Baileigh B-Cool 20:1 (water to coolant) biodegradable metal cutting fluid. It has excellent cooling and heat transfer characteristics, is non-flammable, and extends tool and machine life. Each gallon of concentrate makes 21 gallons of coolant.

  • Page 32: Parts Identification Drawing A

    PARTS IDENTIFICATION DRAWING A...

  • Page 34: Parts List A - Head/Spindle Assembly

    Parts List A – Head/Spindle Assembly Description Size Qty. A-01 Flat Head Screw M6x16 A-02 Cover A-03 Feed Clutch Rod A-04 A-05 Roll Pin A-06 Set Screw M5x6 A-07 Grip A-08 Feed Handle A-09 Feed Handle Body A-10 Steel Ball 1/4"...
  • Page 35 Description Size Qty. A-32 Feed Shaft A-33 Screw Bushing A-34 Sleeve A-35 Ball Bearing 6004ZZ A-37 5x15 A-38 Worm Shaft Support A-39 Set Screw M6x12 A-40 Screw M5x6 A-42 Set Knob A-46 Hex Socket Cap Screw M6x16 A-47 Special Washer A-48 Scale Ring A-49...
  • Page 36 Description Size Qty. A-71 Ball Bearing 6206ZZ A-72 Worm A-73 Guide Plate A-74 Spring A-75 Jaw Clutch A-76 Special Spring A-77 Jaw Clutch Cover A-78 Flat Head Screw M6x16 A-79 Adjustable Screw A-80 Ball Bearing 6305ZZ A-81 Feed Cover A-82 Hex.
  • Page 37 Description Size Qty. A-107 Ball Bearing 6003ZZ A-108 Sliding Shaft A-109 Speed Change Gear A-110 C-Clip R-35 A-111 Cover Plate A-112 Spring Washer A-113 Hex Socket Cap Screw M6x16 A-114 Hex Nut A-115 Spacer A-116 Belleville Spring Washer A-117 Worm A-118 Spacer A-119...
  • Page 38 Description Size Qty. A-141 Drive Spindle Pulley M=8,T=64 A-142 Rear Spindle Pulley M=5,T=38 A-143 Pulley Guard A-144 Safety Guard Lexan A-145 Spring Washer 5/16" A-146 Screw 5/16"x1/2" A-147 Safety Guard Slide A-148 Set Screw 1/4"x1/4" A-149 Lower Bracket Bar A-150 Support Arm A-151 Spring Washer...
  • Page 39 Description Size Qty. A-182 Washer A-183 Screw M5x10 A-184 Limit Switch A-185 Cross Head Screw M4x20 A-186 Feed Base A-187 Depth Plate A-188 Worm Shaft...

  • Page 40: Parts Identification Drawing B

    PARTS IDENTIFICATION DRAWING B...

  • Page 42: Parts List B - Motor/Pulley Assembly

    Parts List B – Motor/pulley Assembly Description Size Qty. B-01 Hex Hand Plugs 3/8" B-02 Sight Glass B-03 Ball Bearing 6202ZZ B-04 C-Clip S-31 B-05 Gear M=2,T=32 B-06 6x20 B-07 Drive Shaft M=2,T=13 B-08 Ball Bearing 6007Z B-09 C-Clip R-62 B-10 Set Screw M10x10...
  • Page 43 Description Size Qty. B-34 Set Screw M6x8 B-35 Hex Socket Cap Screw M8x35 B-36 Oil Seal 25x5 B-37 Taper Pin 5x38 B-38 Gear Box B-39 Oil Filter 3/8"x3/8" B-40 Tube B-41 Oil Seal 62x35x10 B-42 C-Clip R-47 B-43 Oil Seal 47x25x8 B-44 Drive Pulley...
  • Page 44 Description Size Qty. B-69 Sensor Support B-70 Sensor Bracket B-71 Screw M4x20 B-72 Screw M4x6 B-73 Hex Socket Cap Screw M5x10 B-74 Hex Socket Cap Screw 3/16"x3/4" B-75 Hex Nut 3/16" B-76 Cover B-77 Screw M5x6...

  • Page 45: Parts Identification Drawing C

    PARTS IDENTIFICATION DRAWING C...

  • Page 46: Parts List C - Column/Table/Base

    Parts List C – Column/Table/Base Description Size Qty. C-01 Coolant Base C-02 Spring Pin 4x50 C-03 Hex Head Plugs 3/8" C-04 Set Screw 1/2"x1" C-05 Cable Relief C-06 Column C-07 Brass Block 3/8" C-08 Set Screw 3/8"x5/1 6" C-09 Hex Nut 1/4"...
  • Page 47 Description Size Qty. C-34 Crank Shaft C-35 Ball Bearing 6005Z C-36 Bevel Gear C-37 Set Screw 1/4"x3/8" C-38 Gear Bracket C-39 Small Bevel Gear C-40 Flange C-41 Spring Washer C-42 Hex Socket Cap Screw M6x25 C-43 Ball Bearing 6206 C-44 Worm Gear C-45 Spring Pin...

  • Page 48: Parts Identification Drawing D

    PARTS IDENTIFICATION DRAWING D...

  • Page 49: Parts List D - Electrical Control Panel

    Parts List D – Electrical Control Panel Description Size Qty. D-01 Start Switch D-02 Stop Switch D-03 Emergency Stop Switch D-05 Pump Switch D-06 Speed Control Knob D-07 Speed Controller D-07ª Holder Screw D-08 Screw D-10 Plate Bracket D-11 Washer D-12 Hex Socket Cap Screw M8x20...

  • Page 50: Parts Identification Drawing E

    PARTS IDENTIFICATION DRAWING E...

  • Page 51: Parts List E - Electrical Enclosure

    Parts List E – Electrical Enclosure Description Size Qty. E-01 Electric Control Box w/Door and Latch E-02 Plastic Plate E-03 Screw M4x6 E-04 Cover E-05 Electric Base Plate E-06 Cable Relief E-07 Washer E-08 Hex Socket Cap Screw M8x12 E-09 Electric Cable E-10 Delta Inverter (for 220V)

  • Page 52: Electrical Schematic

    ELECTRICAL SCHEMATIC VFD-M 200W 220V...

  • Page 53: Electrical Enclosure Components

    ELECTRICAL ENCLOSURE COMPONENTS...

  • Page 54: Electrical Component Parts List

    Electrical Component Parts List Item Description And Function Technical Data Qty. Disconnecting Device Ui690V, 16A, IP54 Fuses 600V, 0.5A 30mm, 600V 3A Coil 24V, 50/60 Hz, Ui=660V, Contactor AC1=25A, AC# 220V, 2.2KW, 380V, 4.0KW, 4A Relay Transformer AC, 380V, 24V, 52VA (1.2A) VFD-M Variable Speed AC Motor Driver 380~460V, 220~240V, 2HP Braking Resistors...

  • Page 55: Troubleshooting

    TROUBLESHOOTING WARNING: Make sure the electrical disconnect is OFF before working on the machine. FAULT PROBABLE CAUSE REMEDY 1. Wrong voltage 1. Make sure the machine voltage matches the nameplate. 2. Emergency switch has been 2. Turn E-Stop switch clockwise (cw) pressed.

  • Page 56: Troubleshooting The Inverter

    FAULT PROBABLE CAUSE REMEDY 1. Excessive speed. 1. Reduce speed. 2. Chips not clearing. 2. Use pecking operation to clear chips. Drill or Tool Heats 3. Dull tool. 3. Sharpen tool or replace. up or Burns Work 4. Feed rate too slow. 4.
  • Page 57 * When the display continues to show the same code, contact Baileigh Industrial at (920)684-4990 * Internal EEPROM can not be read or programmed. C.F1~3 or others * Current sensor error. * Return to Baileigh Industrial. * U-phase error. * W-phase error...
  • Page 58 NOTES...
  • Page 59 NOTES...
  • Page 60 BAILEIGH INDUSTRIAL, INC. 1625 D , WI 54220 UFEK RIVE ANITOWOC : 920. 684. 4990 F : 920. 684. 3944 HONE www.baileigh.com BAILEIGH INDUSTRIAL LTD. U WIFT OINT WIFT ALLEY NDUSTRIAL STATE UGBY , CV21 1QH U IDLANDS NITED INGDOM...

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