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2009 Honda TRX680FA/FGA FOURTRAX RINCON/with GPScape OWNER’S MANUAL FOR OFF-ROAD USE ONLY This vehicle is designed and manufactured for off-road use only. USA only: It conforms to US EPA Noise Emission regulations, but does not conform to Federal Motor Vehicle Safety Standards or US EPA On Highway Exhaust Emission regulations, and operation on public streets, roads, or highways is illegal.
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Introduction Congratulations on choosing your Honda ATV. When you own a Honda, you’re part of a worldwide family of satisfied − customers people who appreciate Honda’s reputation for building quality into every product. Your Honda was designed as a recreational ATV for off-road use by one rider only.
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Honda dealer knows your ATV best and is dedicated to your complete satisfaction. Please report any change of address or ownership to your Honda dealer so we will be able to contact you concerning important product information.
A Few Words About Safety Your safety, and the safety of others, is very important. And operating this ATV safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazards that could hurt you or others.
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A Few Words About Safety These signal words mean: You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions. You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions. You CAN be HURT if you don’t follow instructions.
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Contents These pages give an overview of the contents of your owner’s manual. The first page of each section lists the topics covered in that section. ATV Safety ..................Important safety information you should know, plus a look at the safety-related labels on your ATV.
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Contents Servicing Your Honda ..............Why your ATV needs regular maintenance, what you need to know before servicing your Honda, an owner maintenance schedule, and instructions for specific maintenance and adjustment items. Tips ....................How to store and transport your ATV and how to be an environmentally responsible rider.
ATV Safety This section presents some of the most important information and recommendations to help you ride your ATV safely. Please take a few moments to read these pages. This section also includes information about the location of safety labels on your ATV. Important Safety Information ...............
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Important Safety Information Your ATV can provide many years of service and pleasure if you take responsibility for your own safety and understand the challenges you can meet while riding. There is much that you can do to protect yourself when you ride. You’ll find many helpful recommendations throughout this manual.
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Important Safety Information Ride Off-road Only Your ATV is designed and manufactured for off-road use only. The tires are not made for pavement, and the ATV does not have turn signals and other features required for use on public roads. If you need to cross a paved or public road, get off and walk your ATV across.
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So don’t drink and ride, and don’t let your friends drink and ride either. Keep Your Honda in Safe Condition It’s important to keep your ATV properly maintained and in safe riding condition. Having a breakdown can be difficult, especially if you are stranded off-road far from your base.
Anyone who rides the vehicle should read and understand this information before riding. The labels should be considered permanent parts of the vehicle. If a label comes off or becomes hard to read, contact your Honda dealer for replacements. ATV Safety...
Instruments & Controls This section shows the location of all indicators and controls you would normally use before or while riding your ATV. The items listed on this page are described in this section. Instructions for other components are presented in other sections of this manual where they will be most useful.
(3) reverse indicator (4) 4WD indicator (5) high oil/coolant temperature indicator (6) neutral indicator (7) multi-function display (8) hour select button (TRX680FA) plus button (TRX680FGA) (9) minute select button (TRX680FA) minus button (TRX680FGA) (10) ADJ button (TRX680FA) GPS/WP button (TRX680FGA) (11) PGM-FI indicator USA: Displays read in mph and miles.
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) and remain on until you shift out of reverse or neutral. If one of these indicators does not come on when it should, have your Honda dealer check for problems. Display Check When the ignition switch is turned ON (...
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Lights when the drive mode is in the 4WD mode. The 4WD indicator blinks if there is a possible problem with the 2WD/4WD select system. See your Honda dealer as soon as possible. Lamp check. High oil/coolant Lights when engine oil and/or...
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Indicators & Displays Neutral indicator Lights when the transmission is in neutral. Lamp Check Multi-function The display includes the following display functions. Display Check. Drive mode Shows the driving mode indicator (page Gear position Shows the gear position (page indicator Speedometer Shows riding speed.
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ON and use the start button. If the indicator comes on at any other time, reduce speed and take your vehicle to a Honda dealer as soon as possible. Lamp Check. Instruments & Controls...
ON ( ) position. The drive mode indicator ( ) displays ESP when the manual shift (ESP) mode is selected. The ESP display vanishes when the automatic shift (AUTO) mode is selected. TRX680FA TRX680FGA (1) drive mode indicator Instruments & Controls...
‘‘- -’’ will be displayed on the gear position indicator when the transmission is not shifted into gear properly. Before riding, check that the gear position is properly displayed on the gear position indicator. TRX680FA TRX680FGA (1) gear position indicator...
ATV approaches the oil change interval specified on the maintenance schedule. Reset the indicator after each oil change. (For TRX680FA) To reset the indicator, press and hold both the odometer/tripmeter select button ( ) and RESET button ( ) for more than 2 seconds. The indicator will disappear.
When selected, the odometer ( ) registers total distance traveled in miles while the ignition is ON ( ). To change the display from tripmeter to odometer, press and release the odometer/tripmeter select button ( ). TRX680FA TRX680FGA (1) odometer...
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Indicators & Displays (For TRX680FA) The tripmeter has two sub modes, A ( ) and B ( ). To change the display from tripmeter A or tripmeter B to odometer, press and release the odometer/tripmeter select button ( ). (4) tripmeter A...
Hourmeter The hourmeter ( ) shows accumulated hours while the ignition is ON ( ). The hourmeter provides accurate service period information for initial and regular maintenance. TRX680FA TRX680FGA (1) hourmeter (For TRX680FGA) To change the display from the digital clock to the hourmeter, press and release the digital clock/hourmeter select button ( ).
Digital Clock Shows hour and minute while the ignition is ON ( ). To adjust the time, proceed as follows. (For TRX680FA) Turn the ignition switch ON ( ). To select the adjust mode, push the ADJ button ( ) once.
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Indicators & Displays (For TRX680FGA) Turn the ignition switch ON ( ). To change the display from hourmeter to digital clock, press and release the digital clock/hourmeter select button ( ). Press and hold the digital clock/hourmeter select button for more than 2 seconds.
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Indicators & Displays Press the digital clock/hourmeter select button when the display reaches the desired hour appears. The minutes display will be flashing. To advance the minute display one unit at a time, press and release the plus button or minus button. To advance the minute display automatically, press and hold the plus button or minus button.
When segment E ( ) and low fuel indicator ( ) flash, you should refill the tank as soon as possible. The amount of fuel remaining when the flashing starts is approximately: 1.40 US gal (5.3 ) TRX680FA TRX680FGA (1) fuel gauge (3) low fuel indicator (2) segment E All segments will flash, when the fuel gauge function is fails.
Controls & Features Ignition Switch The ignition switch ( ) is used for starting and stopping the engine (page ). Insert the key and turn it to the right for the ON ( position. Key Position Function ON ( Electrical circuits on. OFF ( No electrical circuits function.
Controls & Features Shift Lever The shift lever ( ) has three positions: drive (D), neutral (N), and reverse (R). Shif ting Gears (page ) and Riding in Reverse (page LEFT SIDE OF HANDLE COVER (1) shift lever Instruments & Controls...
Controls & Features Drive Mode Select Switch The drive mode select switch ( ) has two positions, AUTO and ESP. Shif ting Gears page RIGHT HANDLEBAR (1) drive mode select switch Instruments & Controls...
Controls & Features 2WD/4WD Select Switch Your ATV is equipped with a 2WD/4WD select switch ( ), which permits a choice between the ‘‘2WD’’ and ‘‘4WD’’ drive modes. Select a drive mode that’s suitable for your riding. The 2WD/4WD select switch is located above the throttle lever. To select the drive mode, slide the 2WD/4WD select switch to the desired position.
Controls & Features Start Button LEFT HANDLEBAR (1) start button START (2) engine stop switch The start button ( ) is used for starting the engine. Pushing the button in starts the engine. See Starting Procedure, page When the start button is pushed, the starter motor will crank the engine. The starter motor will not operate if the engine stop switch is in the OFF ) position when the start button is pushed.
Controls & Features Headlight Switch LEFT HANDLEBAR (1) headlight switch (2) headlight dimmer switch The headlight switch ( ) is used to turn the headlight ON ( ) or OFF ). To operate, turn the switch to ON ( ) or OFF ( Headlight Dimmer Switch The headlight dimmer switch ( ) is used to change between the high and low beams of the headlight.
Controls & Features Recoil Starter RIGHT SIDE (1) recoil starter The recoil starter ( ) is used to start the engine when the battery is low. Using the Recoil Starter, page Instruments & Controls...
Controls & Features Throttle Lever RIGHT HANDLEBAR (1) throttle lever (A) to open the throttle The throttle controls engine rpm (speed). To increase engine rpm, press the throttle lever ( ) with your thumb. To reduce engine rpm, release pressure on the throttle lever. The throttle will automatically return to the closed position (engine idle) when you remove your thumb.
Controls & Features Gearshift Switch Two gearshift switches are used in the ESP (manual shift) mode. These switches are used to select the next higher or lower gear in the transmission. To operate, press the upshift switch ( ) to engage the next higher gear or press the downshift switch ( ) to engage the next lower gear.
Controls & Features Front Brake Lever The front brake lever is used to slow or stop your ATV. To operate, pull the lever. For information on braking techniques, see page Rear Brake Lever The rear brake lever/parking brake lever is used to slow or stop your ATV.
Controls & Features Parking Brake LEFT HANDLEBAR (1) lock lever (A) to lock (2) rear brake lever/parking brake lever The lock lever ( ) on the rear brake lever/parking brake lever ( ) allows it to be used as a parking brake. To operate, first squeeze the rear brake lever/parking brake lever using your left hand and then lock it with the lock lever using your right hand.
Flag Pole Bracket RIGHT REAR (1) flag pole bracket Flag poles are optional equipment available from your Honda dealer. To mount a pole in the bracket ( ), follow the instructions that come with the flag pole kit. Flag poles are required in some riding areas. Check local regulations before riding.
Controls & Features Accessory Socket RIGHT FRONT (1) accessory socket (3) cap (2) meter cover The accessory socket ( ) is attached to the right side of the meter cover ( ). You can use the accessory socket to power a trouble light, spotlight, CB radio, or cell phone, etc.
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Controls & Features Be sure the engine is on and the headlights are turned off before using the accessory socket, otherwise you may drain the battery. The accessory socket’s rated capacity is DC 12V, 120 Watts (10A) or less. If you exceed this limit, you may blow a fuse. See If a Fuse Blows, page When you are done using an accessory, unplug it, and cover the socket...
GPScape System (TRX680FGA only) This section explains the GPScape navigation system. Instructions for the topics listed on this page are included. Introduction ................... Important Safety Information ............... System Limitations ................System Start-up ..................Position Fix ..................System Failure to Display a Position Fix ..........
Introduction Any location on Earth may be described by two positioning coordinates. These two coordinates, measured by degrees, minutes, and seconds, are: latitude longitude Latitudes are horizontal circles drawn around the Earth. The zero degree latitude (the equator) divides the globe into the Northern and Southern hemispheres.
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Introduction Longitudes, also called meridians, are vertical circles extended from the North Pole to the South Pole. The zero degree longitude, which passes through Greenwich, England, divides the Earth into the Eastern and Western hemispheres. The 180 degree longitude, half way around the planet, is the international date line.
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Introduction Your ATV GPScape System receives signals from the Global Positioning System (GPS), a U.S. government network that orbits the Earth, then uses those signals to calculate your current position as well as the distance and direction to other locations (destinations). In addition to latitude and longitude, GPScape also calculates altitude (above sea level).
Important Safety Information The GPScape System is designed to provide information to help you reach selected destinations. While this system provides the direction and distance to a destination, it does not provide an actual path. You must use your own observation of the terrain and good judgment in choosing a safe path to reach the destination.
System Limitations Your GPScape System uses signals from the Global Positioning System operated by the U.S. Department of Defense. For security reasons, certain inaccuracies are built into GPS for which your navigation system must constantly compensate. This can cause occasional positioning errors of up to several hundred feet.
System Start-up Position Fix The GPScape System uses satellite information to compute your present position (called a position fix). Depending on the elapsed time since the ignition was last switched OFF ), there are three approximate response times for the system to acquire your position fix.
System Start-up System Failure to Display a Position Fix If the receiver does not get a position fix within about 8 minutes (flashing antenna mark ( ) as shown in the illustration), make sure there are no overhead obstructions (building, trees, canopy, etc.) and then perform the following: (1) antenna mark Turn the ignition switch OFF ( ).
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System Start-up − Reconnect the negative ( ) terminal lead and install in the reverse order of removal. If you can not obtain a position fix after performing this procedure, see your Honda dealer. GPScape System...
Satellite Status The satellite status indicates the amount of information received from GPS satellites in one of three possible categories: Display Status Not Usable The system is signaling (flashing antenna mark) that your position fix is not available. 2D Navigation The system has determined latitude and longitude, but is unable to determine altitude.
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Satellite Status If the GPS mark ( ) blinks as shown in the illustration. See your Honda dealer to check and restore the GPScape System. (2) GPS mark GPScape System...
GPS Mode A waypoint is a geographical position (location) on the surface of the Earth. GPScape allows you to log up to 100 positions as navigational waypoints. You may then use GPScape to show you the direction of any selected waypoint, and how far you are from that waypoint via straight- line travel.
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GPS Mode The GPS mode ( ) shows the shortest distance to your selected waypoint. And, when your ATV is moving (one mph or faster), the GPS mode also displays an electronic arrow to indicate the direction to the selected waypoint. Push the GPS/WP button ( ) to switch between the GPS mode and the other two modes: odometer and tripmeter.
GPS Mode GPS Mode Display The GPS mode display ( ) includes the following functions: GPS Function Digital Readout waypoint number ( ) − distance to waypoint ( ) ‘‘- - -’’ (3 digits for miles, and if applicable, tenths and hundredths, with a floating decimal) direction to waypoint ( ) The GPS mark ( ) appears in the display while the GPS mode is...
GPS Mode Waypoint Number Display A waypoint number ( ) appears in the display when the GPS mode is selected. You can store up to 100 waypoints, numbered from 0-99. To mark a waypoint, see page To select a waypoint number: To select a higher waypoint number, press and release the plus button ( ).
GPS Mode Direction to Waypoint Display The direction to waypoint display ( ) uses an electronic arrow to point to your destination. The display has 16 possible directions. While operating in reverse, GPS will continue to direct you as if your ATV is still moving in a forward direction.
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GPS Mode If the receiver loses a position fix (because of a large obstacle nearby or overhead), the direction to waypoint display will disappear as shown in the illustration and the antenna mark ( ) will flash. The distance to waypoint display will continue to display the last value shown before the loss of the position fix.
GPS Mode Distance to Waypoint The distance to waypoint ( ) display shows the straight line distance from your present location to the waypoint. The distance range display shows three numerals with a ‘‘floating’’ decimal: Range Display Less than 10 miles 0.00 −...
GPS Mode There are two methods for marking waypoints. Basic (to select your current position) Advanced (to input desired destinations) Basic Waypoint Selection To Mark Your Present Position: Turn the ignition switch ON ( ). Use the GPS/WP button ( ) to select the GPS mode. To select a higher waypoint number ( ), press and release the plus button ( ).
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GPS Mode Within 5 seconds, to mark your present position, tap (do not hold) the GPS/WP button. (The waypoint will not be set unless the GPS/WP button is pressed a second time. Do not hold the GPS/WP button down. This will cause the system to transition to the advanced waypoint entry procedure.) The direction to waypoint display ( ) will light as shown in the illustration.
GPS Mode Advanced Waypoint Selection Advanced Latitude & Longitude Entry Sequence latitude - -° longitude - - -° (degrees) (degrees) - -’ - -’ (minutes) (minutes) (seconds) (seconds) .-’’ .-’’ (tenths of (tenths of second) second) To input a waypoint value using latitude and longitude coordinates: (1) GPS/WP button (4) minus button (2) waypoint number...
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GPS Mode Turn the ignition switch ON ( ). Use the GPS/WP button ( ) to select the GPS mode. To select a higher waypoint number ( ), press and release the plus button ( ). To select a lower waypoint number, press and release the minus button ( ).
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GPS Mode To select your entry: To increase, tap the plus button. To decrease, tap the minus button. To fast change in units of 10, press and hold the plus button (to increase) or the minus button (to decrease) until the desired entry appears.
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GPS Mode To select the tenths of a second ( To increase, tap the plus button. To decrease, tap the minus button. To enter the displayed tenths of a second in the system, tap (do not hold) the GPS/WP button until LON appears above the WP mark. The compass direction indicator will flash Eastern Longitude ( ) or Western Longitude (...
GPS Mode To Correct Input: Push the GPS/WP button. This reverses the sequence so you can back up and make a correction. Once the 1/10 second longitude entry is completed, you can no longer back up in the sequence to make a correction. To Change the Coordinates f or an Existing Waypoint Number: Follow steps −...
Compass Direction Indicator The compass direction indicator does not appear when the system is in − the GPS mode. Instead, you will see the direction to waypoint arrow as long as your ATV is moving (one mph or faster). The compass direction indicator ( ) shows the heading of your ATV −...
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Compass Direction Indicator If the receiver loses a position fix (because of a large obstacle nearby or overhead), the compass direction indicator will disappear as shown in the illustration and the antenna mark ( ) will flash. (2) antenna mark If the receiver reacquires a position fix, the compass direction indicator will appear as shown in the illustration.
Automatic Clock Adjustment Your ATV digital clock has an automatic adjustment function when the system’s satellite status is 3D Navigation (page The system will adjust the digital clock display after receiving the basic UT (universal time, formerly referred to as Greenwich Mean Time) and then calculating your local time.
Before Riding Before each ride, you need to make sure you and your Honda are both ready to ride. To help get you prepared, this section discusses how to evaluate your riding readiness, what items you should check on your ATV, and adjustments to make for your comfort, convenience, or safety.
Are You Ready to Ride? Before you ride your ATV for the first time, we urge you to: Read this owner’s manual and the labels on your ATV carefully. Make sure you understand all the safety messages. Know how to operate all the controls. Before each ride, be sure: You feel well and are in good physical and mental condition.
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Are You Ready to Ride? An open-face helmet offers some protection, but a full-face helmet offers more. Regardless of the style, look for a DOT (Department of Transportation) sticker on any helmet you buy (USA only). Always wear a face shield or goggles to protect your eyes and help your vision. Operating this ATV without wearing an approved motorcycle helmet, eye protection, and protective clothing could increase your...
Beginning and inexperienced operators should complete the certified training course offered by Honda. They should then regularly practice the skills learned in the course and the operating techniques described in the owner’s manual.
Are You Ready to Ride? Age Recommendation The minimum recommended age for this ATV model is 16. For safety, never let children under 16 years old operate this vehicle. A child using an ATV that is not recommended for their age could lose vehicle control while riding, resulting in severe injury or death.
Are You Ready to Ride? No Alcohol or Drugs Alcohol, drugs and ATVs don’t mix. Even a small amount of alcohol can impair your ability to operate an ATV safely. Likewise, drugs − − even if prescribed by a physician can be dangerous while operating an ATV.
If your ATV has overturned or been involved in a collision, do not ride the vehicle until it has been inspected by your Honda dealer. There may be damage or other problems you cannot see. Improperly maintaining this ATV or failing to...
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Is Your ATV Ready to Ride? Fuel Check the level and add fuel (page ) if needed. Also make sure the fuel fill cap is securely fastened. Check for leaks. Tires Use a gauge to check the air pressure. Adjust if needed.
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Is Your ATV Ready to Ride? If you are carrying cargo, also check the following: Loading Limits Make sure you do not exceed the load limits (page Cargo Check that all cargo is secure. Check these items after you get on the ATV: Throttle Check the freeplay and adjust if needed.
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Move the handlebar right and left and check that there is no excessive backlash. Remember, be sure to take care of any problem you find, or have your Honda dealer correct it before you ride. Before Riding...
Load Limits & Guidelines Your Honda was designed as a rider-only ATV. It was not designed to carry a passenger. It can carry cargo on the cargo racks, however, carrying cargo anywhere else or carrying a passenger could interfere with your balance and control of the ATV.
The ATV was designed to carry you and a specific amount of cargo. The ATV can be used to tow a trailer and a specific amount of cargo with the installation of Honda Trailer Hitch. The Hondaline Trailer Hitch Kit contains specific information regarding trailer towing with the ATV.
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Load Limits & Guidelines Following are the load limits for your ATV: maximum weight capacity 485 lbs (220 kg) (includes the weight of the rider, all cargo, and accessories.) front cargo rack weight limit 66 lbs (30 kg) rear cargo rack weight limit 133 lbs (60 kg) tow weight limit 850 lbs (385 kg)
Load Limits & Guidelines Loading Guidelines Carrying cargo or pulling a trailer will affect how your ATV handles and greatly reduce its ability in accelerating, braking and making turns and other maneuvers. Be sure to observe the weight limits and follow these guidelines: Check that the tires are properly inflated.
Honda cannot test all other accessories, you must be personally responsible for proper selection, installation, and use of non-Honda accessories. Check with your Honda dealer for assistance and always follow these guidelines: Make sure the accessory does not obscure any lights, reduce ground clearance, limit suspension travel or steering travel, or interfere with operating any controls.
Accessories & Modifications Modifications We strongly advise you not to remove any original equipment or modify your ATV in any way that would change its design or operation. Such changes could seriously impair your ATV’s handling, stability, and braking, making it unsafe to ride. We also advise you not to make any modifications or remove any equipment (such as the USDA qualified spark arrester or emission control system components) that would make your ATV illegal in your...
Basic Operation & Riding This section gives basic riding instructions, including how to start and stop your engine, and how to use the throttle and brakes. It also provides important information on riding with cargo. To protect your new engine and enjoy optimum performance and service life, refer to Break-in Guidelines (page Safe Riding Precautions ................
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Basic Operation & Riding Braking ....................Riding Your ATV ................Making Turns ................Skidding or Sliding ............... Riding Up Hills ................Riding Down Hills ................ Crossing or Turning on Hills or Slopes ......... Riding Over Obstacles ..............Riding Through Water ..............
Safe Riding Precautions Before riding your ATV for the first time, please review the ATV Saf ety section beginning on page 1, and the Bef ore Riding section beginning on page Even if you have ridden other ATVs, take time to become familiar with how this ATV works and handles.
Safe Riding Precautions You should never ride your ATV on public streets, roads or highways, even if they are not paved. Drivers of street vehicles may have difficulty seeing and avoiding you, which could lead to a collision. In many states it is illegal to operate ATVs on public streets, roads and highways.
Safe Riding Precautions (1) footpeg Control Speed Riding at excessive speed increases the chance of an accident. In choosing a proper speed, you need to consider the capability of your vehicle, the terrain, visibility and other operating conditions, plus your own skills and experience.
Safe Riding Precautions Use Care on Unfamiliar or Rough Terrain Before riding in a new area, always check the terrain thoroughly. Don’t ride fast on unfamiliar terrain or when visibility is limited. (It’s sometimes difficult to see obstructions like hidden rocks, bumps, or holes in time to react.) Failure to use extra care when operating this ATV on unfamiliar terrain could result in the ATV...
Safe Riding Precautions Never ride past the limit of visibility. Maintain a safe distance between your ATV and other off-road vehicles. Always exercise caution, and use extra care on rough, slippery and loose terrain. Failure to use extra care when operating on excessively rough, slippery or loose terrain could cause loss of traction or vehicle control, which could result in an accident, including an...
Starting & Stopping the Engine Always follow the proper starting procedure described below. For your safety, avoid starting or operating the engine in an enclosed area such as a garage. Your ATV’s exhaust contains poisonous carbon monoxide gas which can collect rapidly in an enclosed area and cause illness or death.
Starting & Stopping the Engine Starting Procedure This vehicle has a fuel-injected engine with an automatic choke. Follow the procedure indicated below. Any Air Temperature Press the start button with the throttle completely closed. The engine will not start if the throttle is fully open (because the electronic control module cuts off the fuel supply).
Starting & Stopping the Engine Flooded Engine If the engine fails to start after repeated attempts, it may be flooded with excess fuel. To clear a flooded engine: Leave the engine stop switch set to RUN ( Open the throttle fully. Press the start button for 5 seconds (or operate the recoil starter several times).
Starting & Stopping the Engine Stalled Engine If the engine stalls, shift into neutral (N) and restart the engine. If you are unable to shift to neutral (N) from drive (D), you can restart the engine by squeezing the front brake lever and pressing the start button while the vehicle is stopped.
Starting & Stopping the Engine How to Stop the Engine Normal Engine Stop To stop the engine, make sure the transmission is in neutral by checking that the neutral indicator lights, then turn the ignition switch OFF ( The engine stop switch should normally remain in the RUN ( position even when the engine is OFF.
Pull the grip up briskly and fully. After the engine starts, allow the starter grip to return slowly. If the starter grip does not return smoothly (because of dirt in the assembly), see your Honda dealer. RIGHT SIDE (1) right side cover (2) starter grip The engine cannot be started if the battery is disconnected, low or dead.
Shifting Gears Your ATV has three shift lever positions: neutral (N), drive (D), and reverse (R). Neutral (N) Use neutral when you start the engine, or if it is necessary to stop briefly with the engine idling. Drive (D) Use this position for normal riding. The following two modes can be selected in the drive (D) position;...
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Shifting Gears The shift lever ( ) is located on the left side of the fuel tank. To shift the shift lever, bring the ATV to a complete stop. If the shif t lever is moved while the vehicle is moving, the transmission may be damaged.
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Shifting Gears AUTO Mode When the drive mode is at AUTO, shifting the lever to ‘‘D’’ (drive) provides a 3-speed automatic transmission. While pulling up the shift lever ( ), shift to ‘‘D.’’ Pull down the shift lever and confirm that the lever is locked and the gear position indicator ( ) is showing ‘‘D.’’...
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Shifting Gears ESP Mode With the drive mode set at ESP, shifting the lever to ‘‘D’’ allows manual shifting from 1st to 3rd using the gearshift switches. Two gearshift switches are located next to the left handlebar grip: upshift ( ) and downshift ( To upshift the transmission, press the upshift switch ( ) once.
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Shifting Gears After starting the engine and letting it warm up, follow these procedures: Bring your ATV to a complete stop, select the ESP mode and shift the shift lever into the ‘‘D’’ position. If the shif t lever is moved while the vehicle is moving, the transmission may be damaged.
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Shifting Gears To prevent transmission damage, do not coast or tow the ATV for long distances with the engine off. Recommended Shift Points Ride in the highest gear that lets the engine run and accelerate smoothly. This will give you good fuel economy and effective emissions control. Basic Operation &...
Riding in Reverse If you need to ride in reverse, make sure the area behind you is clear and only operate the ATV at low speed. Improperly operating in reverse could cause you to hit an obstacle or person behind you, resulting in serious injury.
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Riding in Reverse To stop, close the throttle and gradually apply both the front and rear brakes. Do not abruptly apply the rear brake by itself. To shift out of reverse and into neutral, shift the shift lever into ‘‘N’’ (neutral) gear.
Braking Your ATV is equipped with disc brakes on both front wheels which are hydraulically activated by operating the right brake lever. A single disc brake of the rear drive train is hydraulically activated by depressing the brake pedal and mechanically activated by operating the left brake lever. Although the front and rear brakes have separate controls, all four wheels are interconnected when your ATV is in the 4WD mode.
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Braking Your ability to brake in a turn and to brake hard in an emergency situation are important riding skills. When descending a long, steep grade, use engine compression braking by downshifting (in the ESP mode), with intermittent use of both brakes. Continuous brake application can overheat the brakes and reduce their effectiveness.
Riding Your ATV Making Turns Learn how to turn your ATV properly. Practice the techniques outlined in this section on level ground and at low speeds until you are confident in making turns. Turning improperly can make the ATV go out of control, causing a collision or overturn.
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Riding Your ATV Lean your body to the inside of a turn and forward. To make a turn on level ground: Steer the handlebar and lean your body toward the inside of the turn. Leaning helps balance the vehicle, and it feels more comfortable.
Riding Your ATV Skidding or Sliding The terrain surface can be a major factor affecting turns. Skidding during a turn is more likely to occur on slippery surfaces, such as snow, ice, mud and loose gravel. If you skid on ice, you may lose all directional control.
Riding Your ATV Riding Up Hills The ATV’s ability to safely climb hills largely depends on the rider’s skill and judgment. Begin by practicing on smooth, gentle slopes. As you gain experience, you’ll learn the hazards and your own limitations. You may then proceed to ride on more difficult terrain.
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Riding Your ATV Shift weight forward when climbing hills. Always check the terrain carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces. To climb a hill, take a running start in an appropriate gear and speed for the conditions.
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Riding Your ATV Stalling the ATV and/or Rolling Backwards: If you incorrectly estimate climbing capability or terrain conditions, the ATV may not have enough power or traction to continue uphill. If this happen, the ATV can stall and/or roll backwards. Stalling, rolling backwards or improperly dismounting while climbing a hill could result in the ATV overturning.
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Riding Your ATV What to do after the ATV has stalled or rolled backwards: If the hill is too steep or too slippery, or if you have any doubt whether you can safely walk the ATV back down the hill, leave the vehicle where it is and get help.
Riding Your ATV Riding Down Hills It’s usually advisable to descend hills with the ATV pointed straight downhill. Avoid angles that would cause the vehicle to lean sharply to one side. Going down a hill improperly could cause loss of control or cause the ATV to overturn. Always follow proper procedures for going down hills as described in this owner’s manual.
Riding Your ATV When you’ve selected a safe downhill path, shift into a lower gear (in the ESP mode), shift your weight back with your arms extended and braced against the handlebar, then go down slowly with the throttle closed. Use mainly the rear brake to control speed.
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Riding Your ATV Crossing Hills or Slopes To maintain balance and stability when riding across a slope, you need to shift weight toward the uphill side of the vehicle. To do this, move your body off the center of the seat and lean toward the uphill side.
Riding Your ATV Riding Over Obstacles Before operating in a new area, check for obstacles. Watch out for bumps, rain ruts, potholes and other obstacles in the terrain. When you approach any obstacle, reduce your speed and be prepared to stop. Never try to ride over large obstacles, such as large rocks or fallen logs.
Riding Your ATV Riding Through Water Your ATV is designed to travel through water up to approximately 10 inches (254 mm) deep. Before crossing a stream, make sure the water is not too deep or flowing too fast. The ATV tires have some ability to float. Operating this ATV through deep or fast-flowing water may cause a loss of traction and loss of control, which could lead to an accident.
Parking Look for level parking area. Make sure the ground surface is firm. After bringing your ATV to a stop, hold the brakes while you shift into neutral. Set the parking brake. Turn the ignition switch OFF ( If it is necessary to start the engine when your ATV in gear and is stopped on a grade, rock the vehicle back and forth to allow shifting the transmission into neutral.
Maintenance, replacement or repair of the emission control devices and systems may be performed by any ATV repair establishment or individual using parts that are ‘‘certified’’ to EPA standards. Bef ore You Service Your Honda The Importance of Maintenance ............
Frequent servicing of the air cleaner is especially important to help you avoid a possible costly engine repair. If your ATV overturns or is involved in a crash, be sure your Honda dealer inspects all major parts, even if you are able to make some repairs.
Other tasks that are more difficult and require special tools are best performed by professionals. Removing the wheels should normally be handled only by a Honda technician or other qualified mechanic. Instructions are included in this manual only to assist in emergency service.
Keep cigarettes, sparks, and flames away from all fuel-related parts. Remember that your Honda dealer knows your ATV best and is fully equipped to maintain and repair it. To ensure the best quality and reliability, use only new Honda Genuine Parts or other equivalents for repair and replacement.
Other items involve more extensive procedures and may require special training, tools, and equipment. We recommend that you have your Honda dealer perform these tasks unless you have advanced mechanical skills and the required tools and equipment.
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) may require more technical information and tools. Consult your Honda dealer. * Should be serviced by your Honda dealer, unless you have the proper tools and service data, and are mechanically qualified. Refer to the official Honda Service Manual (page **...
RADIATOR COOLANT NOTE 3 COOLING SYSTEM NOTE 2 − Should be serviced by your Honda dealer, unless you have the proper tools and service data, and are mechanically qualified. Refer to the official Honda Service Manual (page Servicing Your Honda...
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STEERING SYSTEM − Should be serviced by your Honda dealer, unless you have the proper tools and service data, and are mechanically qualified. Refer to the official Honda Service Manual (page In the interest of safety, we recommend these items be serviced only by your Honda dealer.
Miles (km) or ODO or Date Performed Notes hours HOUR 100 (150) or 600 (1,000) or 1,200 (2,000) or 1,800 (3,000) or 2,400 (4,000) or 3,000 (5,000) or 3,600 (6,000) or 4,200 (7,000) or 4,800 (8,000) or Servicing Your Honda...
Maintenance Component Locations rear brake lever/ front brake fluid reservoir parking brake lever front brake lever throttle lever fuel fill cap Servicing Your Honda...
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2 other fuses air cleaner battery air cleaner rear brakelight switch housing drain tube front brake caliper rear brake pedal engine oil filter differential oil filler cap coolant differential oil drain plug reserve tank front brake caliper Servicing Your Honda...
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Maintenance Component Locations spark plug owner’s manual storage compartment tool kit air pressure gauge spark arrester engine oil dipstick gear case oil filler cap engine oil filler cap gear case oil drain plug engine oil drain plug Servicing Your Honda...
To access the tool kit, remove the seat (see page ), and then remove the rubber band. An optional, larger tool kit may be available. Check with your Honda dealer’s parts department. UNDER SEAT (1) tool kit...
( ) and fastened with the rubber band ( ). Be careful not to flood this area when washing your ATV. LEFT (1) owner’s manual (5) air pressure gauge (2) storage compartment (6) plastic bag (3) quick screw (7) rubber band (4) lid Servicing Your Honda...
Slide the seat ( ) back and lift it. Installation Insert the front prongs ( ) into the hooks ( ) and press the studs ( ) into the grommets on the rear fender. Press down on the seat until it locks. Servicing Your Honda...
If pinging or spark knock occurs at a steady engine speed under normal load, change brands of gasoline. If pinging or spark knock persists, consult your Honda dealer. Never use stale or contaminated gasoline or an oil/gasoline mixture. Avoid getting dirt, dust, or water in the fuel tank.
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The tank should be refilled as soon as possible when the E segment in the fuel gauge flashes. Refueling Procedure Refer to Saf ety Precautions on page (1) fuel fill cap (3) handlebar cover hole (2) breather tube (4) filler neck Servicing Your Honda...
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Wipe up spills immediately. After refueling, turn the fuel fill cap clockwise until it clicks. Insert the breather tube into the handlebar cover hole. If you replace the fuel fill cap, use only a Honda Genuine replacement part. Servicing Your Honda...
Change the engine oil as specified in the maintenance schedule on page . When running in very dusty conditions, oil changes should be performed more frequently than specified in the maintenance schedule. Servicing Your Honda...
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SAE 10W-30 JASO T 903 standard * suggested oil Pro Honda GN4 4-stroke oil (USA & Canada), or Honda 4-stroke oil (Canada only), or an equivalent motorcycle oil. * Suggested oils are equal in performance to SJ oils that are not labeled as energy conserving on the circular API service label.
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There are two classes: MA and MB. Oil conforming to the standard is labeled on the oil container. For example, the following label shows the MA classification. (1) code number of the sales company of the oil (2) oil classification Servicing Your Honda...
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The oil level should be between the upper level mark ( ) and the lower level mark ( ) on the dipstick. LEFT SIDE (1) dipstick (3) lower level mark (2) upper level mark (cont’d) Servicing Your Honda...
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Do not overfill. Reinstall the oil filler cap, oil filler cap lid and dipstick. Running the engine with an improper oil level can cause serious engine damage. LEFT SIDE (4) oil filler cap lid (5) oil filler cap Servicing Your Honda...
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Your ATV’s oil filter has very specific performance requirements. Use a new Honda Genuine oil filter specified for your model or a filter of equal quality. Using the wrong oil f ilter may result in leaks or engine damage.
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Check the O-rings ( ) are in good condition and then insert a new oil filter to the oil filter cover. Use only the Honda Genuine oil filter or a filter of equivalent quality specified for your model. Using the wrong Honda filter or a non- Honda filter which is not of equivalent quality may cause engine damage.
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If necessary, add more oil but do not overfill. Reinstall the oil filler cap and dipstick. Check that there are no oil leaks. If a torque wrench is not used for installation, see your Honda dealer as soon as possible to verify proper assembly. Servicing Your Honda...
Oil Recommendation type hypoid gear oil viscosity (weight) SAE 80 suggested oil Honda shaft drive oil or equivalent Changing Oil Refer to Saf ety Precautions on page Change the oil with the gear case at normal operating temperature to assure complete and rapid draining.
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Make sure the oil level is at the lower edge of the inspection hole ( ). Install the oil filler cap. REAR (1) oil drain plug (2) oil filler cap (3) lower edge of the inspection hole Servicing Your Honda...
Oil Recommendation type hypoid gear oil viscosity (weight) SAE 80 suggested oil Honda shaft drive oil or equivalent Changing Oil Refer to Saf ety Precautions on page Change the oil with the differential at normal operating temperature to assure complete and rapid draining.
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Make sure the oil level is at the lower edge of the inspection hole ( ). Install the oil filler cap. FRONT (1) oil drain plug (2) oil filler cap (3) lower edge of the inspection hole Servicing Your Honda...
Maintaining the coolant will allow the cooling system to work properly and prevent freezing, overheating, and corrosion. Coolant Recommendation Use Pro Honda HP coolant or an equivalent high quality ethylene glycol antifreeze containing corrosion protection inhibitors specifically recommended for use in aluminum engines. Check the antifreeze container label.
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( ). It should be between the UPPER ( ) and LOWER ( ) level marks. If the reserve tank is empty, or if coolant loss is excessive, check for leaks and see your Honda dealer for repair. (cont’d) Servicing Your Honda...
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Add coolant to the reserve tank as required to bring the coolant level to the UPPER level mark. FRONT (4) steering cover (5) reserve tank cap After adding coolant, install the reserve tank cap and steering cover. Servicing Your Honda...
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Refer to Saf ety Precautions on page Coolant should be replaced by your Honda dealer, unless you have the proper tools and service data, and are mechanically qualified. Refer to the official Honda Service Manual (page Removing the radiator cap while the engine is hot can cause the coolant to spray out, seriously scalding you.
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Check the air passages for clogging or damage. Remove insects, mud, or any obstruction with low water pressure. Have the radiator checked by your Honda dealer if the air flow is restricted over more than 20% of the radiator surface.
Your ATV’s air cleaner has very specific performance requirements. Use a new Honda Genuine air cleaner specified for your model or an air cleaner of equal quality. Using the wrong air cleaner may result in premature engine wear.
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Remove the seat by pulling the seat latch ( ) up. UNDER SEAT (1) seat latch (3) air cleaner housing cover (2) retainer clips Unlatch the retainer clips ( ). Remove the air cleaner housing cover ( ). Servicing Your Honda...
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Inspect for tears or cracks in the foam or seams of the air cleaner. Replace the air cleaner if it is damaged. UNDER SEAT (4) element holder (7) clamp (5) screw (8) air cleaner (6) air cleaner assembly (9) air cleaner body (cont’d) Servicing Your Honda...
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Pour clean Pro Honda Foam Filter Oil or an equivalent (Canada: Honda Foam Filter Oil or an equivalent) over the entire surface of the air cleaner. Use both hands to evenly spread the oil into the air cleaner.
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(3) air cleaner housing (2) clip Remove the drain tube ( ) by removing the clip ( ) under the air cleaner housing ( ). Drain the deposits. Reinstall the drain tube, securing it with the clip. Servicing Your Honda...
Loosen the lock nut ( ). Turn the adjuster to obtain the correct freeplay. Tighten the lock nut and reinstall the sleeve. After adjustment, check for smooth operation of the throttle lever from fully closed to fully open in all steering positions. Servicing Your Honda...
If the cable is kinked or chafed, have it replaced. Check the cables for tension or stress in all steering positions. Lubricate the cables with a commercially available cable lubricant to prevent premature wear and corrosion. Servicing Your Honda...
‘‘leaf-type feeler gauge.’’ Do not adjust the spark plug gap. If the gap is out of specification, replace the spark plug with a new one. Servicing Your Honda...
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(4) spark plug cap Make sure that a 1.2 mm wire-type feeler gauge cannot be inserted between the spark plug gap ( ). If the gauge fits in the gap, replace the plug with a new one. (cont’d) Servicing Your Honda...
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If a plug is too tight, the threads may be damaged. Reinstall the spark plug cap. Take care to avoid pinching any cables or wires. Install the remaining parts in the reverse order of removal. Servicing Your Honda...
For those who are mechanically proficient and have the proper tools, instructions on adjusting valve clearances are given in the official Honda Service Manual. Otherwise, the valves should be adjusted by your Honda dealer. Servicing Your Honda...
Allow the engine and muffler to cool. Remove the bolts ( ), the spark arrester ( ) and the gasket ( ) from the muffler ( ). REAR (3) gasket (1) bolts (4) muffler (2) spark arrester Servicing Your Honda...
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The spark arrester must be free of breaks and holes. Replace, if necessary. Check the gasket. Replace, if necessary. (5) spark arrester screen Install the spark arrester and the gasket in the muffler and tighten the bolts securely. Servicing Your Honda...
Honda DOT 4 Brake Fluid The recommended brake fluid is Honda DOT 4 Brake Fluid, or any brake fluid of equal quality and performance. Use fresh brake fluid from a sealed container. Be sure to read the label before opening the sealed container.
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Do not add or replace brake fluid, except in an emergency. If you do add fluid, have your Honda dealer check the system as soon as possible. Brake f luid can damage plastic and painted surf aces. Handle with care.
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Other Inspections Make sure there are no fluid leaks. Check for deterioration or cracks in the hoses and fittings. If the hoses are worn or cracked, have them replaced by your Honda dealer. Servicing Your Honda...
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). If the wear indicator aligns with the reference mark ( ), both pads must be replaced, see your Honda dealer for this replacement. Always inspect both pads in both the right and left front brake calipers. Servicing Your Honda...
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(3) wear indicator (4) edge of reference mark Check the wear indicator. If the wear indicator ( ) aligns with the reference mark ( ), replace both pads as a set, see your Honda dealer for this service. Servicing Your Honda...
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Freeplay (measurement at the tip of the end of the brake lever) should be: 1 1 3/16 in (25 30 mm) − − If necessary, adjust to the specified range. Servicing Your Honda...
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( ). Other Inspections Check that the brake lever and brake pedal assemblies are positioned properly and the securing bolts are tight. Make sure that the brake cables, brake arm, spring, and fasteners are in good condition. Servicing Your Honda...
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0.6 in (15 mm) of pedal stroke. Adjustment is done by turning the adjusting nut ( ). Turn the nut in direction ( ) if the switch operates too late and in direction ( ) if the switch operates too soon. RIGHT SIDE (1) brakelight switch (2) adjusting nut Servicing Your Honda...
Always select your riding area with care. The following pages give detailed information on how and when to check your air pressure, how to inspect your tires for wear and damage, and our recommendations for tire repair and replacement. Servicing Your Honda...
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Overinflated tires make your ATV ride harshly, are more prone to damage from surface hazards, and wear unevenly. Make sure the valve stem caps are secure. If necessary, install new caps. Servicing Your Honda...
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Be sure to check tire pressure at the riding site, since changes in altitude can affect air pressure. The recommended ‘‘cold’’ tire pressures are: FRONT REAR RECOMMENDED 3.6 psi 3.6 psi (25.0 kPa) (25.0 kPa) PRESSURE RECOMMENDED 3.6 psi 3.6 psi PRESSURE (25.0 kPa) (25.0 kPa) Servicing Your Honda...
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Cuts, slits, or cracks in the tires. Replace the tire if you can see fabric or cord. Nails or other foreign objects embedded in the side of the tire or tread. Excessive tread wear. Servicing Your Honda...
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( ). For best performance, you should replace a tire before the tread depth at the center reaches the following limits: 3/16 in (4 mm) front rear 3/16 in (4 mm) Servicing Your Honda...
If you choose to have a tire repaired, be sure the repair work is performed by a professional. If you have a tire professionally repaired at a non-Honda facility, we recommend that you have the work checked by your Honda dealer.
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When you replace a tire, remember: Have the tire replaced by your Honda dealer if possible. If you have a tire professionally replaced at a non-Honda facility, we recommended that you have the work checked by your Honda dealer. Servicing Your Honda...
The skid plate ( ) protects the frame. Check the guard and plate for cracks, damage or looseness at intervals shown in the Maintenance Schedule. Have the engine guard and skid plate replaced if they are cracked or damaged. If the guard and plate bolts are loose, tighten them securely. Servicing Your Honda...
Driveshaft Boots Refer to Saf ety Precautions on page FRONT REAR (1) rubber driveshaft boots Check the rubber driveshaft boots ( ) for damage or leaking grease. If necessary, have your Honda dealer replace them. Servicing Your Honda...
If you plan to store your ATV, see Battery Storage, page If your battery seems weak and/or is leaking electrolyte (causing slow starting or other electrical problems), see your Honda dealer. WARNING: Battery posts, terminals and related accessories contain lead and lead compounds.
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A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you. Wear protective clothing and a face shield, or have a skilled mechanic do the battery maintenance. Servicing Your Honda...
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Release the rings and remove the rubber band ( ). − Disconnect the negative ( ) terminal lead ( ) from the battery ( ) + first, then disconnect the positive ( ) terminal lead ( ). (cont’d) Servicing Your Honda...
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Slow charge the battery (see following section) once every 30 days. Installation Reinstall in the reverse order of removal. + Be sure to connect the positive ( ) terminal first, then the negative − ( ) terminal. Make sure all bolts and other fasteners are secure. Servicing Your Honda...
However, do not intentionally leave the charger connected longer than the time period recommended in the charger’s instructions. Avoid using an automotive-type battery charger. An automotive charger can overheat an ATV battery and cause premature damage. Servicing Your Honda...
Appearance Care Frequent cleaning and polishing will keep your Honda looking newer longer. Frequent cleaning also identifies you as an owner who values his ATV. A clean ATV is also easier to inspect and service. General Recommendations Refer to Saf ety Precautions...
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As a precaution, ride your ATV at a slow speed and apply the brakes several times. This will help dry the brakes and restore normal braking performance. If the inside of the headlight lens appears clouded immediately after washing, it should clear after a few minutes of riding. Servicing Your Honda...
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Brake dust. necessary, rub with a sponge. Rinse and dry. Apply a spray cleaner/polish and wipe with a non-abrasive cloth. Dull, corroded chrome Apply a high quality chrome/ or aluminum. aluminum polish and wipe with a non-abrasive cloth. Servicing Your Honda...
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After washing, rinse with plenty of water and dry with a clean cloth. Then apply a mild, commercially available spray cleaner/polish or wax. For stained or dull-looking wheels, use a quality chrome/aluminum polish to restore the finish. Servicing Your Honda...
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Apply the polish or wax according to the instructions on the container. If a surface on your ATV is chipped or scratched, your Honda dealer has touch-up paint to match your ATV’s color. Be sure to use your ATV’s color code (page ) when you buy touch-up paint.
Tips Here’s helpful advice on how to prepare for an off-road adventure, how to transport and store your Honda, and how to be an environmentally responsible ATV owner. Preparing for a Ride ................What to Take to the Riding Area ..........
Preparing for a Ride A safe and enjoyable ride begins with good planning and preparation. Always ride with at least one other person in case you have trouble, and let someone know where you’re going and when you expect to return. Before riding in an unfamiliar area, find out in advance if you need special permits, get maps so you can study the terrain, and talk to other riders who know the area.
Preparing for a Ride What to Take on the Trail What you take with you during a ride depends on the kind of terrain, how long you expect to ride, how far you might go from your base camp or help, and how experienced you or your companions are in making repairs.
Transporting Your Honda Do not tow your ATV behind a car or other vehicle. When you transport your ATV, we recommend that you carry the vehicle in its normal operating position (on all four wheels). Do not incline the vehicle upright on its rear end. This can damage the vehicle, and leaking gasoline could be a hazard.
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Transporting Your Honda Secure the vehicle with tie-down straps in the areas shown. Suitable tie-down straps are available from your Honda dealer. Ordinary rope is not recommended because it can stretch under load. Using tie-down straps in any other areas can damage your ATV.
For more information about storage, refer to the Honda Motorcycle Winter Storage Guide, available from your Honda dealer (USA only). We suggest you perform the following procedures to keep your ATV in top condition. These storage procedures will reduce the deterioration that can occur during storage.
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Storing Your Honda Preparation for Storage Refer to Saf ety Precautions on page This procedure requires a means for draining and disposing of drained fuel (page Change the engine oil and filter (page Make sure the cooling system is filled with a 50/50% antifreeze solution (page Fill the fuel tank.
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Storing Your Honda Remove the battery and charge it fully. Store it in an area protected from freezing temperatures and direct sunlight. Slow charge the battery (page ) once a month. The battery gives off explosive hydrogen gas during normal operation.
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(page If your ATV has been stored for more than two months − ask your Honda dealer to drain and replace the fuel. Charge the battery (page ) as required. Install the battery. Perform a pre-ride inspection (page ), then test-ride your ATV at low speeds.
You & the Environment Owning and riding an ATV can be enjoyable, but you must do your part to protect nature. When you show respect for the land, wildlife, and other people, you also help preserve the sport of off-road riding. Following are tips on how you can be an environmentally responsible ATV owner.
Taking Care of the Unexpected With all the challenges you can encounter off-road, there’s a chance that sometime something may go wrong. This section gives practical advice to help you deal with a wide range of problems. Take time to read this section before you ride.
Taking Care of the Unexpected General Guidelines Keeping your ATV well-maintained is the best way to reduce the possibility of having a problem while riding. However, problems can arise even with well-maintained machines. Remember to take along your owner’s manual, the tool kit that came with your ATV, and any other items (such as tire repair supplies and additional tools) that might help you solve a problem on your own.
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Taking Care of the Unexpected Should you ever have a problem while riding, please follow these guidelines: Always put personal safety first. Take time to assess the situation and your options before deciding what to do. If the problem is relatively minor and you have the tools, supplies, and skills to make a temporary repair, be sure to have permanent repairs made as soon as possible.
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− performance the following information may help you. If you can’t correct the problem, see your Honda dealer. If your ATV won’t start, listen as you press the start button. If you don’t hear the starter motor turning, refer to the Starter motor doesn’t operate...
If charging doesn’t help, see your Honda dealer. faulty starter motor If all possible causes are negative, the starter motor may be faulty. See your Honda dealer. SYMPTOM: Starter motor works, but the engine won’t start. POSSIBLE CAUSE WHAT TO DO out of fuel Fill the fuel tank.
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Check the high oil/coolant temperature temperature indicator. Refer to the High Oil/ Coolant T emperature Indicator Lights, page runs erratically, See your Honda dealer. misfires blubbers (rich fuel See your Honda dealer. mixture) sooty exhaust (rich See your Honda dealer.
Honda dealer. When the display on the gear position indicator returns to normal: You may drive the vehicle as usual after restarting the engine. However, we urge you to have your ATV inspected by your Honda dealer. (cont’d)
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Loosen the screw ( ) and release the lock plate ( ). Turn the emergency valve ( ) all the way in. With the engine running, your ATV will move forward slowly at idle. See your Honda dealer as soon as possible. LEFT SIDE (1) screw...
Follow the instructions provided with the repair kit to make a temporary repair. As soon as possible, have the tire permanently repaired by your Honda dealer. Any tire that cannot be repaired should be replaced. Whenever the ATV is to be operated far from service facilities or available transportation, we recommend that you carry a tire pump and a repair kit with the vehicle.
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If You Have a Flat Tire Riding your ATV with a temporary tire repair can be risky. If the temporary repair fails, you can crash and be seriously injured or killed. If you must ride with a temporary tire repair, ride slowly and carefully until the tire is permanently repaired or replaced.
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If You Have a Flat Tire Emergency Wheel Removal/Installation Refer to Saf ety Precautions on page (1) wheel nuts (2) wheel rim Removal Park your ATV on a firm, level surface. Loosen − but do not remove − the wheel nuts ( ). Raise the front (or rear) wheels off the ground and place a support block under the vehicle.
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47 lbf·ft (64 N·m , 6.5 kgf·m) If a torque wrench was not used for installation, see your Honda dealer as soon as possible to verify proper assembly. Improper assembly may lead to loss of braking capability.
If the High Oil/Coolant Temperature Indicator Lights Normally, the high oil/coolant temperature indicator will only light momentarily when you turn the ignition ON ( ). Occasionally, it may flicker at or near idling speed. High oil/coolant temperature may be caused by restriction of air flow to the radiator (such as mud caked on the radiator), extended idling, an oil leak, a coolant leak, a low oil level, a low coolant level, or extended operation under adverse conditions.
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If there’s a mild coolant leak, you can ride for awhile, carefully watching the indicator. Be prepared to stop and add more coolant or water. If the leak is bad, transport your ATV to a Honda dealer (page Taking Care of the Unexpected...
If a Fuse Blows All of the electrical circuits on your ATV have fuses to protect them from damage caused by excess current flow (short circuit or overload). If something electrical on your ATV stops working, the first thing you should check for is a blown fuse ( ).
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If a Fuse Blows Main Fuse Access To prevent an accidental short circuit, turn the ignition switch OFF ) before checking or replacing the fuses. Remove the seat (page To access the main fuse ( ) ( ), remove the fuse box cover ( ). UNDER SEAT (2) main fuse 1 (4) fuse box cover...
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If a Fuse Blows (6) circuit fuses (7) spare fuses Circuit Fuse Access To check or replace a circuit fuse ( ), pull the old fuse out of its retaining clips. If the fuse is blown, replace it with a spare fuse ( ) of the same rating. If you do not have a replacement fuse with the proper rating for the circuit, install one with a lower rating.
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If the replacement fuse of the same rating burns out in a short time, there is probably a serious electrical problem on your ATV. Leave the blown fuse in that circuit and have your ATV checked by your Honda dealer.
Sometimes, crash damage is hidden or not immediately apparent. When you get home, thoroughly check your ATV and correct any problems you find. Also, be sure to have your Honda dealer check the frame and suspension after any serious crash.
If you don’t know your key number, call the dealer where you purchased your Honda ATV. They may have it listed in their records. If they don’t, transport your ATV to them or the nearest Honda dealer.
The greater amperage of an automobile battery when the car engine is running can damage your ATV’s electrical system. Bump starting is also not recommended. If you can’t charge the battery or it appears unable to hold a charge, contact your Honda dealer. Taking Care of the Unexpected...
If a Component Fails The brake levers or pedal, control cables, and other components can be damaged as you ride in dense brush or over rocky terrain. Making a trailside repair depends on how serious the damage is and what tools and supplies you have with you.
Technical Information This section contains dimensions, capacities, and other technical data, plus information on government requirements and how to break-in your ATV. Vehicle Identification ................ Specifications ..................Break-in Guidelines ................Emission Control Systems ..............Oxygenated Fuels ................Technical Information...
Vehicle Identification Serial Numbers The VIN, engine serial number, and key number may be required when ordering replacement parts. You may record these numbers in the Quick Reference section at the rear of this manual. The VIN ( ) is stamped on the front of the frame. FRONT (1) VIN The engine number ( ) is stamped on the upper side of the rear...
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Vehicle Identification Color Label & Code The color label ( ) is attached to the frame under the seat. Remove the seat (page ) to check the label. The color code is helpful when ordering replacement parts. You may record the color and code in the Quick Reference section at the rear of this manual.
API service label, SAE 10W-30, JASO T 903 standard MA, Pro Honda GN4 4-stroke oil (USA & Canada) or Honda 4-stroke oil (Canada only), or an equivalent motorcycle oil Technical Information...
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Specifications (cont’d) Fuel & Lubricants cooling system Pro Honda HP Coolant or an recommendation equivalent high quality ethylene glycol antifreeze containing corrosion protection inhibitors specifically recommended for use in aluminum engines cooling system 2.1 US qt (2.0 ) capacity Capacities...
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Specifications Power Transmission primary reduction 1.333 secondary reduction forward 2.000 reverse 2.375 final reduction front 3.231 rear 3.154 transmission ratio 2.053 1.375 0.933 reverse 2.138 final drive shaft Chassis & Suspension ° caster trail 0.08 in (2.1 mm) × ★★ tire size, front AT25 8R12...
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Specifications Electrical battery 12 V 18 Ah − generator 0.36 kW/5,000 rpm Lights headlight 12 V 40/40 W × brake/tail light 12 V 21/5 W × neutral indicator reverse indicator high oil/coolant temperature indicator PGM-FI indicator 4WD indicator Fuses main 1 30 A main 2 30 A...
Break-in Guidelines Help assure your ATV’s future reliability and performance by paying extra attention to how you ride during the first operating day or 15 miles (25 km). During this period, avoid full-throttle starts and rapid acceleration. Technical Information...
Emission Control Systems Exhaust Emission Requirements The U.S. Environmental Protection Agency (EPA), the California Air Resources Board (CARB), and Environment Canada (EC) require that your ATV comply with applicable exhaust emissions standards during its useful life, when operated and maintained according to the instructions provided.
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Carbon monoxide does not react in the same way, but it is toxic. Honda Motor Co., Ltd. utilizes various systems to reduce carbon monoxide, oxides of nitrogen and hydrocarbons. Exhaust Emission Control System The exhaust emission control system includes a PGM-FI system.
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Emission Control Systems Problems That May Affect ATV Exhaust Emissions If you are aware of any of the following symptoms, have the vehicle inspected and repaired by your Honda ATV dealer. Symptoms: Hard starting or stalling after starting Rough idle...
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Emission Control Systems Noise Emission Control System TAMPERING WITH THE NOISE CONTROL SYSTEM IS PROHIBITED: State laws prohibit, or Canadian provincial laws may prohibit, the following acts or the causing thereof: ( ) The removal or rendering inoperative by any person, other than for purposes of maintenance, repair or replacement, of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use;...
Oxygenated Fuels Some conventional gasolines are being blended with alcohol or an ether compound. These gasolines are collectively referred to as oxygenated fuels. To meet clean air standards, some areas of the United States and Canada use oxygenated fuels to help reduce emissions. If you use an oxygenated fuel, be sure it is unleaded and meets the minimum octane rating requirement.
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Oxygenated Fuels If you notice any undesirable operating symptoms, try another service station or switch to another brand of gasoline. Fuel system damage or performance problems resulting from the use of an oxygenated fuel containing more than the percentages of oxygenates mentioned above are not covered under warranty.
This section contains information on your warranty and how to get an official Honda service manual. Authorized Manuals ................Warranty Coverage ................Warranty Service ................Contacting Honda ................Your Honda Dealer ................The Honda Rider’s Club (USA only) ..........Consumer Information...
Authorized Manuals The Service Manual used by your authorized Honda dealer is available from Helm, Inc. (USA only, Canada: See your Honda dealer to order authorized manuals.) Also available but not necessary to service your model is the Honda Common Service Manual which explains theory of operation and basic service information for various systems common to all Honda motorcycles, motor scooters and ATVs.
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Mail to Helm, Inc. at the address shown on the back of this order form (USA only). Canada: See your Honda dealer to order authorized manuals. Item Description Qty.
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NOTE: Dealers and Companies please provide dealer or company name, and also the name of the person to whose attention the shipment should be sent. Customer Name Attention Street address/P. O. BOX Apartment Number City State Zip Code Daytime Telephone Number Check or money order enclosed payable to Helm Inc.
There are responsibilities, restrictions, and exclusions which apply to these warranties. Please read the Warranties Booklet given to you by your Honda dealer at the time of purchase. Be sure to keep your Honda owner’s card with your Warranties Booklet (USA only).
If you have questions about warranty coverage or the nature of the repair, it is best to talk to the Service Manager of your Honda dealer. Sometimes, in spite of the best intentions of all concerned, a misunderstanding may occur.
That’s why it’s important to work to resolve any differences at the dealership level. If you wish to comment on your experiences with your Honda or with your dealer, please send your comments to the following address (USA only): Motorcycle Division, American Honda Motor Co., Inc., P.O.
Your Honda Dealer Once you purchase your new Honda, get familiar with the organization of your Honda dealer so you can utilize the full range of services available. The service department is there to perform regular maintenance and unexpected repairs. It has the latest available service information from Honda.
The Honda Rider’s Club (USA only) You may be eligible for a Honda Rider’s Club of America (HRCA) membership with the purchase of your new Honda. You can log on to the HRCA Clubhouse website for details at www.hrca.honda.com. Consumer Information...
Table of Contents The following presents the contents of each section of your owner’s manual. ATV SAFETY ..................Important Safety Information ............... Safety Labels ..................INSTRUMENTS & CONTROLS ............Operation Component Locations ............Indicators & Displays ................Multi-function Display ..............Drive Mode Indicator ................
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Table of Contents Front Brake Lever ................Rear Brake Lever ................Rear Brake Pedal ................Parking Brake ..................Flag Pole Bracket ................Accessory Socket ................GPScape System (TRX680FGA only) ..........45 Introduction ................... Important Safety Information ............... System Limitations ................
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Table of Contents BEFORE RIDING ................73 Are You Ready to Ride? ............... Protective Apparel ................Rider Training ................... Age Recommendation ............... No Passengers ................... No Alcohol or Drugs ................. Is Your ATV Ready to Ride? ..............Pre-ride Inspection ................
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Table of Contents BASIC OPERATION & RIDING ............ . 89 Safe Riding Precautions ................ Off-road Use Only ................Keep Hands and Feet on Controls ............. Control Speed ..................Use Care on Unfamiliar or Rough Terrain ........Do Not Perform Stunts ..............
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Table of Contents Braking ....................Riding Your ATV ................Making Turns ................Skidding or Sliding ............... Riding Up Hills ................Riding Down Hills ................ Crossing or Turning on Hills or Slopes ......... Riding Over Obstacles ..............Riding Through Water ..............Parking ....................
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Table of Contents SERVICING YOUR HONDA ............125 Bef ore You Service Your Honda The Importance of Maintenance ............Maintenance Safety ................Important Safety Precautions ............Maintenance Schedule ..............Maintenance Record ................Service Preparations Maintenance Component Locations ..........Tool Kit .....................
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. 201 Preparing for a Ride ................What to Take to the Riding Area ..........What to Take on the Trail ............. Transporting Your Honda ..............Storing Your Honda ................You & the Environment ..............TAKING CARE OF THE UNEXPECTED ........
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. 247 Authorized Manuals ................Warranty Coverage ................Warranty Service ................Contacting Honda ................Your Honda Dealer ................The Honda Rider’s Club (USA only) ..........TABLE OF CONTENTS ..............256 INDEX ....................264 QUICK REFERENCE Table of Contents...
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Index final gear case oil ................152 flag pole bracket ..................41 flat tire ....................219 flooded engine ..................98 fuel, fill cap .................... . 142 gauge ....................29 oxygenated ..................245 recommendation ................
Quick Reference The following is a brief, but important collection of information you need to know about your Honda. You’ll also find space to record important notes. How To Avoid Costly Repairs The engine of your Honda can be the most expensive component to repair.
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Quick Reference Engine No. Ignition Key No. Color Label Owner’s Name Address City/State Phone Dealer’s Name Address City/State Phone Service Mgr. Quick Reference...
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API Service Classification SG or higher except oils labeled as energy conserving on the circular API service label, SAE 10W-30, JASO T 903 standard MA, Pro Honda GN4 4-stroke oil or equivalent 485 lbs (220 kg) Maximum Weight Capacity rider, all cargo and accessories...
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VK16PRZ11 (DENSO) high speed riding: IFR6L11 (NGK) VK20PRZ11 (DENSO) Coolant ethylene glycol antifreeze (silicate-free) for aluminum engines in 50/50 solution with Pro Honda HP Coolant or an equivalent distilled water main 1: 30 A Fuses main 2: 30 A others: 15 A ×...
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Quick Reference These symbols are used in Controls & Features section: SYMBOL COMPONENT SEE PAGE − ignition switch − ignition switch 2WD/4WD select switch − 4WD indicator lights when the 4WD mode START button − engine stop switch − engine stop switch −...