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lancer 28-0586/07 Operation Manual

Juice dispenser
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2 - Valve
85-3322
Two Valve, Push Button 115V/60 Hz
85-3332
Two Valve, Portion Control 115V/60 Hz
85-3324
Four Valve, Push Button 115V/60 Hz
85-3334
Four Valve, Portion Control 115V/60 Hz
MMJ-2
MMJ-4
"Lancer" is the registered trademark of Lancer © 2014 by Lancer, all rights reserved.
Minute Maid Juice Dispenser
4 - Valve
Technical Support/Warranty: 800-729-1550
FOR QUALIFIED INSTALLER ONLY
Operation Manual
PN: 28-0586/07
Lancer Corp.
6655 Lancer Blvd.
San Antonio, Texas 78219
800-729-1500
custserv@lancercorp.com
lancercorp.com
Manual PN: 28-0586/07

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Summary of Contents for lancer 28-0586/07

  • Page 1 Four Valve, Push Button 115V/60 Hz Technical Support/Warranty: 800-729-1550 custserv@lancercorp.com 85-3334 Four Valve, Portion Control 115V/60 Hz lancercorp.com Manual PN: 28-0586/07 FOR QUALIFIED INSTALLER ONLY MMJ-2 MMJ-4 “Lancer” is the registered trademark of Lancer © 2014 by Lancer, all rights reserved.

  • Page 2: Table Of Contents

    ABOUT THIS MANUAL This booklet is an integral and essential part of the product and should be handed over to the operator after the installation and preserved for any further consultation that may be necessary. Please read carefully the guidelines and warnings contained herein as they are intended to provide the user with essential information for the continued safe use and maintenance of the product.
  • Page 3 6. REPAIR AND REPLACEMENT....................22 LIGHTED FRONT DISPLAY....................22 DOOR REMOVAL/REPLACEMENT...................22 DOOR BOARD REMOVAL/REPLACEMENT..............22 ELECTRONIC LIGHT BOARD REMOVAL/REPLACEMENT..........22 DOOR LATCH SOLENOID REMOVAL/REPLACEMENT............23 DOOR SEAL REMOVAL/REPLACEMENT.................23 GAS STRUT REMOVAL/REPLACEMENT................23 CONDENSER FAN MOTOR REMOVAL/REPLACEMENT..........23 AGITATOR MOTOR REMOVAL/REPLACEMENT..............23 6.10 ICE BANk CONTROLLER REMOVAL/REPLACEMENT.............24 6.11 TOP COVER REMOVAL/REPLACEMENT.................24 6.12 REFRIGERATION DECK REMOVAL/REPLACEMENT............24 6.13 SOLD OUT SENSOR REMOVAL/REPLACEMENT............25 6.14 PRODUCT CHAMBER CIRCULATION FAN REMOVAL/ REPLACEMENT.......25...

  • Page 4: Specifications

    2 - VALVE SPECIFICATIONS DIMENSIONS WEIGHT PLAIN WATER SUPPLY Width: 10 1/8 inches (257 mm) Shipping: 125 lbs (56.7 kg) Min flowing pressure: Depth: 25 1/2 inches (648 mm) Empty: 112 lbs (50.8 kg) 35 PSIG (0.241 MPA) Height: 33 inches (838 mm) Operating: 160 lbs (72.6 kg) Max operating pressure: 90 PSIG (0.620 MPA)

  • Page 5: Specifications

    4 - VALVE SPECIFICATIONS DIMENSIONS WEIGHT PLAIN WATER SUPPLY Width: 18 1/16 inches (458 mm) Shipping: 170 lbs (77.3 kg) Min flowing pressure: Depth: 26 1/4 inches (667 mm) Empty: 140 lbs (109.1 kg) 35 PSIG (0.241 MPA) Height w/o legs: 29 5/8 inches Operating: 305 lbs (138.6 kg) Max operating pressure: (752 mm)

  • Page 6: Pre-Intallation Checklist

    PRE-INSTALLATION CHECKLIST BEFORE GETTING STARTED Each unit is tested under operating conditions and is thoroughly inspected before shipment. At the time of shipment, the carrier accepts responsibility for the unit. Upon receiving the unit, carefully inspect the carton for visible damage. If damage exists, have the carrier note the damage on the freight bill and file a claim with carrier.

  • Page 7: Warnings/Cautions

    WARNING/ADVERTENCIA/AVERTISSEMENT The dispenser is for indoor use only. This unit is not a toy. Children should not be supervised not to play with appliance. It should not be used by children or infirm persons without supervision. This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
  • Page 8 35 PSIG (0.620 MPA). REGLES DE SECURITE POUR L’NSTALLATION DU DISTRIBUTEUR DE SODAS La proprètè da cet ensamable est assurè à I’usine sulvant les spècifications èmis par Lancer . Il est essentiel de respecter les 6 points suivants pour l’installation de l’appareil: 1.
  • Page 9 ELECTRICAL WARNING/ADVERTENCIA ELÉCTRICA/ AVERTISSEMENT ÉLECTRIQUE Check the dispenser serial number plate for correct electrical requirements of unit. Do not plug into a wall electrical outlet unless the current shown on the serial number plate agrees with local current available. Follow all local electrical codes when making connections.
  • Page 10 WATER NOTICE/AGUA AVISO/ PRÉAVIS DE L’EAU Provide an adequate potable water supply. Water pipe connections and fixtures directly connected to a potable water supply must be sized, installed, and maintained according to federal, state, and local laws. The water supply line must be at least a 3/8 inches (9.525 mm) pipe with a minimum of 35 PSI (0.241 MPA) line pressure, but not exceeding a maximum of 90 PSI (0.620 MPA).

  • Page 11: Installation

    1. INSTALLATION SELECTING A LOCATION FOR THE DISPENSER MAKE SURE THE LOCATION MEETS THESE REQUIREMENTS: A. Select a location close to a properly grounded electrical outlet and water supply that meets the requirements on the Specification page. B. Ensure the location provides a minimum of four inches clearance on the sides and back of dispenser.

  • Page 12: Alternate Method: Sight Tube (4-Valve Only)

    ALTERNATE METHOD: SIGHT TUBE (4-VALVE ONLY) A. Connect a short length of the appropriate-sized clear tubing over the hose barbed end of the drain fitting (see Illustration 44 at end of manual). B. Rotate the fitting counterclockwise to open the drain. C.

  • Page 13: Grounding Instructions

    GROUNDING INSTRUCTIONS GROUNDING WARNING THIS APPLIANCE MUST BE PROPERLY GROUNDED TO AVOID POSSIBLE FATAL ELECTRICAL SHOCK OR SERIOUS INJURY TO THE OPERATOR. THE POWER CORD IS PROVIDED WITH A THREE PRONG GROUNDED PLUG. IF A THREE HOLE GROUNDED ELECTRICAL OUTLET IS NOT AVAILABLE, USE AN APPROVED METHOD TO GROUND THE UNIT.

  • Page 14: Keylock Switch

    GROUNDING WARNING IMPROPER CONNECTION OF THE EQUIPMENT-GROUNDING CONDUCTOR CAN RE- SULT IN A RISK OF ELECTRIC SHOCK. THE CONDUCTOR WITH INSULATION HAVING AN OUTER SURFACE THAT IS GREEN, WITH OR WITHOUT YELLOW STRIPS, IS THE EQUIPMENT-GROUNDING CONDUCTOR. IF REPAIR OR REPLACEMENT OF THE CORD OR PLUG IS NECESSARY, DO NOT CONNECT THE EQUIPMENT GROUNDING CONDUCTOR TO A LIVE TERMINAL.

  • Page 15: Changing Menu Lanuage

    CHANGING MENU LANUAGE The “Change Language” item allows the user to change the active language. The selected language will be used for all text displayed on the LCDs. SOLD OUT LOCK OUT OPTIONS The SOLD OUT LOCKOUT item allows the user to change the sold out system features. STOP DISPENSE: When sold out is detected, product cannot be dispensed.

  • Page 16: Priming The Unit At Install Or With New Minute Pak

    PRIMING THE UNIT AT INSTALL OR WITH NEW MINUTE PAK A. Prime pump using the key. Dispense concentrate until product appears consistent. B. Turn key back to the (ON) position. PRIMING THE UNIT AFTER DAILY FLUSH A. Prime pump using the key.

  • Page 17: Check/Adjust Ratios

    CHECK/ADJUST RATIOS A. To check and/or adjust the ratio separately, measure the amount of water and finished product dispensed into a graduate cylinder. Adjust the finished product to equal the volume of water dispensed. To do this: Hidden Ratio Check/Adjust •...

  • Page 18: Cleaning And Sanitizing

    4. CLEANING AND SANITIZING GENERAL INFORMATION Lancer equipment is shipped from the factory cleaned and sanitized in accordance with NSF guidelines. After installation, it is the responsibility of the installer to clean and sanitize the dispenser again. The operator of the equipment must provide continuous maintenance as required by this manual and state and local health department guidelines to ensure proper operation and sanitation requirements are maintained.

  • Page 19: Cleaning And Sanitizing Solutions

    CLEANING AND SANITIZING SOLUTIONS USE SANITARY GLOVES. OBSERVE APPLICABLE SAFETY PRECAUTIONS. DO NOT USE A WATER JET TO CLEAN OR SANITIZE THE UNIT DO NOT DISCONNECT WATER LINES WHEN CLEANING AND SANITIZING SYRUP LINES, TO AVOID CONTAMINATION. DO NOT USE STRONG BLEACHES OR DETERGENTS; THESE CAN DISCOLOR AND CORRODE VARIOUS MATERIALS.

  • Page 20: Daily - Cleaning

    DAILY - CLEANING A. Turn the key to (FLUSH) position. B. Flush each valve until only clear water is dispensed. C. Remove and wash drip tray and cup rest in cleaning solution. rinse thoroughly with warm water and reinstall drip tray and cup rest to dispenser. D.

  • Page 21: Relocating Or Shipping Dispenser

    L. Remove check valve from sanitizing container, remove sanitizing container, and pour out any sanitizing solution that remains in the container. M. Repeat for each valve. N. Reinstall Minute paks®, and connect check valves in containers. replace nozzles. O. Using the button, run the pump until only concentrate is dispensed, to remove traces of sanitizing solution from the dispenser.

  • Page 22: Repair And Replacement

    6. REPAIR AND REPLACEMENT LIGHTED FRONT DISPLAY A. Turn key to (FLUSH). B. Open dispenser door (press # button on each door to open left and right doors). Lift the door. C. Turn the lens release handles on the lower part of the door liner 1/4 turn from the LOCKED position to the OPEN position.

  • Page 23: Door Latch Solenoid Removal/Replacement

    DOOR LATCH SOLENOID REMOVAL/REPLACEMENT A. Turn key to (FLUSH). Press # key. B. Open door and remove the four screws that secure the solenoid mounting bracket to the interior surface of the door liner. C. Gently slide the bracket out of the door liner and unplug the connector. D.

  • Page 24: Ice Bank Controller Removal/Replacement

    6.10 ICE BANk CONTROLLER REMOVAL/REPLACEMENT A. Unplug dispenser and remove the grill from the top cover. B. Remove the screw that secures the cover of the ice bank controller box and remove the cover. C. The ice bank controller is contained on the printed circuit board. To remove the board, grasp the top edge of the board and pull up.

  • Page 25: Sold Out Sensor Removal/Replacement

    6.13 SOLD OUT SENSOR REMOVAL/REPLACEMENT A. There is one sensor for each valve. B. Remove the concentrate packages. C. Turn key to (OFF). D. Remove nozzle from water fitting and concentrate delivery tube. E. Remove the platform base(s). F. Remove the screws that secure the pump assembly platform to the cabinet. G.

  • Page 26: Water Calibrations Valve/Flow Washer Removal/ Replacement

    6.15 WATER CALIBRATIONS VALVE/FLOW WASHER REMOVAL/ REPLACEMENT A. Remove the concentrate product. B. Turn key to (OFF). C. Remove nozzle from the water fitting and concentrate delivery tube. D. Remove the platform base(s). E. Remove the screws that secure the pump assembly platform base to the cabinet. F.

  • Page 27: Stepper Motor Removal/Replacement

    4-Valve Power Supply Removal/Replacement A. Remove the drip tray by gently lifting the drip tray up and away from the dispenser. B. Remove the splash plate by pulling the bottom up slightly, then out from the dispenser. If there is a drop down drip tray, first remove the two screws holding the drip tray. C.

  • Page 28: Troubleshooting

    7. TROUBLESHOOTING REFRIGERATION SYSTEM WARNING THE COMPRESSOR DECK IS FED BY LINE VOLTAGE. DISCONNECT POWER BEFORE ATTEMPTING TO REPAIR ANY COMPONENTS ON THE DECK. ADVERTENCIA LA CUBIERTA DEL COMPRESOR ES ALIMENTADO POR LA TENSIÓN DE LÍNEA. DESCONECTE LA ENERGÍA ANTES DE INTENTAR PARA REPARAR TODOS LOS COMPONENTES DE LA CUBIERTA. AVERTISSEMENT LE COMPRESSEUR EST ALIMENTÉ...

  • Page 29: Troubleshooting Guide

    TROUBLESHOOTING GUIDE TROUBLE CAUSE REMEDY Possible relay failure on ice bank control Check LEDs on PCB. board. If green light is on and red light is off, replace printed circuit board. Compressor does not turn off. Dispenser Probe moved out of proper location. Check leds on PCB.

  • Page 30: Illustrations, Parts Listings, Wiring And Water Flow Diagrams

    9. ILLUSTRATIONS, PARTS LISTINGS, WIRING AND WATER FLOW DIAGRAMS 2-VALVE INSULATED TANK ASSEMBLY Item Part No. Description 48-3158 Water Coil Assy, 2V, FCOJ 05-0017 Washer Seal, FLR, Nylon, 3/8 (5/8) 02-0155 O-Ring 19-0422 Valve Assy, Water, Calibration 02-0371 Flow Washer 02-0089 O-Ring 48-1162...

  • Page 31: 4-Valve Insulated Tank Assembly

    4-VALVE INSULATED TANK ASSEMBLY Item Part No. Description 48-3208 Tube, Water Coil 05-0017 Washer Seal, Nylon, 3/8 (5/8) 19-0422 Valve Assy, Water, Calibration 02-0371 Flow Washer 02-0089 O-Ring 48-1062 Tube Assy, Interface, Water OUT 17-0512 Valve Assy, Ball, Water Inlet 02-0089 O-Ring 48-1053...

  • Page 32: 2-Valve Pump Platforms/Fan Plate Assembly

    2-VALVE PUMP PLATFORMS/FAN PLATE ASSEMBLY...
  • Page 33 2-VALVE PUMP PLATFORMS/FAN PLATE ASSEMBLY (CONTINUED) Item Part No. Description 81-0650 Fan Assy, Pump Housing, FCOJ 04-0741 Screw, 6-32 x .375, PHP, Pan HD 04-1290 Screw, 10-14 x .375, PH, PH, PL, SS 30-9658 Plate, Product Support, FCOJ 01-2042 Water Connector, Compass 02-0005 O-Ring, 2-010 30-9654/01...

  • Page 34: 4-Valve Pump Platforms/Fan Plate Assembly

    4-VALVE PUMP PLATFORMS/FAN PLATE ASSEMBLY...

  • Page 35: Valve Pump Platforms/Fan Plate Assembly

    4-VALVE PUMP PLATFORMS/FAN PLATE ASSEMBLY (CONTINUED) Item Part No. Description 81-0650 Fan, Pancake, 24VDC, 14.1 CFM 04-1290 Screw, 10-14 x .375, PH, PH, PL, SS 01-2042 Water Connector, Compass 02-0005 O-Ring, 2-010 30-9637/01 Platform, Base, Pump Assy 91-0167 Motor Assy 04-0397 Screw, 8 - 16 x 0.500, PHP, PH, SS 17-0370...

  • Page 36: 2-Valve Electrical Component Detail

    2-VALVE ELECTRICAL COMPONENT DETAIL Item Part No. Description 82-3706 Deck Assy, Refrig., 115V/60hz 04-1638 Screw, 1/4 - 20 x 1.000, Hex Hd with Washer 08-0315 Tube, Drain, Front 02-0047 O-Ring 82-3717/02 Control Box Assy, CPU, FCOJ 52-1738 Door Harness Assy 52-3087 Assy, Harness, Product 52-2963...

  • Page 37: 4-Valve Electrical Component Detail

    4-VALVE ELECTRICAL COMPONENT DETAIL (3x) Item Part No. Description Item Part No. Description 82-1542 Deck Assy, Refrig., 02-0221 O-Ring 115V/60Hz 02-0089 O-Ring 82-1827 Kit, Deck Assy, Refrig., 30-9570 Cover, Control Box, CPU, 115V/60Hz FCOJ 04-1638 Screw, 1/4 - 20 x 1.000, Hex 52-2950 Control Box Assy, CPU, FCOJ Hd with Washer...

  • Page 38: 2-Valve Cabinet Assembly

    2-VALVE CABINET ASSEMBLY Item Part No. Description 04-0750 Screw, 6 - 32 x 2.812, Pan HD 82-3707 Top Cover Assy 52-1668 Key Switch Assy 82-3762 Wrapper Assy...

  • Page 39: 4-Valve Cabinet Assembly

    4-VALVE CABINET ASSEMBLY Item Part No. Description 04-0750 Screw, 6 - 32 x 2.812, Pan Hd 82-1726 Top Cover Assy 52-1668 Key Switch Assy 82-1503 Wrapper Assy 81-0415 Keyset 30-10019 Mount, Filter 23-1456 Filter...

  • Page 40: 2-Valve Peripheral Components/Final Assembly

    2-VALVE PERIPHERAL COMPONENTS/FINAL ASSEMBLY Item Part No. Description 82-3696 Door Assy, FCOJ, 2V 54-0420 Grill, Drip Tray 04-0591 Screw, 6 - 19 x 0.563, Flat Hd, Plastite 02-0409 Seal, Spout 81-0405 Spring, Gas, 30# 82-3789 Drop-Cup-rest Assy 04-0477 Screw, 8 - 32 x 0.375, Pan Hd, ROLOK 05-1284 Drip Tray with Drain 05-1284-01...

  • Page 41: 4-Valve Peripheral Components/Final Assembly

    9.10 4-VALVE PERIPHERAL COMPONENTS/FINAL ASSEMBLY Item Part No. Description 82-3677 Door Assy, Left, Retro, Push, FCOJ 82-3678 Door Assy, Right, Retro, Push, FCOJ 04-0591 Screw, 6 - 19 x 0.563, Flat Hd, Plastite 02-0409 Seal, Spout 81-0405 Spring, Gas, 30# 82-3751 Drop-Cup-Rest Assy 04-0477...

  • Page 42: 2-Valve Compressor Deck Assembly

    9.11 2-VALVE COMPRESSOR DECK ASSEMBLY...
  • Page 43 9.11 2-VALVE COMPRESSOR DECK ASSEMBLY (CONTINUED) Item Part No. Description 30-9580 Plate, Agitator, Premia 50-0454 Insulation, Refrigeration Deck 82-1832 Evaporator Coil Assy 23-1052 Condenser 30-10014 Shroud, Fan 04-0504 Screw, 8 - 18 x 0.375 52-3175/01 Motor, Fan, 115V 23-1406 Grill, Condensor Fan 04-1512 Screw, 6 - 32 x 1.875, Pan Head 52-1882-01...

  • Page 44: 4-Valve Compressor Deck Assembly

    9.12 4-VALVE COMPRESSOR DECK ASSEMBLY...

  • Page 45: Valve Compressor Deck Assembly

    9.12 4-VALVE COMPRESSOR DECK ASSEMBLY (CONTINUED) Item Part No. Description Item Part No. Description 30-6000/01 Plate Assy, 47-1408 Tube, Suction Refrigeration Deck 51-0061 Accumulator 83-0040 Compressor 50-0211 Boot 82-1406 Evaporator Coil Assy 50-0082 Insulation, Tube 23-1008 Condenser 50-0268 Insulation, Tube 91-0094 Motor, Agitator, 115V 02-0040...

  • Page 46: 2-Valve And 4-Valve Door Assembly

    9.13 2-VALVE AND 4-VALVE DOOR ASSEMBLY...

  • Page 47: Valve And 4-Valve Door Assembly

    9.13 2-VALVE AND 4-VALVE DOOR ASSEMBLY (CONTINUED) Item Part No. Description 02-0417 Seal, Door, Premia 04-0470 Screw, 6 - 19 x 0.500, PH (x14) 04-0135 Screw, 6 - 32 x 0.312, PH (x 14) 05-1021/01 Hinge, Door, Premia (x 2) 24-0031/01 Latch Assy, Door 05-0716/01...

  • Page 48: 2-Valve Top Cover Assembly, Detail

    9.14 2-VALVE TOP COVER ASSEMBLY, DETAIL Item Part No. Description 54-0226 Top Cover, Sub-Assy 05-1019 Cover, Hinge, LH 05-1018 Cover, Hinge, RH 82-1523 Hinge Pin Assy, Left 82-1524 Hinge Pin Assy, right 04-0135 Screw, 6 - 32 x 0.312, Pan Head 30-6346 Grid, Cover, Top 04-0747...

  • Page 49: 4-Valve Top Cover Assembly, Detail

    9.15 4-VALVE TOP COVER ASSEMBLY, DETAIL Item Part No. Description 54-0205 Top Cover, Sub-Assy 05-1019/01 Cover, Hinge, LH 05-1018/01 Cover, Hinge, RH 82-1523 Hinge Pin Assy, Left 82-1524 Hinge Pin Assy, Right 04-0135 Screw, 6 - 32 x 0.312, Pan Head 30-6158 Grid, Cover, Top 04-0747...

  • Page 50: 2-Valve Water Flow Diagram

    9.16 2-VALVE WATER FLOW DIAGRAM FOAMED TANK ASSEMBLY BALL VALVE WATER IN WATER COIL ASSEMBLY UMBRELLA FOAMED TANK ASSEMBLY CHECK VALVE & & VALVE 2 VALVE 1 BASE ASSEMBLY NOTE: WATER OUT WATER OUT 1. " " DENOTES SLIP FIT O-RING CONNECTION POINT.

  • Page 51: 4-Valve Water Flow Diagram

    9.17 4-VALVE WATER FLOW DIAGRAM FOAMED TANK ASSEMBLY BALL VALVE WATER IN WATER COIL ASSEMBLY UMBRELLA FOAMED TANK ASSEMBLY CHECK VALVE & & & & VALVE 4 VALVE 3 VALVE 2 VALVE 1 BASE ASSEMBLY WATER OUT WATER OUT WATER OUT WATER OUT NOTE: 1.

  • Page 52: 2-Valve Wiring Diagram

    9.18 2-VALVE WIRING DIAGRAM PWR SUPPLY BD AGITATOR DECK AC IN BOX FAN CIRCUIT CAB FAN BREAKER KEY SW DR BD LT BD REAR S/O DISPLAY DOOR SOLENOID...

  • Page 53: 4-Valve Wiring Diagram

    9.19 4-VALVE WIRING DIAGRAM...
  • Page 54 Lancer Corp. 800-729-1500 Technical Support/Warranty: 800-729-1550 custserv@lancercorp.com lancercorp.com...

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