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Operating Manual
FLAVOR SELECT 22 (FS22)
ICE BEVERAGE DISPENSER
Installation and Service Manual
LANCER
6655 Lancer Blvd.
San Antonio, Texas 78219
To order parts, call
Customer Service: 800-729-1500
Warranty/Technical Support: 800-729-1550
Email: custserv@lancercorp.com
ISO 9001:2000 Quality System Certified
www.lancercorp.com
Manual PN: 28-0580/02
"Lancer" is the registered trademark of Lancer © 2008 by Lancer, all rights reserved.
7/28/08
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Summary of Contents for lancer FLAVOR SELECT 22
- Page 1 San Antonio, Texas 78219 To order parts, call Customer Service: 800-729-1500 Warranty/Technical Support: 800-729-1550 Email: custserv@lancercorp.com ISO 9001:2000 Quality System Certified www.lancercorp.com Manual PN: 28-0580/02 “Lancer” is the registered trademark of Lancer © 2008 by Lancer, all rights reserved. 7/28/08...
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Page 2: Table Of Contents
TABLE OF CONTENTS ABOUT THE FS22 ........................3 FS22 DISPENSERS......................3 SPECIFICATIONS.........................4 PRE-INSTALLATION CHECKLIST..................5 COUNTER CUTOUT......................6 SAFETY ..........................7 ICE............................8 1. INSTALLATION .......................8 1.1 SELECTING A LOCATION FOR THE DISPENSER..........8 1.2 DRAIN SPIDER .....................10 1.3 INSTALLATION OVERVIEW - 1................11 1.4 INSTALLATION OVERVIEW - 2 ................12 1.5 CONNECTING TO WATER SUPPLY LINES............13 1.6 CONNECTING CO2 ....................14 1.7 CONNECTING TO ELECTRICAL POWER ............14... -
Page 3: About The Fs22
5. ILLUSTRATIONS, PARTS LISTINGS, AND WIRING DIAGRAMS ......32 5.1 FINAL ASSEMBLY ....................32-33 5.2 ICE CHUTE ASSEMBLY..................34 5.3 PELLET ICE ASSEMBLY AND PARTS LISTING ..........35 5.4 LANCER FLOW CONTROL VALVE (LFCV)............36 5.5 WIRING DIAGRAM ....................37 5.6 PLUMBING DIAGRAM WITH VALVE WIRING............38 ABOUT THE FS22 The FS22 is designed using the highest quality materials and state-of-the-art technology providing our customers with consistent quality and a unique drink experience. -
Page 4: Specifications
FS22 SPECIFICATIONS 22” 17 5/8” (559 mm) 14 3/8” (365 mm) 4 1/2” (114 mm) 40 1/4” ( 986 mm) 10” (254 mm) 5 1/8” 30 1/2” (130 mm) 7 1/2” (775 mm) (190 mm) DIMENSIONS WEIGHT PLAIN WATER SUPPLY Width: 22 in (559 mm) Without ice: 280 lbs (127 kg) Min flowing pressure: 75 PSIG... -
Page 5: Pre-Installation Checklist
PRE-INSTALLATION CHECKLIST BEFORE GETTING STARTED Each unit is tested under operating conditions and is thoroughly inspected before shipment. At the time of shipment, the carrier accepts responsibility for the unit. Upon receiving the unit, carefully inspect the carton for visible damage. If damage exists, have the carrier note the damage on the freight bill and file a claim with carrier. -
Page 6: Counter Cutout
FS22 COUNTER CUTOUT v v v v v h $)!-%4%2 /04)/.!, v v & 2 / . 4 / & $ ) 3 0 % . 3 % 2 $ 2 ) 0 4 2 ! 9 v #54 /54 $!3(%$ !2%! /04)/.!, (/,%3 &/2 &!34%.).' $)30%.3%2 4/ #/5.4%2 7)4( 3#2%73... -
Page 7: Safety
SAFETY AUTOMATIC AGITATION The dispenser is equipped with automatic agitation and will activate unexpectedly. Do not place hands or foreign objects in the ice storage compartment. Unplug the dispenser during servicing, cleaning, and sanitizing. To avoid personal injury, do not attempt to lift the dispenser without assistance. -
Page 8: Ice
Dispensers using cubed ice may also use pellet ice if properly configured (contact Lancer Customer Service or your Sales Representative for more information). Lancer dispensers will not dispense shaved or flaked ice. Do not use bagged ice. Bagged ice will damage components. 1. INSTALLATION 1.1 SELECTING A LOCATION FOR THE DISPENSER... - Page 9 An adapter plate is required when installing an icemaker. Contact your Sales Representative or Lancer Customer Service for more information. A bin thermostat is required in order to control the level of ice in the dispenser. Contact your icemaker manufacturer to obtain the correct bin thermostat.
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Page 10: Drain Spider
1.2 DRAIN SPIDER The drain spider is located directly in the center of the bin under the ice shroud. The coldplate has a cavity designed to hold the drain spider. During shipment or instal- lation, the drain spider may become dislodged from its original position. Prior to installing the dispenser, ensure the drain spider is in the correct position. -
Page 11: Installation Overview - 1
1.3 FS22 INSTALLATION OVERVIEW - 1 P.N. 28-0580/02... -
Page 12: Installation Overview - 2
1.4 FS22 INSTALLATION OVERVIEW - 2 P.N. 28-0580/02... -
Page 13: Connecting To Water Supply Lines
Flow conditions at the nozzle can also be affected, causing poor nozzle coning and mixing. NOTE: The Lancer Water Booster/Tank (PN MC-163172) is offered as a kit. The water booster must be installed as close as possible to the plain water circuit inlet. -
Page 14: Connecting Co2
Flow conditions at the nozzle can also be affected, causing poor nozzle coning and mixing. NOTE: The Lancer Water Booster/Tank, PN MC-163172, is offered as a kit. The Water Booster must be installed as close as possible to the plain water circuit inlet. - Page 15 NOTE: Install the water regulator (Lancer PN 18-0306) as close as possible to the water carbonator pump inlet. The recommended water pressure value feeding the carbonator is a minimum of 25 PSI. If the normal water pressure does not exceed 50 PSI, but fluctuates over this value (for example, when water usage on other equipment connected to the same water supply causes pressure spikes), use a water regulator.
- Page 16 When installing an icemaker on an IBD dispenser, use a bin thermostat to control the ice level. This will prevent damage to the dispensing mechanism. the bracket for mounting a thermostat is located in the ice bin. WARNING! During the automatic agitation cycle and while dispensing ice, ensure there is adequate space between the top of the ice level and the bottom of the icemaker so the ice can move without obstruction.
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Page 17: Cleaning And Sanitizing
2. CLEANING AND SANITIZING 2.1 GENERAL INFORMATION Lancer equipment is shipped from the factory cleaned and sanitized in accordance with NSF guidelines. The equipment must be cleaned and sanitized after installation is complete. The operator of the equipment must provide... -
Page 18: Cleaning And Sanitizing Solutions
2.2 CLEANING AND SANITIZING SOLUTIONS CLEANING SOLUTION: Mix a mild, non-abrasive detergent with clean, potable water at a temperature of 90 to 110 degrees F. The mixture ratio is one ounce of cleaner to two gallons of water. Prepare a minimum of five gallons of cleaning solution. -
Page 19: Ice Bin Cleaning - Perform At Startup And Monthly
E. Fill a cup with clean warm water and rinse nozzle body. F. Make certain that the nozzle o-ring is not torn or otherwise damaged. If necessary, replace damaged o-ring with Lancer PN 02-0231. G. Wet the inner surface of the nozzle housing with water and reinstall the nozzle housing by sliding it over the nozzle body and turning clockwise to lock in position. - Page 20 G. WHITE WHEEL SHROUD (PELLET ICE) G. BLACK WHEEL SHROUD (CUBED ICE) Remove the gasket which secures the Remove the dispensing wheel shroud. shroud by pulling it out. Push the front section of the shroud back. Remove the lower ice chute assembly. Pull the shroud up and out.
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Page 21: Cleaning And Sanitizing Beverage Components - Bag-In-Box Systems
2.5 CLEANING AND SANITIZING BEVERAGE COMPONENTS - BAG-IN-BOX SYSTEMS NOTE: Extended lengths of product lines may require more time for flushing and rinsing lines than stated below. A. Disconnect the syrup quick disconnect coupling from the syrup packages and connect the coupling to a bag valve removed from an empty Bag-in-Box (BIB) package. -
Page 22: How To Operate And Adjust The Dispenser
Lancer representative. The Lancer FS22 has been factory preset to the settings necessary to comply with the brand/flavor version of the unit requested by the customer. Adjustments or upgrades should only be performed by trained personnel. For any upgrades, an upgrade kit may be purchased. -
Page 23: Main Menu
INITIALIZATION SCREEN (BOOT UP ONLY) LANCER FS SERIES VER. 0.xxxx MAIN MENU SUB-CATEGORY FS-22 (NO PWB) BRANDS PER SIDE MAJOR / MINOR V:1 L:2 R:2 FS-22 (NO PWB) BONUS KEY SETUP CONFIG BONUS KEY V:1 T:F M:F B:F FS-22 (NO PWB) -
Page 24: Purging The Carbonation System
1. Bonus Flavors a. Decide if the bonus flavors will be set to add an injected flavor to the brands or dispense carbonated water/plain water. b. Choose the Valve number (1-2) by scrolling UP and DOWN arrows. c. Use the LEFT and RIGHT arrows to shift to the Top, Middle, or Bottom "bonus"... -
Page 25: Purging The Water And Syrup Systems
F. Activate dispensing valve to fill separator syrup tube. G. Hold a Lancer brix cup under the syrup separator and dispense water and syrup into cup for four seconds. Divide number of ounces of water in cup by four to determine water flow rate per second. -
Page 26: Carbonator Pump Modifications
J. Hold the Lancer brix cup under the syrup separator and activate valve. Check brix. K. To obtain the proper brix, use screwdriver to adjust syrup flow control. L. Once proper ratio is obtained, repeat to verify. M. Repeat process for each valve. -
Page 27: Troubleshooting
4. TROUBLESHOOTING TROUBLE CAUSE REMEDY 4.1 No product when switch is A. Keyswitch is off, or keyswitch A. Turn keyswitch on and/or activated. (Switch panel does not harness is disconnected. reconnect keyswitch harness. light up when activated.) B. 9-in valve harness is B. - Page 28 TROUBLE CAUSE REMEDY 4.7 Valves do not operate. A. Keyswitch is off, or keyswitch A. Turn keyswitch and/or make harness is disconnected. sure keyswitch harness is connected. B. Circuit breaker tripped. B. Reset circuit breaker. C. Unit not plugged in. C.
- Page 29 TROUBLE CAUSE REMEDY 4.14 Insufficient syrup flow. A. Insufficient CO2 pressure to A. Adjust CO2 pressure to 80 PSI BIB pumps. (min 70 PSI) for BIB pumps. B. Shutoff on mounting block not B. Open shutoff fully. fully open. C. Foreign debris in syrup flow C.
- Page 30 TROUBLE CAUSE REMEDY 4.17 Valve will not shut off. A. Debris in solenoid seat. A. Activate valve a few times to free debris. Remove the solenoid coil and plunger and clean out foreign material. B. Solenoid plunger sticking. B. Replace solenoid coil. 4.18 Syrup only dispensed.
- Page 31 TROUBLE CAUSE REMEDY 4.22 Circuit breaker tripping. A. Valve wire harnesses shorted A. Detect short by disconnecting to itself or faucet plate. valve harnesses from switch panel (2 25-pin harnesses and 2 9-pin harnesses). Restore power. If breaker does not trip, then find and replace shorted harness.
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Page 32: Illustrations, Parts Listings And Wiring Diagrams
5. ILLUSTRATIONS, PARTS LISTINGS AND WIRING DIAGRAMS 5.1 FINAL ASSEMBLY P.N. 28-0580/02... - Page 33 FINAL ASSEMBLY - PARTS LIST Part No. Description 85-14408-06-2 IBD, ACMB, 22”, 150#, 8/6, LFCV, Cubed 85-14408N-06-2 IBD, ACMB, 22”, 150#, 8/6, LFCV, Pellet Item Part No. Description Item Part No. Description 82-3441/01 Drip Tray Assy, IBD22 17 23-1373 Agitator Assy, FS/IBD, HEX 04-0236 Screw, 10-24 x 0.375, PHD, 18 54-0472...
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Page 34: Ice Chute Assembly
ICE CHUTE ASSEMBLY 7 x2 9 x2 Item Part No. Description 1 05-2257/01 Chute, Upper, IC 2 54-0406 Chute, Printed, IBD 3 05-0999/01 Lever, Chute, IBD 4 04-0268 Scr, 6-19X.625 LG, PLSTI,HHSW/W 5 03-0241 Spring, Chute, IBD 6 12-0244 Switch, SPST, 5A, 250V, MDM 7 05-0359 Bushing, .123 ID x .187 OD, NYLN 8 05-0928/02... -
Page 35: Pellet Ice Assembly And Parts Listing
5.3 PELLET ICE ASSEMBLY AND PARTS LISTING Use the components listed on this page with pellet ice only. ITEM PART NO. DESCRIPTION 05-2325/01 Ice Shroud, IC 23-1401/01 Agitator Assy, Helical, IC 10-0762 Pin, Hex Design, FS-16 03-0368 Retainer, Pin, Agitator, IBD 82-3651 Dispensing Wheel Assy, Pellet Ice... -
Page 36: Lancer Flow Control Valve (Lfcv)
LANCER FLOW CONTROL VALVE (LFCV) LFCV VALVE ASSEMBLIES Valve Assembly 82-3820 LFCV, BONUS INJECTOR 82-3823 LFCV, 3.0 - 4.5, SYRUP ASSY 82-3824 LFCV, 3.0 - 4.5, SODA/WATER ASSY Spare Parts LFCV SPARE PARTS 10-0430/05 PLUG NUT 02-0538 O-RING 12-0364/04-01COIL, LFCV... -
Page 37: Wiring Diagram
FS22 WIRING DIAGRAM ICE DOOR SOLENOID BLACK SWITCH WHITE BLACK SWITCH BLACK WHITE BLACK LIGHTING NOTE: TRANSFORMER LED COMMUNICATION LIGHTS FLASH WHEN COMMUNICATING CARB/AGI ICE OPTIC ICE DOOR SOLD OUT SWITCH COMM NOZZLE NOZZLE DISPLAY POWER SUPPLY POWER CORD CONTROLLER GROUND TO BOARD ICE DOOR... -
Page 38: Plumbing Diagram With Valve Wiring
5.6 PLUMBING DIAGRAM WITH VALVE WIRING VALVE HARNESS IS2-1 IS2-2 IS1-3 IS1-2 IS2-3 IS1-1 DIAGRAM S2-3 S2-1 S2-4 S1-4 S1-2 S1-1 WATER2 SODA2 S2-2 WATER1 S1-3 SODA1 IS2-1 IS1-1 S1-1 S1- 3 S2-1 S2- 3 IS2-2 IS1-2 S1- 2 S2-2 S2- 4 S1- 4 IS1-3... - Page 39 NOTES P.N. 28-0580/02...
- Page 40 LANCER To order parts, call Customer Service: 800-729-1500 Warranty/Technical Support: 800-729-1550 Email: custserv@lancercorp.com www.lancercorp.com...