Honeywell Bendix/King KY 196B Installation Manual page 13

3. Insert the stripped conductor into the contact until the insulation is even with the side
of the crimper facing the operator, the conductor hits the crimper's wire stop, or the
insulation contacts the crimpers step--jaw, depending on the type of crimp tool being
used.
4. Squeeze the crimping tool's handles until the crimp jaws are fully closed or until a
sufficient crimp is obtained. With a step--jaw type crimper, the contact terminal will
have been crimped to both the insulated and bare sections of the conductor.
If single--jaw crimpers are being used, move the contact terminal/conductor
assembly to locate the terminal's insulation tabs on the anvil of the crimp tool. Crimp
again until the jaws are fully closed or a sufficient crimp is obtained to the insulation.
B. Contact Insertion into Molex Connector Housing
After the contact terminals have been installed on the wiring harness, the contact terminals
can be inserted into the proper location in the connector housing (PN 030--01094--0080).
The terminal cannot be inserted upside down. Be sure to push the terminal all the way in
until a click can be felt or heard. The self--locking feature can be tested by gently pulling
on the wire.
C. Location of Polarizing Key in Housing
Prior to insertion of connector into rear of unit, check polarizing key position between
contacts 8 and 9. Refer to
D. Extraction of Contact from Molex Connector
1. Slip the flat narrow blade of a Molex HT--1884 contact ejector tool,
PN 047--05099--0001, under the contact on the mating side of the connector. By
turning the connector upside down one can see the blade slide into the stop.
2. When the ejector is slid into place, the retaining tab of the contact is raised, allowing
the contact to be removed by pulling moderately on the lead.
3. Neither the contact or position is damaged by removing a contact; however, the
contact should be visually checked before reinstalling to be certain that retaining tab
"A" extends as shown in
E. Coax Connector
Refer to Figure 2--7
the coax cable. Install the connector into the mounting rack.
2.3.5 KY 196B INSTALLATION
A. Looking at the top of the unit, make sure the front lobe of the hold--down device is in a
vertical position.
B. Slide the unit into the mounting rack until the front lobe touches the mounting rack.
C. Insert a 3/32" Allen wrench through the hole in the front panel to engage the locking
screw. Turn clockwise until the rear lobe engages the mounting rack. Continue turning
until the unit is secure in the mounting rack. DO NOT OVERTIGHTEN.
D. To remove the unit turn the locking screw counterclockwise, using a 3/32" Allen wrench,
until the unit disengages from the mounting rack. Pull the unit out of the mounting rack
by pulling on the indentations on each side of the unit's bezel.
10570I01.ZIPCDL
Rev 1 January/2000
BENDIX/KING
KY 196B
VHF COMMUNICATIONS TRANSCEIVER
Figure 2--9 to check correct position of polarizing key.
Figure 2--1
for instructions for mounting the right angle coaxial BNC connector to
for retention in connector.
Page 2-3