Zip HydroTap G4 Series Installation Instructions Manual
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Installation instructions
Zip HydroTap G4
®
Filtered boiling and chilled drinking water for commercial kitchens and tea rooms.
VENTILATION IS
ESSENTIAL
Affix model number label
!
here
801314UK
READ
SECTION 2 'VENTILATION'
READ BEFORE YOU START
801314UK - G4 Boiling chilled commercial installation instructions - June 2016 - V2.04
Page 1 of 28
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Table of Contents
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Summary of Contents for Zip HydroTap G4 Series
- Page 1 Installation instructions Zip HydroTap G4 ® Filtered boiling and chilled drinking water for commercial kitchens and tea rooms. VENTILATION IS ESSENTIAL Affix model number label here 801314UK READ SECTION 2 'VENTILATION' READ BEFORE YOU START 801314UK - G4 Boiling chilled commercial installation instructions - June 2016 - V2.04...
- Page 2 Tap options The G4 series offers a range of interchangeable taps to suit the customer's needs Classic HydroTap G4 range ® These standalone taps are directly compatible with the G4 Command-Centre Arc / Cube range Elite range The mixer tap range may be used in conjunction with any of the above to provide mixed hot and cold water for sanitary use.
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Page 3: Table Of Contents
Index HydroTap G4 specifications ® Installation check list ........................4 General product features ......................5 Important safety instructions ......................6 Warnings and regulatory information ................... 7 Major components and accessories ..................... 8 Technical specifications ....................... 9 Before installation and site requirements ..................10 Installation instructions Step 1 - Measure and cut all the tap holes, fit the taps : Refer to 803341UK Tap installation... -
Page 4: Installation Checklist
Installation checklist Before installation • Read the instructions and check if there is adequate space to install all of the components. • Note Not all fittings are supplied with the appliance kit. Isolation valves are not supplied. • Check the mains water pressure is within min / max requirements (see page 9). • Check the water quality to determine if extra filtration will be required. -
Page 5: General Product Features
General product features Thank you for purchasing a Zip HydroTap G4. Please read and follow these instructions carefully to ensure ® safe and trouble free operation. If help and advice is required, please call 0345 6 005 005. What is the Zip HydroTap G4 ? ®... -
Page 6: Important Safety Instructions
Important safety instructions This manual contains important safety and installation instructions for the Zip HydroTap ® Please read all warnings, installation requirements and installation instructions before installing any Zip HydroTap G4. This system must be installed in accordance with water supply byelaws, ®... -
Page 7: Warnings And Regulatory Information
• All installation and service work must be completed by trained and suitably qualified tradespeople. Faulty operation due to unqualified persons working on this product, or any other Zip product may void warranty coverage. • As the installer, it is your responsibility to supply (if necessary) and install all valves as required by local regulations and relevant standards. -
Page 8: Major Components And Accessories
For Zip HydroTap 160/125 &160/175 models, a 220-240Vac, 10A GPO will be BCH240/175G4 required. For Zip HydroTap 240/175 models, two 220-240Vac, 10A GPOs will be SPIDER required. (One GPO is for the Zip HydroTap and the other for the Booster heater). CLAMP NOTE: feed each of the three tubes and AV160/125G4 AN160/125G4 NOTE: Check the cable lengths and outlet positions before proceeding. -
Page 9: Technical Specifications
Technical specifications Commercial Boiling Chilled HydroTap G4 range ® HydroTap ® Boiling, chilled and filtered. Elite Classic Arc / Cube Mixer taps Boiling, chilled and filtered and mixed hot & cold. Classic Cube All-in-One taps Boiling, chilled and filtered and mixed hot & cold. Vented Mains Specifications... -
Page 10: Before Installation And Site Requirements
Technical specification, page 9 for dimensions. Make allowance for a booster if required. See sections 2 to 4, pages 13 to 21 for installation instructions. • For Zip HydroTap G4 models without booster, 1 x 220-240V AC 13A socket ®... -
Page 11: Section 1- Ventilation
Section 1 Ventilation When installing air flow vents, the following tools will be required • Jigsaw and drill. • Keyhole or wall board saw. 1.1 Preferred ventilation arrangement shown below. The ducted vent kit supplied with the Command-Centre exhausting through the kick-space should be used, to provide adequate ventilation in all conditions. -
Page 12: Installation Instructions
Ventilation 1.2 Alternative arrangement (Dual fan kit) In situations where the preferred arrangement cannot be used or will not work effectively e.g. • Single cupboard where the 100mm grille spacing cannot be achieved. • Where there are openings in the back of the cupboard allowing exhaust air to recirculate into the cupboard space. -
Page 13: Booster Specifications And Descriptions
Booster system 2.1 Product description The booster system is a compact electronically controlled auxiliary water heater. It is intended to provide pre-heating of water before it enters the Zip HydroTap G4 boiling tank. If the booster is used the ®... -
Page 14: Section 2- Booster Installation
Booster installation 2.2 Installation procedure Site requirements • Booster must only be installed in a frost-free area. Never expose booster to frost. • The booster is designed for wall mounted installation and must be installed with water connectors facing upwards. • The booster is protected against water ingress to class IP 25. -
Page 15: Braided Hose Connections
Note 1 This appliance is intended for use with the Zip HydroTap G4 Command-Centre ® Note 2 Water connections must be pointing vertically upwards. Note 3 The booster unit should be installed as close as possible to the Zip HydroTap G4 as the 500mm ® connection hoses cannot be lengthened. -
Page 16: Filter / Softener Installation
Section 3 Filter / softener installation An external filter / softener may be fitted to reduce the incidence of scale build up in the hot tank or may be supplied at the customer’s request. (Scale filter head fitting kit order code ZT200G4 or ZT300G4). 3.1 Mounting the filter head • Choose a suitable location, (cupboard back or side wall) within the reach of the braided hoses. -
Page 17: Section 4 - Command-Centre
Section 4 Command-Centre installation 4.1 External bypass valve The diverter bypass valve allows the user to choose to have the boiling feed water bypass the internal filter and only be filtered by the external filtration. This diverter valve is located at the rear panel of the Command-Centre , see the diagram below. -
Page 18: Hydrotap ® G4 Models
Installation instructions 4.3 HydroTap G4 models Refer to 803341UK Tap installation instructions (for Arc / Cube also refer to ® the tube kit assembly instructions) supplied with the tap. Elite Classic Arc / Cube Options Note All silicon tubes / plastic pipes must be cut to size. -
Page 19: Hydrotap ® G4 And Mixer Tap Combinations
Installation instructions 4.4 HydroTap G4 and mixer tap combinations Refer to 803341UK Tap installation instructions ® (for Arc / Cube also refer to the tube kit assembly instructions) supplied with the tap. Elite Classic Arc / Cube Cube Classic HydroTap Options Note All silicon tubes / Mixer... -
Page 20: All-In-One 'Mains' Tap
Installation instructions 4.5 All-in-One 'Mains' tap Refer to 803341UK Tap installation instructions (for Arc / Cube also refer to the tube kit assembly instructions) supplied with the tap. Options POWER CHILLED MAINS BOILING BYPASS VENT BYPASS MIXER MIXER CABLE OUTLET Note All silicon tubes / plastic pipes must be cut to size. -
Page 21: All-In-One 'Vented' Tap
Installation instructions 4.6 All-in-One 'Vented' tap Refer to 803341UK Tap installation instructions (for Arc / Cube also refer to the tube kit assembly instructions) supplied with the tap. Options HydroTap AIO Mixer Connections Note All silicon tubes / plastic pipes must be cut to size. -
Page 22: Section 5 - Commissioning
Section 5 Commissioning The HydroTap G4 is now ready to be commissioned. ® • Turn the power and water on and check for any leaks. • If fitted, ensure the booster is turned off. (The booster is commissioned later, see page 23). • Familiarise yourself with the operation of the tap, in preparation for use, see the user guide. -
Page 23: Boiling Calibration
Commissioning 5.4 Boiling calibration (boiling models) • Press the [Calibrate] button and the system will start the boiling calibration procedure. This will take approx. 5 to 6 minutes. 5.5 To enable a booster, when installed. • Press the [MENU] button for main menu. • Press the [Install] button. -
Page 24: Trouble Shooting
Internal fault Call Zip Service Call an electrician, a plumber, or Zip on 0345 6 005 005 for assistance, service, spare parts or enquiries. Page 24 of 28 801314UK - G4 Boiling chilled commercial installation instructions - June 2016 - V2.04... -
Page 25: End Of Life Disposal
Furthermore this warranty does not displace any statutory warranty, but, to the extent to which Zip is entitled to do so, the liability of Zip under any statutory warranty will be limited at Zip’s option to the replacement of the... - Page 26 Notes Page 26 of 28 801314UK - G4 Boiling chilled commercial installation instructions - June 2016 - V2.04...
- Page 27 Notes 801314UK - G4 Boiling chilled commercial installation instructions - June 2016 - V2.04 Page 27 of 28...
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Page 28: Contact Details
The terms “Zip” and “HydroTap” are registered trade marks of Zip Heaters (Aust) Pty Ltd. Zip products described in this publication are manufactured under one or more of the following patents: AU675601, AU637412, AU635979, GB0422305, GB2065848, US4354049, US5103859, US5099825 and SA2006/08043. Other patents are in force and patent applications are pending.