Table of Contents

Advertisement

LCN System Installation
SW20-500

Advertisement

Table of Contents
loading

Summary of Contents for Honeywell TotalPlant LCN

  • Page 1 LCN System Installation SW20-500...
  • Page 3 LCN Installation LCN System Installation SW20-500 Release 510 CE Compliant 9/96...
  • Page 4 In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The information and specifications in this document are subject to change without notice.
  • Page 5 About This Publication This publication provides instructions for use by the system hardware installation and checkout personnel. It is designed to help you determine if the system hardware is properly installed and ready for system checkout. Use this publication any time the system is shut down for equipment replacement, expansion, or relocation.
  • Page 6 Standard Symbols Scope The following defines standard symbols used in this publication. Notes inform the reader about information that is required, but not ATTENTION immediately evident. Cautions tell the user that damage may occur to equipment if CAUTION proper care is not exercised. Warnings tell the reader that potential personal harm or serious WARNING economic loss may happen if instructions are not followed.
  • Page 7: Table Of Contents

    Table of Contents INTRODUCTION Purpose and Scope Reference Documents Special Installation Tools and Test Equipment SYSTEM INSTALLATION Installation Overview Preliminary Site Inspection Storage EQUIPMENT UNPACKING AND PLACEMENT Equipment Unpacking Equipment Placement Equipment Preparation Console Complexing—Universal Station Furniture Console Complexing—Ergonomic Universal Station Furniture 3.5.1 Complexing for an Aced Configuration 3.5.2...
  • Page 8 Table of Contents SYSTEM CONFIGURATION System Pinning UNIVERSAL STATION X INSTALLATION Placement Grounding Power LCN Cable Connection Ethernet Connection UCN TAP INSTALLATION 10.1 Installation in LCN Cabinets 10.2 Installation in a Universal Station 10.3 Installation in an Ergonomic Universal Station 10.4 Installation in a Console Global User Station RULA INSTALLATION...
  • Page 9 Table of Contents CONSOLE GLOBAL USER STATION 15.1 Preinstallation 15.2 Placement 15.3 Grounding 15.4 AC Power 15.5 Connection to the Ethernet 15.6 Connection to a Printer 15.7 LCN Cable Connection CLASSIC CONSOLE GLOBAL USER STATION 16.1 Preinstallation 16.2 Placement 16.3 Grounding 16.4 AC Power...
  • Page 10 LCN System Installation 9/96...
  • Page 11: Introduction

    INTRODUCTION Section 1 This section lists all support documents and special tools/test equipment required during TotalPlant Solution (TPS) LCN System equipment installation. 1.1 PURPOSE AND SCOPE The LCN System Installation manual provides instructions for installing TPS LCN System equipment cabinets, Universal Stations, Universal Station X , RULA station, Application Module X , Scanner Application Module, and Universal Work Stations at the customer site.
  • Page 12: Reference Documents

    1.2 REFERENCE DOCUMENTS The following documents are either required or will provide assistance during the installation phase of the TPS Local Control Network System equipment. Title Binder Application Module X Service Application Module X BASIC System Installation (Section 25-110) BASIC System Summary Data Hiway Planning System Site Planning - 2 Data Hiway Subsystem Site Planning...
  • Page 13: System Installation

    SYSTEM INSTALLATION Section 2 Please read this section before unpacking or moving the equipment. 2.1 INSTALLATION OVERVIEW This section provides instructions for receiving, unpacking, and placement of the TotalPlant Solution (TPS) System LCN equipment cabinets, Operator Interface Stations (OIS) and Universal Stations (USs), see Figure 2-1. The instructions assume that all of the system LCN modules and all interconnecting LCN cables within the cabinets and consoles have been installed and connected at the factory as shown in Figure 2-2.
  • Page 14 Rear View Rear View 54068 Figure 2-2 — LCN Cabinets with Intracabinet Cables Installed All LCN coaxial-cable assemblies required to interconnect cabinets and consoles are assembled at the factory to standard or specified lengths and shipped with the system equipment (see Section 3). LCN System Installation 9/96...
  • Page 15: Preliminary Site Inspection

    The desk-side Universal Work Station is protectively wrapped and shipped in a double- wall pack. Its peripherals are packaged separately. Refer to publications listed under subsection 1.2 for installation of BASIC System equipment and UCN Subsystem equipment such as: • Multifunction Controller (MC) •...
  • Page 16 LCN System Installation 9/96...
  • Page 17: Equipment Unpacking And Placement

    If damaged, immediately notify the carrier and your Honeywell sales representative as to extent and type of damage. Also check each piece of equipment against the invoice list for any missing items.
  • Page 18: Equipment Preparation

    3.3 EQUIPMENT PREPARATION W A R N I N G The following safety procedures must be followed: 1. The power switch or breaker(s) on the system power control panel must be in the OFF position. 2. All cabinet and console power entry (PE box) circuit breakers must be in the OFF position.
  • Page 19: Console Complexing-Universal Station Furniture

    3.4 CONSOLE COMPLEXING—UNIVERSAL STATION FURNITURE NOTE Ensure that all cable access ports located at the front bottom right and left sides are open before complexing. See Figure 3-1. When the task of complexing the console is finished, close the cable access port on each end of the console.
  • Page 20 When Universal Stations (USs) are to be complexed together to form a console, use complexing kit P-ZCKY1. The number of kits required for a console is one less than the number of USs in the console. A complexing plate, 51303672, mounts on the bottom of the keyboard, connecting the two keyboards together.
  • Page 21 An angled strap, 51201261, fastens the back of the two USs together. See Figure 3-3. 11352 Figure 3-3 — Installation of Complexing Strap to Rear Lower Corner of US LCN System Installation 9/96...
  • Page 22: Console Complexing-Ergonomic Universal Station Furniture

    3.5 CONSOLE COMPLEXING—ERGONOMIC UNIVERSAL STATION FURNITURE Ergonomic US furniture can be complexed in two forms. • A semicircular arc, where each station is arced 10° from the adjacent station, is formed by bolting the stations together. See Figure 3-4. • A inline console where wedges are added in between each station to close the gaps left between the front surfaces.
  • Page 23 3.5.1 3. Place the second station next to the first station. 4. Insert a Flexible Spacer, Bottom Arc, 51308033-100, between the two lower monitors as shown in Figure 3-5. The spacer fits in the groove behind the bezel, on both stations, with the top even with the middle of the CRT Mount (wedge.) 5.
  • Page 24 3.5.1 12560 Figure 3-6 — Arc Complexed Ergonomic Universal Stations with Wedges 6. Bolt the second station to both complexing tie plates. LCN System Installation 9/96...
  • Page 25: Complexing For An Inline Configuration

    3.5.2 3.5.2 Complexing for an Inline Configuration The following steps are required for the joining of two stations together. The complexing tie plates (2) are attached to one station, the second station is set in place next to the first, the flexible spacers are inserted, and then the second station is bolted to the two tie plates.
  • Page 26 3.5.2 6. Insert a Flexible Spacer, Bottom Inline, 51308038-100, between the two lower monitors as shown in Figure 3-7. The spacer fits in the groove behind the bezel, on both stations, with the top even with the middle of the CRT Mount (wedge.) 7.
  • Page 27: Installing Cable Access Port Covers

    3.5.3 3.5.3 Installing Cable Access Port Covers Install a Cable Cover, 51202027, in the outside leg of the far right and far left station. Insert the Cable Cover plate from the inside of the leg, over the mounting stud, and retain with a nut.
  • Page 28 3.6 LCN CABLING As shown in Figure 2-2, LCN cabinets have the intracabinet cables installed in the factory. The system is then tested in a system configuration and the cables inside the cabinet are left in place to be shipped with the equipment. The remaining installation task is for the cabinets and the consoles to be cabled together as shown in Figure 3-9, Figure 3-10, and Figure 3-11.
  • Page 29 11346 Figure 3-10 — Console Cabling between Universal Stations (Standard Furniture) LCN System Installation 3-13 9/96...
  • Page 30 Ergonomic furniture cable must be done in the left leg of the station. The right leg is reserved for ac wiring—this applies to wiring that goes all the way to the top monitor position in the station. Excess signal cables are allowed to loop into the left leg. 12572 Figure 3-11 —...
  • Page 31: Lcn Cabling Rules

    TotalPlant Solution (TPS) System LCN coaxial cables and associated components have been designed and tested by Honeywell IAC to meet strict standards of performance. Other coaxial cables and components have not been tested and qualified for use in the LCN system; therefore, no substitutions are approved by IAC.
  • Page 32 See Section 2 of LCN Guidelines in the LCN Installation binder for specific LCN cabling rules. Use only Honeywell supplied LCN cabling, and always connect cables marked "A" to the A connector of a node, and cables marked "B" to B connector of a node (never interchange "A"...
  • Page 33: Lcn Cable Connections

    3.6.2 3.6.2 LCN Cable Connections The LCN coax cable system consists of a dual run of coax cable called the “A Cable” and the “B Cable.” Each cable connects to the coax connector on the module interface board (CLCN A/B, CLCN A, or CLCN B) with a T-connector. Refer to Figure 3-12 and Figure 3-13.
  • Page 34: Coax Cabling Procedure

    3.6.3 3.6.3 Coax Cabling Procedure 1. Connect all “A” cables to the “A” connector on the LCNI I/O cards and KLCNA cards. 2. Load system software or HVTS into the system. 3. Do a CONFIGURATION request to each LCN node configured on the system as shown in the topology map for this system.
  • Page 35: Interconnection Of Peripherals Located In Separate Single Bay Us Furniture

    3.9 INTERCONNECTION OF PERIPHERALS LOCATED IN SEPARATE SINGLE BAY US FURNITURE To interconnect the cartridge or floppy drive(s) that are located in single bay furniture, do the following: 1. Place the Universal Station (US) and the single bay furniture next to each other such that the single bay furniture has the folded cables located next to the US.
  • Page 36 5. The peripheral cables are folded and retained by cable clamps inside the worksurface cabinet. For Classic furniture • Unfasten the cable, still passing them through the cable clamp. • Pass the cable through the cable pass-through hole in the cabinet side, into the Universal Station (or Universal Station X ) cabinet.
  • Page 37: System Grounding

    STEP 1 Each LCN cabinet and station is equipped with a Safety Ground Terminal, see Figures 4-1 and 4-2. It is recommended by Honeywell and required by many codes, for personnel protection, that each cabinet and station be connected to building steel or other designated safety ground before connecting ac power wiring.
  • Page 38 STEP 2 Five-Slot Modules Hiway Gateway modules that connect to Data Hiways that do not have HTDs must have a ground wire installed from the DHI I/O board to the MRG. Wire the screw on the DHI I/O DHI I/O Five-Slot board to the HG ground terminal Module...
  • Page 39 Module Logic Ground To master reference Logic Ground ground (MRG) through 11-Screw Terminal separate cables. Frame Ground Rear View LG/HG Service Posts LCN Coax Cable Out LCN Coax Cable In 52743 Figure 4-4 — Cabinet Logic Ground Terminal Board LCN System Installation 9/96...
  • Page 40 STEP 3 Local Control Network (LCN) cables are grounded in two different schemes. • Systems with the 12.5 KHz system clock are self-grounding, by way of the cable shield, when the cable is connected to the BNC receptacle on the CS/R paddle board in the clock source node.
  • Page 41: Grounding Universal Stations/Universal Station X S In Ergonomic Furniture

    4.3 GROUNDING UNIVERSAL STATIONS/UNIVERSAL STATION X s IN ERGONOMIC FURNITURE The new US furniture has two collection point ground lugs for in-station grounds (one for chassis ground and one for MRG). There is also a ground lug for collecting the following: •...
  • Page 42 LCN System Installation 9/96...
  • Page 43: Power Entry Wiring

    POWER ENTRY WIRING Section 5 This section provides instructions on how to wire system power to the Honeywell power entry box. 5.1 POWER ENTRY BOX WIRING IN UNIVERSAL STATION FURNITURE AND CABINETS Both the Universal Station (each implemented bay) and the equipment cabinets include a power entry box, located at the bottom of the cabinet or console bay.
  • Page 44 Wiring the power in a Universal Station located in Classic furniture is shown in Figure 5-1 and Figure 5-2. Cabinet Power Entry Box 115 V Option Shown Console Power (Top View, Cover Removed Entry Box Flush Receptacle (115 V, 15 Amp Shown) TB1 Access Cover Removed DANGER...
  • Page 45: Wiring Recommendation-Ergonomic Universal Station

    SGC-75DC Locknut Bridgeport 521-DC Midwest/Cooper O-Z/Gadney RACO 3/4” Clamp Connector for Onmetallic Sheathed and Honeywell 51190714 Flexible Wire Wiring should be AWG 14-3/2.5 mm 2 or larger for greater cable lengths. See TPS • System Site Planning. SERVICE BREAKER SIZE...
  • Page 46 AC Power Connection 12563 Figure 5-3 — Power Entry to Ergonomic Universal Station (Rear Entry) LCN System Installation 9/96...
  • Page 47 AC Power Connection 12828 Figure 5-4 — Power Entry to Ergonomic Universal Station (Bottom Entry) LCN System Installation 9/96...
  • Page 48 Wire the AC service to the terminals as indicated by the symbols in Figure 5-5. Sliding Cover Connect Wiring 12829 Figure 5-5 — Ergonomic Universal Station Power Entry Box Wiring LCN System Installation 9/96...
  • Page 49: General

    GENERAL Section 6 General information about equipment care and handling. 6.1 ELECTROSTATIC DISCHARGE Electrostatic Discharge (ESD) and its destructive affect on system electronics components must be understood and kept under control, especially during installation and servicing of all TPS products. What ESD is and how it can be controlled is summarized by Technical Bulletin, TB NO.
  • Page 50 LCN System Installation 9/96...
  • Page 51: Power-Up Check

    POWER-UP CHECK Section 7 This section tells you how to initially power up the equipment; carefully follow the instructions. 7.1 POWER-UP PROCEDURE To ensure that the customer service panel or control room power-distribution panel is correctly wired, and to power up the LCN equipment cabinet(s) and Universal Station(s), proceed as follows: NOTE The following procedures apply to each Power Entry Box, one at a time.
  • Page 52 • Make sure that each LCN module power cord is plugged in and that the margin-test jumper is in the normal (center) position. • Turn the power switch ON on each module, one at a time, and check that the green POWER STATUS LED is on.
  • Page 53: System Configuration

    SYSTEM CONFIGURATION Section 8 All LCN modules, hiway boxes, and peripheral devices require a unique system device address. 8.1 SYSTEM PINNING There are no LCN module adjustments; however, the LCN I/O boards have an address pack that must be characterized for the particular node it occupies on the LCN. This normally is done for each system during factory test.
  • Page 54 For Data Hiway device addressing and response priorities, refer to Data Hiway Subsystem Site Planning manual. For the Process Interface Units (PIUs), refer to HLPIU-M, LLPIU- M, or LEPIU-M Service manuals. For peripheral device pinning or function/selection, refer to the Universal Station Service. For keyboard pinning options on the Universal Work Station, refer to Appendix A, paragraph A.7.
  • Page 55 A node that has a K2LCN board and an LCN I/O board should have the address pinning on the LCN I/O board. All address jumpers on the K2LCN should be removed. Binary Jumper Removed = "1" Weight Parity Overall number of jumpers omitted, including the parity jumper, must be an odd number.
  • Page 56 Pinning Modem SCSI WSI I/O ASSY. NO. 51304791-100 REV B Terminal Printer Video 12450 Remote Laser Debug Printer Connection Modem or Terminal Figure 8-3 — WSI I/O Pinning ASSY NO. 51304924-200 REV C WSI2 I/O Video Terminal 53352 Figure 8-4 — WSI2 Pinning (CE Compliant I/O Board) LCN System Installation 9/96...
  • Page 57 Default CRT Background Pinning TPDG I/O 11798 Figure 8-5 — TPDG I/O Pinning Default CRT Background TPDGC I/O Black Dark Grey Med. Grey Light Grey BAR CODE 53388 Figure 8-6 — TPDGC Pinning (CE Compliant I/O Board) LCN System Installation 9/96...
  • Page 58 LCN System Installation 9/96...
  • Page 59: Universal Station X Installation

    UNIVERSAL STATION X INSTALLATION Section 9 Provides for the installation of the Universal Station X station available in Release 410 or later systems. 9.1 PLACEMENT The Universal Station X can be placed in any existing console as if it were a Universal Station node.
  • Page 60 LCN System Installation 9/96...
  • Page 61: Ucn Tap Installation

    UCN TAP INSTALLATION Section 10 Provides for the installation of UCN taps in cabinets and consoles. 10.1 INSTALLATION IN LCN CABINETS Install two taps in the LCN cabinet that contains the NIM module(s) for this UCN. See Figure 10-1. Mount each tap bracket to the two bolts located at the top of the rear side of the cabinet.
  • Page 62 10.1 Terminators 52459 Figure 10-1 — Taps Mounted in an LCN Cabinet LCN System Installation 10-2 9/96...
  • Page 63: Installation In A Universal Station

    10.2 10.2 INSTALLATION IN A UNIVERSAL STATION A NIM module can be mounted in a Universal Station only if there is an empty console furniture cabinet located adjacent to it. This is because of the bend-radius requirements of UCN Trunk cables. To do this, two mounting brackets must first be mounted inside the lower cavity of the station.
  • Page 64 10.3 UCN Taps for NIM 12564 Figure 10-3 — Taps Mounted in a Universal Station (Ergonomic) LCN System Installation 10-4 9/96...
  • Page 65: Installation In A Console Global User Station

    10.4 10.4 INSTALLATION IN A CONSOLE Global User Station UCN Taps can be placed in the bottom of a Global User Station if a NIM is located in the same station cabinet. Follow this procedure to install taps in a Universal Station in Ergonomic Furniture. Step Action Mount a tap to each mounting bracket.
  • Page 66 10.4 15170 Figure 10-4 — Taps Mounted in a Universal Station (Ergonomic) LCN System Installation 10-6 9/96...
  • Page 67: Rula Installation

    RULA INSTALLATION Section 11 Provides for the installation of a Remote User Link Adapter (RULA) in a Universal Station, Operator Interface Station (OIS), Micro TDC 3000, and Universal Work Station. 11.1 INSTALLATION INSTRUCTIONS In general, the Dayna SCSI/Link—3 unit is installed on the support tray in a half height upper pod next to a Cartridge Drive.
  • Page 68 LCN System Installation 11-2 9/96...
  • Page 69: Application Module X Installation

    APPLICATION MODULE X INSTALLATION Section 12 Provides for the installation of the Application Module X. 12.1 PLACEMENT The Application Module X can be placed where any other Five-Slot or Ten-Slot Module can be placed. 12.2 GROUNDING The Application Module X (Five-Slot or Ten-Slot) is grounded the same as an Application Module in a Five-Slot Module with the logic ground connected to the Safety Ground.
  • Page 70 LCN System Installation 12-2 9/96...
  • Page 71: Scanner Application Module Installation

    SCANNER APPLICATION MODULE INSTALLATION Section 13 Provides for the installation of the Scanner Application Module. 13.1 PLACEMENT The Scanner Application Module (SAM) can be placed where any other Five-Slot Module can be placed. 13.2 GROUNDING The Scanner Application Module is grounded the same as an Application Module in a Five-Slot Module with the logic ground connected to the safety ground.
  • Page 72 13.5 Front CCP-4 QMEM-4 LLCN HMPU Power Supply Rear I/OLCN Data Link to SAM 50 foot Communication Cable 51196082-115 Customer Signals X16 X17 Data Protected Link Reel Ground Tacho BREAK Change XXXXX 230 Vac distribution X1 X2X3 X7 X8 Stabilizer Scanner 230 Vac MC0 Adapter...
  • Page 73: Deskside Global User Station

    DESKSIDE GLOBAL USER STATION Section 14 Provides for the installation of the Deskside Global User Station. Use ESD Wrist Strap Use an ESD Wrist Strap grounded to the Minitower chassis when ESD Wrist Strap connecting or disconnecting cables. 14.1 PREINSTALLATION Before starting to install the Global User Station hardware, the LCN cables, Cable A, and Cable B must be installed to the location of the Global User Station unit.
  • Page 74: Placement

    14.3 14.3 PLACEMENT The Deskside Global User Station can be placed on a tabletop or desktop as if it were a personal computer The electronics tower can be placed on the floor or on the desktop. AC Power 115 V/230 V Switch SCSI Bus Terminator...
  • Page 75: Grounding

    14.4 14.4 GROUNDING The Deskside Global User Station is grounded to safety ground by the third wire in the power cord. 14.5 AC POWER Connect the ac power cords attached to the module and monitor to an ac power outlet that is connected to the same power source as the rest of the TotalPlant Solution (TPS) System.
  • Page 76: Connecting The Optional Integrated Keyboard And Mouse

    14.7 Use ESD Wrist Strap Use an ESD Wrist Strap grounded to the Minitower chassis when ESD Wrist Strap connecting or disconnecting cables. 14.7.2 Connecting the Optional Integrated Keyboard and Mouse 1. Connect the 15-pin cable connector to the Keyboard connector (right-hand) on the face plate of the left-most ISA card slot.
  • Page 77: Connection To Printer

    14.10 14.10 CONNECTION TO PRINTER Use ESD Wrist Strap Use an ESD Wrist Strap grounded to the Minitower chassis when ESD Wrist Strap connecting or disconnecting cables. A single laser or matrix printer can be connected to the PARALLEL port on the rear panel of the minitower.
  • Page 78: Connection To Lcn Coax Cables

    14.11 14.11 CONNECTION TO LCN COAX CABLES The LCN A and LCN B cables are connected to the MAU unit that is connected to the LCNP board, located in the middle slot (Slot 3) in the electronics tower by the cable shown below.
  • Page 79: Console Global User Station

    CONSOLE GLOBAL USER STATION Section 15 Provides for the installation of the Global User Station in new console furniture. Use ESD Wrist Strap Use an ESD Wrist Strap grounded to the Electronics chassis when ESD Wrist Strap connecting or disconnecting cables. 15.1 PREINSTALLATION Before starting to install the Global User Station hardware, the LCN cables, Cable A, and Cable B must be installed to the location of the Global User Station unit.
  • Page 80: Connection To The Ethernet

    15.5 15.5 CONNECTION TO THE ETHERNET Use ESD Wrist Strap Use an ESD Wrist Strap grounded to the Electronics chassis when ESD Wrist Strap connecting or disconnecting cables. The connection to the Ethernet is made through a Media Access Unit (MAU) designed to interface a 10base-5 Ethernet or a 10base-2 Ethernet.
  • Page 81: Connection To A Printer

    15.6 15.6 CONNECTION TO A PRINTER Use ESD Wrist Strap Use an ESD Wrist Strap grounded to the Electronics chassis when ESD Wrist Strap connecting or disconnecting cables. A single laser or matrix printer can be connected to the PARALLEL port on the rear panel of the electronics.
  • Page 82 15.7 The mounting of the LCN MAU is done in the footrest of the station. There can be combinations of UCN Tap sets and LCN MAUs: • 1 LCN MAU and no taps See Figure 15-4 • 1 LCN MAU and 1 tap See Figure 15-5 •...
  • Page 83 15.7 15052 Figure 15-6 — Mounting of an Two LCN MAUs LCN System Installation 15-5 9/96...
  • Page 84 LCN System Installation 15-6 9/96...
  • Page 85: Classic Console Global User Station

    CLASSIC CONSOLE GLOBAL USER STATION Section 16 Provides for the installation of the Global User Station in new console furniture. Use ESD Wrist Strap Use an ESD Wrist Strap grounded to the Electronics chassis when ESD Wrist Strap connecting or disconnecting cables. 16.1 PREINSTALLATION Before starting to install the Global User Station hardware, the additional LCN cables, Cable A and Cable B, must be installed (or run to) to the location of the Global User...
  • Page 86: Connection To The Ethernet

    16.5 16.5 CONNECTION TO THE ETHERNET Use ESD Wrist Strap Use an ESD Wrist Strap grounded to the electronics chassis when ESD Wrist Strap connecting or disconnecting cables. The connection to the Ethernet is made through a Media Access Unit (MAU) designed to interface a 10base-5 Ethernet or a 10base-2 Ethernet.
  • Page 87: Connection To A Printer

    16.6 16.6 CONNECTION TO A PRINTER Use ESD Wrist Strap Use an ESD Wrist Strap grounded to the electronics chassis when ESD Wrist Strap connecting or disconnecting cables. A single laser or matrix printer can be connected to the PARALLEL port on the rear panel of the electronics.
  • Page 88 16.7 The mounting of the LCN MAU is done in the bottom, front side of the station. The UCN tap and LCN MAU are located side-by-side under the access plate as shown below. 16365 Figure 16-4 — Mounting of an LCN MAU with no UCN Taps The coax cables and T-connectors required were installed during the preparation phase of the installation.
  • Page 89: Options Installation For Universal Stations

    Appendix C. A.1 UNIVERSAL STATION COMPLEXING (PHYSICAL) A complete complexing kit, P-ZCKY1, is available from Honeywell for on-site expansion. The kit includes hardware for complexing the keyboard and work-surface support trays, for complexing the console bases, and the trim kit for the ends of each console complex.
  • Page 90 CURSOR SCSI POWER POWER 51304270-100 EPDG I/O PRINTER ENG KEYBD Black and White Printer Monitor ### = Length ASPI-41 CRT Monitor 51108305 *** 51304360 *** ASPI-46 51195091 *** ***Options 3107 Figure A-1 — Printer and CRT Monitor Cabling (EPDG Board) LCN System Installation 9/96...
  • Page 91 Operator Keyboard Assembly EPDG I/O Adapter 51400993-100 51304270-100 PDG I/O Adapter Operator Keyboard 51109394-100 51400756-100 Keyboard Power Cable 51304279-150 Keyboard Cable 51303409-122 Smartframe Operator Keyboard Interface Touchscreen 51400972-100 51400988-100 Engineer's Annunciator Keyboard Cable Power Cable 51303414-016 51304047-152 Engineer's Annunciator Keyboard 51303642-100 51400751-100 P-NKM14...
  • Page 92: Trend Pen Assembly Removal And Replacement

    A.4 TREND PEN ASSEMBLY REMOVAL AND REPLACEMENT The trend pen recorders, up to three, and the power/interface chassis are mounted in a separate assembly, above the CRT shroud. Mounting brackets and M5 hex-head screws are used to secure it in place. To remove and replace the recorders, refer to the Universal Station Service in the LCN Service-1 binder or Universal Station X Service in the Universal Station X binder.
  • Page 93: Hiway Gateway Cabling

    A.5 HIWAY GATEWAY CABLING For an overview of Hiway Gateway preferred access cabling with or without a Hiway Traffic Director (HTD), see Figure A-4. For hiway cable specifications and address priority assignments, refer to the Data Hiway Subsystem Site Planning manual in the Basic System Summary binder.
  • Page 94: Enhanced Universal Work Station (Euws) Installation

    A.6 ENHANCED UNIVERSAL WORK STATION (EUWS) INSTALLATION The EUWS consists of a 5-slot LCN module with optional media storage devices (either dual floppy-disk drives or dual high-capacity cartridge drives), all of which are mounted in a free-standing enclosure, see Figure A-6 and A-7. Peripherals supplied are a 14" CRT color monitor, either an engineering keyboard or a supervisory keyboard, or both, a mouse for cursor control and an optional printer.
  • Page 95 Default CRT Background TSI Orientation 1 Black 1 Light Grey (Dim) 0 Med. Grey (Brighter) 0 Warm Grey (Brightest) Engineer Supervisor Keyboard Keyboard 51304584-300 J11 Pinning EPDGP I/O Jumper Vertical Sync Signal DIRECT DIR VSYNC INV INVERT 51090 Figure A-6 — EPDGP I/O Pinning Trackball/Mouse Connector SCSI Mouse Adapter Cable #51304033-045...
  • Page 96: Redundant Application Module Cabling

    A.7 REDUNDANT APPLICATION MODULE CABLING The cabling for Redundant Application Modules is shown in Figure A-8. AMR/HMPU CABLE (51304191-100) 51400653 (ASM) AMR (51401070-100) 51108607-900 (Module 5 Slot) LCN (51400667-100) HMPU (51400978-100) P.S. 51400653 (ASM) AMR (51401070-100) 51108607-900 (Module 5 Slot) LCN (51400667-100) HMPU (51400978-100) P.S.
  • Page 97 This is an example of cabling for Enhanced Redundant Application Modules using K4LCN/EAMR boards as shown in Figures A-9 through A-16. The boards can be installed in either node position of the Dual Node Module. There are four combinations of upper/lower node positions.
  • Page 98 Front View Upper Node P.S. MP-DNCF01 EAMR (51401996-100) K4LCN (51401946-100) EAMR (51401996-100) K4LCN (51401946-100) Interface Cable Lower Node P.S. (51304197-200) 51094 Figure A-11 — Redundant Application Module Cabling (K4LCN/EAMR) Figure A-11 and A-12 show front and back views of the same application. Rear View AMR Cable (51304198) KLCN CA(51304542)
  • Page 99 Front View Upper Node P.S. MP-DNCF01 EAMR (51401996-100) K4LCN (51401946-100) EAMR (51401996-100) K4LCN (51401946-100) Interface Cable Lower Node P.S. (51304197-200) 51096 Figure A-13 — Redundant Application Module Cabling (K4LCN/EAMR) Figure A-13 and A-14 show front and back views of the same application. Rear View AMR Cable (51304198) KLCN CA(51304542)
  • Page 100 Front View Lower Node P.S. MP-DNCF01 EAMR (51401996-100) K4LCN (51401946-100) EAMR (51401996-100) K4LCN (51401946-100) Upper Node P.S. Interface Cable (51304197-200) 51098 Figure A-15 — Redundant Application Module Cabling (K4LCN/EAMR) Figure A-15 and A-16 show front and back views of the same application. Rear View KLCN CB (51304544) AMR Cable (51304198)
  • Page 101: Universal Station X Cabling (Universal Station Furniture)

    A.8 UNIVERSAL STATION X CABLING (UNIVERSAL STATION FURNITURE) The Universal Station cabling shown in Figures A-17, A-18, and A-19, when all combined, shows the complete cabling for a Universal Station X . LCN ASPI Signal Cable LCN Printer 51196218-300 51304887-100 TPDG I/O ASPI-46/51108305-100 51304831-100...
  • Page 102 Power Entry Cable LCN Printer Power Cable Power LCN Printer AC Power CRT Power Cable AC Power Lower Monitor CRT Power Cable Entry Panel Upper Monitor Module Power Cable Keyboard Switch Cable Operator Keylock Switch Keyboard 5-Slot ACME LCN Cartridge Disk Backp Power LCN Cartridge...
  • Page 103: Universal Station Cabling (Ergonomic Furniture)

    A.9 UNIVERSAL STATION CABLING (ERGONOMIC FURNITURE) The Universal Station (Ergonomic) internal cabling is shown in Figure A-20. Figure A-20 is supported by Table A-1, which gives the part numbers for the items referred to by the number in the bubble. CRT Controller Peripheral P.
  • Page 104 Table A-1 — Cabling Schematic Key List Item Part Number Identification 51191784-100 CRT Signal Cable 51304842-200 Cartridge Disk Interface Cable (Single Drive) 51304199-300 Cartridge Disk Interface Cable (Dual Drive) 51308020-100 Monitor/P.S. AC Power Cable 51308055-100 Drive Cable, DC Power 51308051-100 P.S.
  • Page 105: Universal Station X Cabling (Ergonomic Furniture)

    A.10 A.10 UNIVERSAL STATION X CABLING (ERGONOMIC FURNITURE) The Universal Station X (Ergonomic) internal cabling is shown in Figures A-21 and A-22. Figures A-21 and A-22 is supported by Table A-2, which gives the part numbers for the items referred to by the number in the bubble. CRT Controller Lower CRT Touchscreen...
  • Page 106 Table A-2 — Cabling Schematic Key List Item Part Number Identification 51191784-100 CRT Signal Cable 51308047-100 Touchscreen Interface Cable 51308057-100 Mouse/Trackball Interconnect Cable — Monitor Remote Harness (supplied with monitor) — Touchscreen I/C Cable (part of touchscreen) 51308020-100 Monitor/P.S. AC Power Cable —...
  • Page 107: Console Complexing (Physical)

    OPTIONS INSTALLATION US/ERGONOMIC FURNITURE Appendix B This section provides brief installation procedures for adding an option or feature to an existing Universal Station X node in the new ergonomic furniture. These procedures, together with the information contained in the various service manuals, provide the necessary information to modify or expand your system.
  • Page 108 CURSOR SCSI POWER POWER 51304270-100 EPDGP TPDG I/O PRINTER ENG KEYBD 51303631-### RS232 Direct Connect Cable Black and White Printer Options ASPI-41—51108305 ASPI-46—51195091 12566 Figure B-1 — Peripheral Cabling (EPDGP I/O or TPDG I/O Board) LCN System Installation 9/96...
  • Page 109 Manifold Board-51308035-100 Operator 51308058-100 Keyboard EPDGP I/O 51308059-100 TPDGI/O 51308060-100 Auxiliary Keyboard Keylock 51304029-200 Switch Annunciator 51303642-200 Panel Multitone 51196650-100 Annunciator Panel Power 51303420-200 Supply Reset 12567 Figure B-2 — Manifold Cabling LCN System Installation 9/96...
  • Page 110 Single Drive 51304842-200 Dual Drive 51304199-300 Cartridge Drive(s) EPDGP I/O SCSI Bus TPGIO 51304840-XXX ASPI-41 or ASPI-46 Printer 51191784-100 Monitor 51308057-100 Mouse/Trackball 51308047-100 Touchscreen 51308058-100 Manifold Board (see Figure B-2) Drive WSI I/O without DAT 51308083-200 SCSI Bus with DAT 51308084-200 Hard Drive 51196218-300 Laser Printer...
  • Page 111 Single Drive 51304842-200 Dual Drive 51304199-300 Cartridge Drive(s) EPDGP I/O SCSI Bus 51304840-XXX ASPI-41 or ASPI-46 Printer 51191784-100 Monitor 51308057-100 Mouse/Trackball 51308047-100 Touchscreen 51308058-100 Manifold Board (see Figure B-2) 12760 Figure B-4 — US Node Cabling LCN System Installation 9/96...
  • Page 112 LCN System Installation 9/96...
  • Page 113: Installations Of Ce Compliant Options

    Appendix C – Installations of CE Compliant Options Overview Scope CE Compliant hardware consists of a special set of I/O boards, for each control board type, that have a metal faceplate mounted to the edge of the board that provides grounding for the shielded cables connected to the I/O board.
  • Page 114: Universal Station Cabling-Classic Furniture

    Universal Station Cabling—Classic Furniture Scope Cabling for Universal Station in classic furniture is shown below. Figure C-2 US Cabling—Classic Furniture with Touchscreen EPDGC I/O Touchscreen Monitor Video Cursor Printer Printer Enclosure SCSI Cartridge Drive 0 Keyboard Cartridge Drive 1 Power Supply Module Annunciator Engineering...
  • Page 115 Universal Station Cabling—Classic Furniture, Continued Illustration Figure C-3 US Cabling—Classic Furniture with Mouse/Trackball EPDGC I/O Mouse/Trackball Monitor Video Cursor Printer Printer Enclosure SCSI Cartridge Drive 0 Keyboard Cartridge Drive 1 Power Supply Module Annunciator Engineering Keylock Assy Keyboard Keyboard Assy 53411 Table C-2 US Cabling—Classic Furniture with Mouse/Trackball...
  • Page 116: Universal Station Cabling-Ergonomic Furniture

    Universal Station Cabling—Ergonomic Furniture Cabling for the Universal Station in ergonomic furniture is shown in the Scope following figure and table. The number in the circles refers to the line item in the table below. Figure C-4 US Cabling—Ergonomic Furniture with Mouse/Trackball EPDGC I/O Video Monitor...
  • Page 117 Universal Station Cabling—Ergonomic Furniture, Continued Illustration Cabling for the Universal Station in ergonomic furniture is shown in the following figure and table. The number in the circles refers to the line item in the table below. Figure C-5 US Cabling—Ergonomic Furniture with Touchscreen EPDGC I/O Monitor Video...
  • Page 118: Universal Station X Cabling-Classic Furniture

    Universal Station X Cabling—Classic Furniture Cabling for Universal Station X in classic furniture is shown in the Scope following figure and table. U X S Cabling—Classic Furniture with Touchscreen and Mouse/Trackball Figure C-6 TPDGC I/O Monitor Video Touch Screen Cursor Distribution Box Mouse/Trackball Printer...
  • Page 119: Universal Station X Cabling-Ergonomic Furniture

    Universal Station X Cabling—Ergonomic Furniture Cabling for Universal Station X in ergonomic furniture is shown in the Scope following figure and table. The number in the circles refers to the line item in the table below. U X S Cabling—Ergonomic Furniture with DAT Drive Figure C-7 TS Control Touchscreen...
  • Page 120: Micro Tdc 3000 Cabling

    Micro TDC 3000 Cabling Scope Cabling for a Micro TDC 3000 is shown in the following figure and table. The number in the circles refers to the line item in the table below. Figure C-8 Micro TDC 3000 Cabling—Standard EPDGC I/O Monitor Video Control...
  • Page 121 Micro TDC 3000 Cabling, Continued Touchscreen option Cabling for a Micro TDC 3000 is shown in the following figure and table. If the touchscreen special has been installed, the following figure and table represents the cabling. The number in the circles refers to the line item in the table below.
  • Page 122: Applications Module X (A X M) Cabling

    Applications Module X (A X M) Cabling Cabling for Applications Module X (A X M) mounted in classic furniture is Scope shown in the following figure and table. The number in the circles refers to a line item in the table below. A X M Cabling in Classic Furniture Figure C-10 HDDT I/O...
  • Page 123 Applications Module X (A X M) Cabling, Continued The cable connections for an Applications Module X (A X M) in both classic Illustration and ergonomic furniture are shown below. Figure C-11 HDDT/DAT Drive/CD ROM Drive Cabling Backplane SCSI Cable SCSI Cable Connection 51192054-XXX Bracket...
  • Page 124 Applications Module X (A X M) Cabling, Continued Cabling for Applications Module X (A X M) mounted in classic furniture is Scope shown in the following figure and table. The number in the circles refers to a line item in the table below. A X M Cabling in Ergonomic Furniture Figure C-12 HDDT I/O...
  • Page 125 Index Topic Section Heading Addressing LCN Node Five-Slot Module 8.1, Figure 8-1 LCN Node DNPKG (K2LCN) 8.1, Figure 8-2 Cable Access Port Cover Installation 3.5.3 Application Module, Redundant Application Module, Enhanced Redundant Application Module X AC Power 12.3 Ethernet Network Connection 12.5 Grounding 12.2...
  • Page 126 Index Topic Section Heading Installation of Application Module X Cabinets, Cabling Deskside Global User Station Console Global User Station Classic Console Global User Station Remote User’s Link Adapter (RULA) 11.1 Universal Station (Standard Furniture) Universal Station (OIS Furniture—Arched) 3.5.1 Universal Station (OIS Furniture—Inline) 3.5.2 UCN Taps 10.1, 10.2, 10.3...
  • Page 127 Index Topic Section Heading System Grounding Ground Wiring Safety Ground 4.1, Step 1 Logic Ground 4.1, Step 2 LCN Ground 4.1, Step 3 Master Reference Ground (MRG) Figure 4-1 Safety Ground Figure 4-1 Trend Recorder Cabling Figure A-3 TPDG I/O Pinning Figure 8-6 Wiring...
  • Page 128 LCN System Installation Index -4 9/96...
  • Page 129 READER COMMENTS Honeywell IAC's Automation College welcomes your comments and suggestions to improve future editions of this and other publications. You can communicate your thoughts to us by fax or mail using this form, or by placing a toll-free telephone call. We would like to acknowledge your comments; please include your complete name, address, and telephone number.
  • Page 132 Industrial Automation and Control Helping You Control Your World Honeywell Inc. 16404 North Black Canyon Highway Phoenix, Arizona 85023-3033...

Table of Contents