Page 1 OWNER’S MANUAL OWNER’S MANUAL 2019 2019 2019 2019 TRX680FA5 TRX680FA5 FOURTRAX RINCON FOURTRAX RINCON Read this manual carefully, it contains important safety information. Minimum recommended operator age: 16 Models sold in and used in California: The removal or modification of evaporative emission-related parts on this OHRV is illegal.
Page 2 This manual should be considered a permanent part of the ATV and should remain with the ATV when it is resold. This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
Page 3 2019 Honda TRX680FA5 FOURTRAX RINCON OWNER’S MANUAL FOR OFF-ROAD USE ONLY This vehicle is designed and manufactured for off-road use only. It conforms to US EPA Noise Emission regulations, but does not conform to Federal Motor Vehicle Safety Standards or US EPA On Highway Exhaust Emission regulations, and operation on public streets, roads, or highways is illegal.
Page 4 Introduction Congratulations on choosing your Honda ATV. Introduction When you own a Honda, you’re part of a worldwide family of satisfied customers — people who appreciate Honda’s reputation for building quality into every product. Your Honda was designed as a recreational ATV for off-road use by one rider only.
Page 5 Please report any change of address or ownership to your dealer so we will be able to contact you concerning important product information. You may also want to visit our website at www.powersports.honda.com. Happy riding! Introduction...
Page 6 A Few Words About Safety Your safety, and the safety of others, is very important. And A Few Wo rds About Safety operating this ATV safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual.
Page 7 A Few Words About Safety These signal words mean: You WILL be KILLED or DANGER SERIOUSLY HURT if you don't follow instructions. You CAN be KILLED or SERIOUSLY WARNING HURT if you don’t follow instructions. You CAN be HURT if you don’t CAUTION follow instructions.
Page 8 Contents These pages give an overview of the contents of your owner’s Con ten ts manual. The first page of each section lists the topics covered in that section. ATV Safety ..................1 Important safety information you should know, plus a look at the safety related labels on your ATV.
Page 9: Table Of Contents
What to do if you have a flat tire, your engine won’t start, etc. Technical Information ............207 ID numbers, technical specifications, and other technical facts. Consumer Information ............223 Information on warranties, emission controls, how to get Honda service manuals. Index..................230 Quick Reference Handy facts about fuel, engine oil, tire sizes, and air pressures.
Page 11: Atv Safety
ATV Safety This section presents some of the most important information and ATV Safety recommendations to help you ride your ATV safely. Please take a few moments to read these pages. This section also includes information about the location of safety labels on your ATV. Important Safety Information............
Page 12 Important Safety Information Your ATV can provide many years of service and pleasure if you take responsibility for your own safety and understand the challenges you can meet while riding. There is much that you can do to protect yourself when you ride. You’ll find many helpful recommendations throughout this manual.
Page 13 Important Safety Information Ride Off-road Only Your ATV is designed and manufactured for off-road use only. The tires are not made for pavement, and the ATV does not have turn signals and other features required for use on public roads. If you need to cross a paved or public road, get off and walk your ATV across.
Page 14 So don’t drink and ride, and don’t let your friends drink and ride either. Keep Your Honda in Safe Condition It’s important to keep your ATV properly maintained and in safe riding condition. Having a breakdown can be difficult, especially if you are stranded off-road far from your base.
Page 15 Safety Labels Your ATV comes with a hang tag and several labels containing important safety information. Anyone who rides the vehicle should read and understand this information before riding. The labels should be considered permanent parts of the vehicle. If a label comes off or becomes hard to read, contact your dealer for replacements.
Page 16 Safety Labels ATV Safety...
Page 17 Safety Labels ATV Safety...
Page 18 Safety Labels Towing an improperly loaded trailer can cause loss of control. Read towing instructions in owner's manual Tow weight limit : 850lbs. (385kg) : 30lbs. ( 14kg) Tongue weight ATV Safety...
Page 19: Instruments & Controls
Instruments & Controls This section shows the location of all indicators and controls you Inst ruments & Contro ls would normally use before or while riding your ATV. The items listed on this page are described in this section. Instructions for other components are presented in other sections of this manual where they will be most useful.
Page 20 Instruments & Controls Controls & Features ..............28 Ignition Switch................. 28 Shift Lever ................29 Drive Mode Select Switch ............30 2WD/4WD Select Switch............31 Start Button................32 Engine Stop Switch ..............32 Headlight Switch ..............33 Headlight Dimmer Switch ............33 Recoil Starter ................
Page 21: Operation Component Locations
Operation Component Locations rear brake lever/parking headlight dimmer switch brake lever headlight switch parking brake lock lever drive mode select switch front brake lever gearshift switches 2WD/4WD select switch engine stop switch throttle lever start button ignition switch shift lever Instruments &...
Page 22 Operation Component Locations accessory socket front cargo rack rear cargo rack recoil starter rear brake pedal Instruments & Controls...
Page 23 Operation Component Locations seat latch flag pole bracket Instruments & Controls...
Page 24: Indicators & Displays
Indicators & Displays The indicators and displays on your ATV keep you informed, alert you to possible problems, and make your riding safer and more enjoyable. Refer to the indicators frequently. Their functions are described on the following pages. (10) (11) (1) odometer/tripmeter select button (2) RESET button...
Page 25 Indicators & Displays Lamp Check The high oil/coolant temperature indicator, 4WD indicator, neutral indicator, reverse indicator and PGM-FI indicator comes on for a few seconds and then go off when you turn the ignition switch ON (q). The indicators are identified in the table on page 16 with the words: Lamp Check.
Page 26 Indicators & Displays Odometer/tripmeter Selects display of the odometer or select button tripmeter A or tripmeter B (page 24). This button also used to reset the oil change indicator (page 22). RESET button Resets the tripmeter to zero (0) (page 24). This button also used to reset the oil change indicator (page 22).
Page 27 Indicators & Displays Neutral indicator Lights when the transmission is in neutral. Lamp Check. Multi-function The display includes the following display functions. Display Check. Drive mode Shows the driving mode (page 20). indicator Gear position Shows the gear position (page 21). indicator Speedometer Shows riding speed.
Page 28 Indicators & Displays Hour select button Advances the hour displayed by the digital clock (page 26). Minute select Advances the minutes displayed by button the digital clock (page 26). ADJ button Used to set the digital clock (page 26). PGM-FI indicator Lights when there is any abnormality in the PGM-FI (Programmed Fuel Injection)
Page 29: Multi-Function Display
Indicators & Displays Multi-function Display The multi-function display (1) includes the following functions: Drive mode indicator Speedometer Digital clock Gear position indicator Odometer Hour meter Oil change indicator Tripmeter Fuel gauge The digital clock and tripmeter will reset if the battery is disconnected.
Page 30: Drive Mode Indicator
Indicators & Displays Drive Mode Indicator The drive mode indicator (1) shows the selected drive mode when the ignition switch is in the ON (q) position. The drive mode indicator (1) displays ESP when the manual shift (ESP) mode is selected. The ESP display vanishes when the automatic shift (AUTO) mode is selected.
Page 31: Gear Position Indicator
Indicators & Displays Gear Position Indicator The gear position indicator (1) shows the gear position when the ignition switch is in the ON (q) position. The indicator displays: N for neutral, R for reverse, D for drive, and 1 – 3 for the three forward speed positions in the ESP mode. “--”...
Page 32: Oil Change Indicator
Indicators & Displays Oil Change Indicator The oil change indicator (1) appears in the display when the mileage or operating hours on your ATV approaches the oil change interval specified on the maintenance schedule. Reset the indicator after each oil change. To reset the indicator, press and hold both the odometer/tripmeter select button (2) and RESET button (3) for more than 2 seconds.
Page 33: Odometer
Indicators & Displays Odometer When selected, the odometer (1) registers total distance traveled in miles while the ignition is ON (q). To change the display from tripmeter to odometer, press and release the odometer/tripmeter select button (2). (1) odometer (2) odometer/tripmeter select button Instruments &...
Page 34: Tripmeter
Indicators & Displays Tripmeter The tripmeter has two sub modes, A (3) and B (4). To change the display from tripmeter A or tripmeter B to odometer, press and release the odometer/tripmeter select button (2). (2) odometer/tripmeter select button (3) tripmeter A (4) tripmeter B To reset the tripmeter to zero, press and hold the RESET button (5) for more than 2 seconds with the display in the tripmeter A or...
Page 35: Hour Meter
Indicators & Displays Hour meter The hour meter (1) shows accumulated hours while the ignition is ON (q). The hour meter provides accurate service period information for initial and regular maintenance. (1) hour meter (2) hour meter mark Instruments & Controls...
Page 36: Digital Clock
Indicators & Displays Digital Clock Shows hour and minute while the ignition is ON (q). To adjust the time, proceed as follows: 1. Turn the ignition switch ON (q). 2. To select the adjust mode, push the ADJ button (1) once. 3.
Page 37: Fuel Gauge
Indicators & Displays Fuel Gauge The fuel gauge liquid crystal display (1) shows the approximate fuel supply available. The fuel tank capacity is: 4.44 US gal (16.8 ℓ) When segment E (2) and low fuel indicator (3) flash, you should refill the tank as soon as possible.
Page 38: Controls & Features
Controls & Features Ignition Switch The ignition switch (1) is used for starting and stopping the engine (page 66). Insert the key and turn it to the right for the ON (q) position. Key Position Function ON (q) Electrical circuits on. OFF (w) No electrical circuits function.
Page 39: Shift Lever
Controls & Features Shift Lever The shift lever (1) has three positions: drive (D), neutral (N), and reverse (R). See Shifting Gears (page 73) and Riding in Reverse (page 79). LEFT SIDE OF HANDLE COVER (1) shift lever Instruments & Controls...
Page 40: Drive Mode Select Switch
Controls & Features Drive Mode Select Switch The drive mode select switch (1) has two positions, AUTO and ESP. See Shifting Gears page 73. RIGHT HANDLEBAR (1) drive mode select switch Instruments & Controls...
Page 41: 2Wd/4Wd Select Switch
Controls & Features 2WD/4WD Select Switch Your ATV is equipped with a 2WD/4WD select switch (1), which permits a choice between the “2WD” and “4WD” drive modes. Select a drive mode that’s suitable for your riding. The 2WD/4WD select switch is located above the throttle lever. To select the drive mode, slide the 2WD/4WD select switch to the desired position.
Page 42: Start Button
Controls & Features Start Button LEFT HANDLEBAR (1) start button o START (2) engine stop switch e RUN r OFF The start button (1) is used for starting the engine. Pushing the button in starts the engine. See Starting Procedure, page 68. When the start button is pushed, the starter motor will crank the engine.
Page 43: Headlight Switch
Controls & Features Headlight Switch LEFT HANDLEBAR (1) headlight switch y ON t OFF (2) headlight dimmer switch u HI i LO The headlight switch (1) is used to turn the headlight ON (y) or OFF (t). To operate, turn the switch to ON (y) or OFF (t). Headlight Dimmer Switch The headlight dimmer switch (2) is used to change between the high and low beams of the headlight.
Page 44: Recoil Starter
Controls & Features Recoil Starter RIGHT SIDE (1) recoil starter The recoil starter (1) is used to start the engine when the battery is low. See Using the Recoil Starter, page 72. Instruments & Controls...
Page 45: Throttle Lever
Controls & Features Throttle Lever RIGHT HANDLEBAR (1) throttle lever (A) to open the throttle The throttle controls engine rpm (speed). To increase engine rpm, press the throttle lever (1) with your thumb. To reduce engine rpm, release pressure on the throttle lever. The throttle will automatically return to the closed position (engine idle) when you remove your thumb.
Page 46: Gearshift Switch
Controls & Features Gearshift Switch Two gearshift switches are used in the ESP (manual shift) mode. These switches are used to select the next higher or lower gear in the transmission. To operate, press the upshift switch (1) to engage the next higher gear or press the downshift switch (2) to engage the next lower gear.
Page 47: Front Brake Lever
Controls & Features Front Brake Lever The front brake lever is used to slow or stop your ATV. To operate, pull the lever. For information on braking techniques, see page 81. Rear Brake Lever The rear brake lever/parking brake lever is used to slow or stop your ATV.
Page 48: Parking Brake
Controls & Features Parking Brake LEFT HANDLEBAR (1) lock lever (2) rear brake lever/parking brake lever (A) to lock The lock lever (1) on the rear brake lever/parking brake lever (2) allows it to be used as a parking brake. To operate, first squeeze the rear brake lever/parking brake lever using your left hand and then lock it with the lock lever using your right hand.
Page 49: Flag Pole Bracket
Controls & Features Flag Pole Bracket RIGHT REAR (1) flag pole bracket Flag poles are optional equipment available from your dealer. To mount a pole in the bracket (1), follow the instructions that come with the flag pole kit. Flag poles are required in some riding areas. Check local regulations before riding.
Page 50: Accessory Socket
Controls & Features Accessory Socket RIGHT FRONT (1) accessory socket (3) cap (2) meter cover The accessory socket (1) is attached to the right side of the meter cover (2). You can use the accessory socket to power a trouble light, CB radio, or cell phone, etc.
Page 51 Controls & Features Be sure the engine is on and the headlights are turned off before using the accessory socket, otherwise you may drain the battery. The accessory socket’s rated capacity is DC 12V, 120 Watts (10A) or less. If you exceed this limit, you may blow a fuse. See If a Fuse Blows, page 199.
Page 52 Instruments & Controls...
Page 53: Before Riding
Before Riding Before each ride, you need to make sure you and your Honda are Befor e Riding both ready to ride. To help get you prepared, this section discusses how to evaluate your riding readiness, what items you should check on your ATV, and adjustments to make for your comfort, convenience, or safety.
Page 54: Are You Ready To Ride
Are You Ready to Ride? Before you ride your ATV for the first time, we urge you to: • Read this owner’s manual and the labels on your ATV carefully. • Make sure you understand all the safety messages. • Know how to operate all the controls. Before each ride, be sure: •...
Page 55 Are You Ready to Ride? An open-face helmet offers some protection, but a full-face helmet offers more. Regardless of the style, look for a DOT (Department of Transportation) sticker on any helmet you buy. Always wear a face shield or goggles to protect your eyes and help your vision. WARNING WARNING Operating this ATV without wearing an...
Page 56: Rider Training
Beginning and inexperienced operators should complete the certified training course offered by Honda. They should then regularly practice the skills learned in the course and the operating techniques described in the owner’s manual.
Page 57: Age Recommendation
Are You Ready to Ride? Age Recommendation The minimum recommended age for this ATV model is 16. For safety, never let children under 16 years old operate this vehicle. WARNING WARNING A child using an ATV that is not recommended for their age could lose vehicle control while riding, resulting in severe injury or death.
Page 58: No Alcohol Or Drugs
Are You Ready to Ride? No Alcohol or Drugs Alcohol, drugs and ATVs don’t mix. Even a small amount of alcohol can impair your ability to operate an ATV safely. Likewise, drugs — even if prescribed by a physician — can be dangerous while operating an ATV.
Page 59: Is Your Atv Ready To Ride
Is Your ATV Ready to Ride? Before each ride, it’s important to inspect your ATV and make sure any problem you find is corrected. A pre-ride inspection is a must, not only for safety, but because having a breakdown, or even a flat tire, can be a major inconvenience.
Page 60 Is Your ATV Ready to Ride? Fuel Check the level and add fuel (page 114) if needed. Also make sure the fuel fill cap is securely fastened. Check for leaks. Tires Use a gauge to check the air pressure. Adjust if needed.
Page 61 Is Your ATV Ready to Ride? Cable Check the cable housings for wear. Check the fittings for looseness. Replace or tighten as needed. Lights Make sure the headlight, brake light and taillight are working properly. If you are carrying cargo, also check the following: Loading Limits Make sure you do not exceed the load limits (page 53).
Page 62 Is Your ATV Ready to Ride? Headlight and Check for proper function (page 33). Headlight Dimmer Switch Engine Stop Switch Check for proper function (page 32). Steering Check that the wheels turn properly as you steer the handlebar. Move the handlebar right and left and check that there is no excessive backlash.
Page 63: Load Limits & Guidelines
Load Limits & Guidelines Your Honda was designed as a rider-only ATV. It was not designed to carry a passenger. It can carry cargo on the cargo racks, however, carrying cargo anywhere else or carrying a passenger could interfere with your balance and control of the ATV.
Page 64: Cargo And Trailer Information
The ATV was designed to carry you and a specific amount of cargo. The ATV can be used to tow a trailer and a specific amount of cargo with the installation of Honda Trailer Hitch. The Hondaline Trailer Hitch Kit contains specific information regarding trailer towing with the ATV.
Page 65 Load Limits & Guidelines Following are the load limits for your ATV: maximum weight capacity 485 lb (220 kg) (includes the weight of the rider, all cargo, and accessories.) front cargo rack weight limit = 66 lb (30 kg) rear cargo rack weight limit = 133 lb (60 kg) tow weight limit = 850 lb (385 kg)
Page 66: Loading Guidelines
Load Limits & Guidelines Loading Guidelines Carrying cargo or pulling a trailer will affect how your ATV handles and greatly reduce its ability in accelerating, braking and making turns and other maneuvers. Be sure to observe the weight limits and follow these guidelines: •...
Page 67: Accessories & Modifications
We strongly recommend that you use only Honda Genuine Accessories that have been specifically designed and tested for your ATV. Because Honda cannot test all other accessories, you must be personally responsible for proper selection, installation, and use of non-Honda accessories.
Page 68: Modifications
Accessories & Modifications Modifications We strongly advise you not to remove any original equipment or modify your ATV in any way that would change its design or operation. Such changes could seriously impair your ATV’s handling, stability, and braking, making it unsafe to ride. We also advise you not to make any modifications or remove any equipment (such as the USDA qualified spark arrester or emission control system components) that would make your ATV illegal in...
Page 69: Basic Operation & Riding
Basic Operation & Riding This section gives basic riding instructions, including how to start and Basic Operation & R iding stop your engine, and how to use the throttle and brakes. It also provides important information on riding with cargo. To protect your new engine and enjoy optimum performance and service life, refer to Break-in Guidelines (page 214).
Page 70 Basic Operation & Riding Braking..................81 Riding Your ATV................. 83 Making Turns ................83 Skidding or Sliding ..............85 Riding Up Hills ................. 86 Riding Down Hills ..............90 Crossing or Turning on Hills or Slopes ........91 Riding Over Obstacles .............. 93 Riding Through Water .............
Page 71: Safe Riding Precautions
Safe Riding Precautions Before riding your ATV for the first time, please review the ATV Safety section beginning on page 1, and the Before Riding section beginning on page 43. Even if you have ridden other ATVs, take time to become familiar with how this ATV works and handles.
Page 72: Keep Hands And Feet On Controls
Safe Riding Precautions You should never ride your ATV on public streets, roads or highways, even if they are not paved. Drivers of street vehicles may have difficulty seeing and avoiding you, which could lead to a collision. In many states it is illegal to operate ATVs on public streets, roads and highways.
Page 73: Control Speed
Safe Riding Precautions (1) footpeg Control Speed Riding at excessive speed increases the chance of a crash. In choosing a proper speed, you need to consider the capability of your vehicle, the terrain, visibility and other operating conditions, plus your own skills and experience. WARNING WARNING Operating this ATV at excessive speeds...
Page 74: Use Care On Unfamiliar Or Rough Terrain
Safe Riding Precautions Use Care on Unfamiliar or Rough Terrain Before riding in a new area, always check the terrain thoroughly. Don’t ride fast on unfamiliar terrain or when visibility is limited. (It’s sometimes difficult to see obstructions like hidden rocks, bumps, or holes in time to react.) WARNING WARNING...
Page 75: Do Not Perform Stunts
Safe Riding Precautions Never ride past the limit of visibility. Maintain a safe distance between your ATV and other off-road vehicles. Always exercise caution, and use extra care on rough, slippery and loose terrain. WARNING WARNING Failure to use extra care when operating on excessively rough, slippery or loose terrain could cause loss of traction or vehicle control, which could result in an accident, including an...
Page 76: Starting & Stopping The Engine
Starting & Stopping the Engine Always follow the proper starting procedure described below. For your safety, avoid starting or operating the engine in an enclosed area such as a garage. Your ATV’s exhaust contains poisonous carbon monoxide gas which can collect rapidly in an enclosed area and cause illness or death.
Page 77: Preparation
Starting & Stopping the Engine Preparation (1) ignition switch (2) neutral indicator (3) engine stop switch 1. Before starting, select a level surface and lock the parking brake (page 38). 2. Turn the ignition switch (1) ON (q). Confirm the following: •...
Page 78: Starting Procedure
Starting & Stopping the Engine Starting Procedure This vehicle has a fuel-injected engine with an automatic choke. Follow the procedure indicated below. Any Air Temperature • Press the start button with the throttle completely closed. The engine will not start if the throttle is fully open (because the electronic control module cuts off the fuel supply).
Page 79: Flooded Engine
Starting & Stopping the Engine Flooded Engine If the engine fails to start after repeated attempts, it may be flooded with excess fuel. To clear a flooded engine: 1. Leave the engine stop switch set to RUN (e). 2. Open the throttle fully. 3.
Page 80: Stalled Engine
Starting & Stopping the Engine Stalled Engine If the engine stalls, shift into neutral (N) and restart the engine. If you are unable to shift to neutral (N) from drive (D), you can restart the engine by squeezing the front brake lever and pressing the start button while the vehicle is stopped.
Page 81: How To Stop The Engine
Starting & Stopping the Engine How to Stop the Engine Normal Engine Stop To stop the engine, make sure the transmission is in neutral by checking that the neutral indicator lights, then turn the ignition switch OFF (w). The engine stop switch should normally remain in the RUN (e) position even when the engine is OFF.
Page 82: Using The Recoil Starter
Starting & Stopping the Engine Using the Recoil Starter The recoil starter is used to start the engine when the battery is low. To operate the recoil starter: 1. Check that the transmission is in neutral. 2. Unsnap and remove the right side cover (1). 3.
Page 83: Shifting Gears
Shifting Gears Your ATV has three shift lever positions: neutral (N), drive (D), and reverse (R). Neutral (N) Use neutral when you start and warm up the engine, or if it is necessary to stop briefly with the engine idling. Drive (D) Use this position for normal riding.
Page 84 Shifting Gears The shift lever (1) is located on the left side of the fuel tank. To shift the shift lever, bring the ATV to a complete stop. NOTICE If the shift lever is moved while the vehicle is moving, the transmission may be damaged.
Page 85 Shifting Gears AUTO Mode When the drive mode is at AUTO, shifting the lever to “D” (drive) provides a 3-speed automatic transmission. 1. While pulling up the shift lever (1), shift to “D.” 2. Pull down the shift lever and confirm that the lever is locked and the gear position indicator (3) is showing “D.”...
Page 86 Shifting Gears ESP Mode With the drive mode set at ESP, shifting the lever to “D” allows manual shifting from 1st to 3rd using the gearshift switches. Two gearshift switches are located next to the left handlebar grip: upshift (a) and downshift (s). To upshift the transmission, press the upshift switch (4) once.
Page 87 Shifting Gears After starting the engine and letting it warm up, follow these procedures: 1. Bring your ATV to a complete stop, select the ESP mode and shift the shift lever into the “D” position. NOTICE If the shift lever is moved while the vehicle is moving, the transmission may be damaged.
Page 88 Shifting Gears • To prevent transmission damage, do not coast or tow the ATV for long distances with the engine off. Recommended Shift Points Ride in the highest gear that lets the engine run and accelerate smoothly. This will give you good fuel economy and effective emissions control. Basic Operation &...
Page 89: Riding In Reverse
Riding in Reverse If you need to ride in reverse, make sure the area behind you is clear and only operate the ATV at low speed. WARNING WARNING Improperly operating in reverse could cause you to hit an obstacle or person behind you, resulting in serious injury.
Page 90 Riding in Reverse 7. To stop, close the throttle and gradually apply both the front and rear brakes. Do not abruptly apply the rear brake by itself. 8. To shift out of reverse and into neutral, shift the shift lever into “N”...
Page 91: Braking
Braking Your ATV is equipped with disc brakes on both front wheels which are hydraulically activated by operating the right brake lever. The single disc brake of the rear drivetrain is hydraulically activated by pressing down on the brake pedal and mechanically activated by operating the left brake lever.
Page 92 Braking Your ability to brake in a turn and to brake hard in an emergency situation are important riding skills. When descending a long, steep grade, use engine compression braking by downshifting (in the ESP mode), with intermittent use of both brakes.
Page 93: Riding Your Atv
Riding Your ATV Making Turns Learn how to turn your ATV properly. Practice the techniques outlined in this section on level ground and at low speeds until you are confident in making turns. WARNING WARNING Turning improperly can make the ATV go out of control, causing a collision or overturn.
Page 94 Riding Your ATV Lean your body to the inside of a turn and forward. To make a turn on level ground: Steer the handlebar and lean your body toward the inside of the turn. Leaning helps balance the vehicle, and it feels more comfortable. Leaning into a turn is an important technique to master in riding an ATV.
Page 95: Skidding Or Sliding
Riding Your ATV Skidding or Sliding The terrain surface can be a major factor affecting turns. Skidding during a turn is more likely to occur on slippery surfaces, such as snow, ice, mud and loose gravel. If you skid on ice, you may lose all directional control.
Page 96: Riding Up Hills
Riding Your ATV Riding Up Hills The ATV’s ability to safely climb hills largely depends on the rider’s skill and judgment. Begin by practicing on smooth, gentle slopes. As you gain experience, you’ll learn the hazards and your own limitations. You may then proceed to ride on more difficult terrain. However, you must be able to decide which hills or hazards might cause the ATV to overturn.
Page 97 Riding Your ATV Shift weight forward when climbing hills. • Always check the terrain carefully before you start up any hill. • Never climb hills with excessively slippery or loose surfaces. • To climb a hill, take a running start in an appropriate gear and speed for the conditions.
Page 98 Riding Your ATV Stalling the ATV and/or Rolling Backwards: If you incorrectly estimate climbing capability or terrain conditions, the ATV may not have enough power or traction to continue uphill. If this happen, the ATV can stall and/or roll backwards. WARNING WARNING Stalling, rolling backwards or improperly...
Page 99 Riding Your ATV What to do after the ATV has stalled or rolled backwards: If the hill is too steep or too slippery, or if you have any doubt whether you can safely walk the ATV back down the hill, leave the vehicle where it is and get help.
Page 100: Riding Down Hills
Riding Your ATV Riding Down Hills It’s usually advisable to descend hills with the ATV pointed straight downhill. Avoid angles that would cause the vehicle to lean sharply to one side. WARNING WARNING Going down a hill improperly could cause loss of control or cause the ATV to overturn.
Page 101: Crossing Or Turning On Hills Or Slopes
Riding Your ATV When you’ve selected a safe downhill path, shift into a lower gear (in the ESP mode), shift your weight back with your arms extended and braced against the handlebar, then go down slowly with the throttle closed. Use mainly the rear brake to control speed.
Page 102 Riding Your ATV Crossing Hills or Slopes • To maintain balance and stability when riding across a slope, you need to shift weight toward the uphill side of the vehicle. To do this, move your body off the center of the seat and lean toward the uphill side.
Page 103: Riding Over Obstacles
Riding Your ATV Riding Over Obstacles Before operating in a new area, check for obstacles. Watch out for bumps, rain ruts, potholes and other obstacles in the terrain. When you approach any obstacle, reduce your speed and be prepared to stop.
Page 104: Riding Through Water
Riding Your ATV Riding Through Water Your ATV is designed to travel through water up to approximately 10 inches (254 mm) deep. Before crossing a stream, make sure the water is not too deep or flowing too fast. WARNING WARNING The ATV tires have some ability to float.
Page 105: Parking
Parking 1. Look for level parking area. Make sure the ground surface is firm. 2. After bringing your ATV to a stop, hold the brakes while you shift into neutral. 3. Set the parking brake. 4. Turn the ignition switch OFF (w). If it is necessary to start the engine when your ATV in gear and is stopped on a grade, rock the vehicle back and forth to allow shifting the transmission into neutral.
Page 106 Basic Operation & Riding...
Page 107: Servicing Your Honda
You’ll also find important safety precautions, information on fuels and oils, and tips for keeping your Honda looking good. For information about replacing fuses, see page 199. For information about the exhaust emission and noise requirements of the U.S.
Page 108 Servicing Your Honda Service Procedures Fluids & Filters Fuel ..................113 Engine Oil & Filter ..............116 Gear Case Oil ................124 Differential Oil ................126 Coolant ..................128 Air Cleaner ................133 Engine Throttle ..................138 Spark Plugs................140 Valves..................
Page 109: The Importance Of Maintenance
Before You S ervice Your Honda The Importance of Maintenance A well-maintained ATV is essential for safe, economical, and trouble- free riding. It will also help reduce air pollution. Careful pre-ride inspections and good maintenance are especially important because your ATV is designed to be ridden over rough off-road terrain.
Page 110: Maintenance Safety
Other tasks that are more difficult and require special tools are best performed by professionals. Removing the wheels should normally be handled only by a Honda technician or other qualified mechanic. Instructions are included in this manual only to assist in emergency service.
Page 111: Important Safety Precautions
Keep cigarettes, sparks, and flames away from all fuel-related parts. Remember that your Honda dealer knows your ATV best and is fully equipped to maintain and repair it. To ensure the best quality and reliability, use only new Honda Genuine Parts or other equivalents for repair and replacement.
Page 112: Maintenance Schedule
Procedures for such items in this schedule are provided in an official Honda Service Manual available for purchase (page 224). If you do not feel capable of performing a given task or need assistance, remember that your Honda dealer knows your ATV best and is fully equipped to maintain and repair it.
Page 113 * Should be serviced by your dealer, unless you have the proper tools and service data and are mechanically qualified. Refer to the official Honda Service Manual (page 224). ** In the interest of safety, we recommend these items be serviced only by your dealer.
Page 114 RADIATOR COOLANT NOTE 3 COOLING SYSTEM NOTE 2 — * Should be serviced by your dealer, unless you have the proper tools and service data, and are mechanically qualified. Refer to the official Honda Service Manual (page 224). Servicing Your Honda...
Page 115 * Should be serviced by your dealer, unless you have the proper tools and service data, and are mechanically qualified. Refer to the official Honda Service Manual (page 224). ** In the interest of safety, we recommend these items be serviced only by your dealer.
Page 116: Maintenance Record
12 or 200 1,800 (3,000) or 18 or 300 2,400 (4,000) or 24 or 400 3,000 (5,000) or 30 or 500 3,600 (6,000) or 36 or 600 4,200 (7,000) or 42 or 700 4,800 (8,000) or 48 or 800 Servicing Your Honda...
Page 117: Maintenance Component Locations
Maintenance Component Se rvice Preparations Locations rear brake lever/parking front brake fluid reservoir brake lever front brake lever throttle lever fuel fill cap Servicing Your Honda...
Page 118 Servicing Your Honda...
Page 119 Maintenance Component Locations owner’s manual storage compartment spark plugs tool kit air pressure gauge spark arrester gear case oil fill cap gear case oil drain bolt engine oil dipstick engine oil fill cap engine oil drain bolt Servicing Your Honda...
Page 120: Tool Kit
To access the tool kit, remove the seat (see page 112), and then remove the rubber band. An optional, larger tool kit may be available. Check with your dealer’s parts department. UNDER SEAT (1) tool kit (2) tool kit compartment (3) rubber band Servicing Your Honda...
Page 121: Owner's Manual Storage
(6) and fastened with the rubber band (7). Be careful not to flood this area when washing your ATV. LEFT (1) owner’s manual (2) storage compartment (3) quick screw (4) lid (5) air pressure gauge (6) plastic bag (7) rubber band Servicing Your Honda...
Page 122: Seat Removal
2. Slide the seat (2) back and lift it. Installation 1. Insert the front prongs (3) into the hooks (4) and press the studs (5) into the grommets on the rear fender. 2. Press down on the seat until it locks. Servicing Your Honda...
Page 123: Fuel
86 (or higher) Use only unleaded fuel in your Honda. If you ride your Honda in a country where leaded fuel might be available, take precautions to use only unleaded fuel. Your engine is designed to use any unleaded gasoline that has a pump octane number of 86 or higher.
Page 124 The tank should be refilled as soon as possible when the E segment in the fuel gauge flashes. Refueling Procedure Refer to Safety Precautions on page 101. (1) fuel fill cap (3) handlebar cover hole (2) breather tube (4) filler neck Servicing Your Honda...
Page 125 • Wipe up spills immediately. 4. After refueling, turn the fuel fill cap clockwise until it clicks. 5. Insert the breather tube into the handlebar cover hole. If you replace the fuel fill cap, use a Honda Genuine replacement part or equivalent. NOTICE Gasoline can damage the camouflage coating.
Page 126: Engine Oil & Filter
Change the engine oil as specified in the maintenance schedule on page 104. When running in very dusty conditions, oil changes should be performed more frequently than specified in the maintenance schedule. Servicing Your Honda...
Page 127 SAE 10W–30 JASO T 903 standard suggested oil Pro Honda GN4 4-stroke oil or Honda 4-stroke oil, or an equivalent motorcycle oil. Suggested oils are equal in performance to SJ oils that are not labeled as energy conserving or resource conserving on the circular API service label.
Page 128 The JASO T 903 standard is an index for engine oils for 4-stroke motorcycle engines. There are two classes: MA and MB. Oil conforming to the standard is labeled on the oil container. For example, the following label shows the MA classification. (1) oil code (2) oil classification Servicing Your Honda...
Page 129 The oil level should be between the upper level mark (2) and the lower level mark (3) on the dipstick. LEFT SIDE (1) dipstick (3) lower level mark (2) upper level mark (cont’d) Servicing Your Honda...
Page 130 6. Reinstall the oil fill cap, oil fill cap lid and dipstick. NOTICE Running the engine with an improper oil level can cause serious engine damage. LEFT SIDE (4) oil fill cap lid (5) oil fill cap Servicing Your Honda...
Page 131 Changing Engine Oil & Filter Refer to Safety Precautions on page 101. Your ATV’s oil filter has very specific performance requirements. Use a new Honda Genuine oil filter specified for your model or a filter of equal quality. NOTICE Using the wrong oil filter may result in leaks or engine damage.
Page 132 Then insert a new oil filter to the oil filter cover. Use only the Honda Genuine oil filter or a filter of equivalent quality specified for your model. Using the wrong Honda filter or a non-Honda filter which is not of equivalent quality may cause engine damage.
Page 133 If necessary, add more oil but do not overfill. 17. Reinstall the oil fill cap and dipstick. 18. Check that there are no oil leaks. If a torque wrench is not used for installation, see your dealer as soon as possible to verify proper assembly. Servicing Your Honda...
Page 134: Gear Case Oil
(weight) SAE 80W-90 suggested oil Honda shaft drive oil or equivalent Changing Oil Refer to Safety Precautions on page 101. Change the oil with the gear case at normal operating temperature to assure complete and rapid draining.
Page 135 6. Make sure the oil level is at the lower edge of the inspection hole (3). 7. Install the oil fill cap. REAR (1) oil drain bolt (2) oil fill cap (3) lower edge of the inspection hole Servicing Your Honda...
Page 136: Differential Oil
(weight) SAE 80W-90 suggested oil Honda shaft drive oil or equivalent Changing Oil Refer to Safety Precautions on page 101. Change the oil with the differential at normal operating temperature to assure complete and rapid draining.
Page 137 Make sure the oil level is at the lower edge of the inspection hole (3). 6. Install the oil fill cap. FRONT (1) oil drain bolt (2) oil fill cap (3) lower edge of the inspection hole Servicing Your Honda...
Page 138: Coolant
Maintaining the coolant will allow the cooling system to work properly and prevent freezing, overheating, and corrosion. Coolant Recommendation Use Pro Honda HP Coolant or an equivalent high quality ethylene glycol antifreeze containing corrosion protection inhibitors specifically recommended for use in aluminum engines. Check the antifreeze container label.
Page 139 (1). It should be between the UPPER (2) and LOWER (3) level marks. If the reserve tank is empty, or if coolant loss is excessive, check for leaks and see your dealer for repair. (cont’d) Servicing Your Honda...
Page 140 4. Add coolant to the reserve tank as required to bring the coolant level to the UPPER level mark. FRONT (4) steering cover (5) reserve tank cap 5. After adding coolant, install the reserve tank cap and steering cover. Servicing Your Honda...
Page 141 Refer to Safety Precautions on page 101. Coolant should be replaced by your dealer, unless you have the proper tools and service data, and are mechanically qualified. Refer to the official Honda Service Manual (page 224). WARNING WARNING Removing the radiator cap while the engine is hot can cause the coolant to spray out, seriously scalding you.
Page 142 3. Wash the radiator core (3), oil cooler (4) and radiator cover plate. NOTICE Do not apply pressured water directly to the radiator core and oil cooler. The pressured water can damage the radiator core. FRONT (3) radiator core (1) tabs (4) oil cooler (2) radiator cover plate Servicing Your Honda...
Page 143: Air Cleaner
Your dealer can help you determine the correct service interval for your riding conditions. Your ATV’s air cleaner has very specific performance requirements. Use a new Honda Genuine air cleaner specified for your model or an air cleaner of equal quality. NOTICE Using the wrong air cleaner may result in premature engine wear.
Page 144 1. Remove the seat by pulling the seat latch (1) up. UNDER SEAT (1) seat latch (3) air cleaner housing cover (2) retainer clips 2. Unlatch the retainer clips (2). 3. Remove the air cleaner housing cover (3). Servicing Your Honda...
Page 145 9. Inspect for tears or cracks in the foam or seams of the air cleaner. Replace the air cleaner if it is damaged. UNDER SEAT (4) element holder (7) clamp (5) screw (8) air cleaner (9) air cleaner body (6) air cleaner assembly (cont’d) Servicing Your Honda...
Page 146 10. Allow the air cleaner to dry thoroughly before applying oil. A wet air cleaner will not fully absorb the oil. 11. Pour clean Pro Honda Foam Filter Oil or an equivalent over the entire surface of the air cleaner. Use both hands to evenly spread the oil into the air cleaner.
Page 147 (3) air cleaner housing (2) clip 1. Remove the drain tube (1) by removing the clip (2) under the air cleaner housing (3). 2. Drain the deposits. 3. Reinstall the drain tube, securing it with the clip. Servicing Your Honda...
Page 148: Throttle
3. Turn the adjuster to obtain the correct freeplay. 4. Tighten the lock nut and reinstall the sleeve. 5. After adjustment, check for smooth operation of the throttle lever from fully closed to fully open in all steering positions. Servicing Your Honda...
Page 149 If the cable is kinked or chafed, have it replaced. 4. Check the cables for tension or stress in all steering positions. 5. Lubricate the cables with a commercially available cable lubricant to prevent premature wear and corrosion. Servicing Your Honda...
Page 150: Spark Plugs
1. Remove the seat (page 112). 2. Remove the pin (1) by a Phillips screwdriver and pull the clip (2) out of the hole. 3. Loosen the band screw (3) and remove the resonance chamber (4). 4. Unhook the rubber cover (5). Servicing Your Honda...
Page 151 (11). Take care to avoid damaging the spark plug wires when disconnecting the caps. 9. Using a spark plug wrench provided in the tool kit, remove the spark plugs. (10) (11) (10) top spark plug cap (11) side spark plug cap (cont’d) Servicing Your Honda...
Page 152 (13) should not be eroded. If the electrodes and insulator tip appear unusually fouled or burned, we suggest that you contact your Honda dealer. 11. Discard the spark plug if there is apparent wear or if the insulator is cracked or chipped.
Page 153 15. Reinstall the top spark plug cap and side spark plug cap. Take care to avoid pinching any cables or wires. 16. Install the remaining parts in the reverse order of removal. Servicing Your Honda...
Page 154: Valves
For those who are mechanically proficient and have the proper tools, instructions on adjusting valve clearances are given in the official Honda Service Manual. Otherwise, the valves should be adjusted by your dealer. Servicing Your Honda...
Page 155: Spark Arrester
1. Allow the engine and muffler to cool. 2. Remove the bolts (1), the spark arrester (2) and the gasket (3) from the muffler (4). REAR (3) gasket (1) bolts (2) spark arrester (4) muffler Servicing Your Honda...
Page 156 Replace, if necessary. Check the gasket. Replace, if necessary. (5) spark arrester screen 4. Install the spark arrester and the gasket in the muffler and tighten the bolts to the specified torque: 9 lbf·ft (12 N·m, 1.2 kgf·m) Servicing Your Honda...
Page 157: Brakes
Honda DOT 4 Brake Fluid The recommended brake fluid is Honda DOT 4 Brake Fluid, or any brake fluid of equal quality and performance. Use fresh brake fluid from a sealed container. Be sure to read the label before opening the sealed container.
Page 158 It should be above the LOWER level mark (1). If the level is at or below the LOWER level mark, check the brake pads for wear (page 150). Worn brake pads should be replaced. If the pads are not worn, have your brake system inspected for leaks. Servicing Your Honda...
Page 159 Other Inspections • Make sure there are no fluid leaks. • Check for deterioration or cracks in the hoses and fittings. If the hoses are worn or cracked, have them replaced by your dealer. Servicing Your Honda...
Page 160 Check the wear indicator (1). Remove the front wheels (page 195). If the wear indicator aligns with the reference mark (2), both pads must be replaced, see your dealer for this replacement. Always inspect both pads in both the right and left front brake calipers. Servicing Your Honda...
Page 161 Brakes REAR (3) wear indicator (4) reference mark Check the wear indicator. If the wear indicator (3) aligns with the reference mark (4), replace both pads as a set, see your dealer for this service. Servicing Your Honda...
Page 162 Freeplay (measurement at the tip of the end of the brake lever) should be: 1 – 1 3/16 in (25 – 30 mm) 3. If necessary, adjust to the specified range. Servicing Your Honda...
Page 163 Other Inspections • Check that the brake lever and brake pedal assemblies are positioned properly and the securing bolts are tight. • Make sure that the brake cables, brake arm, spring, and fasteners are in good condition. Servicing Your Honda...
Page 164 (2). Turn the nut in direction (A) if the switch operates too late and in direction (B) if the switch operates too soon. RIGHT SIDE (1) rear brake light switch (2) adjusting nut Servicing Your Honda...
Page 165: Tires
Always select your riding area with care. The following pages give detailed information on how and when to check your air pressure, how to inspect your tires for wear and damage, and our recommendations for tire repair and replacement. Servicing Your Honda...
Page 166 Overinflated tires make your ATV ride harshly, are more prone to damage from surface hazards, and wear unevenly. Make sure the air valve stem caps are secure. If necessary, install new caps. Servicing Your Honda...
Page 167 The recommended “cold” tire pressures are: FRONT REAR RECOMMENDED 4.4 psi 3.6 psi PRESSURE (30.0 kPa) (25.0 kPa) RECOMMENDED 4.4 psi 3.6 psi PRESSURE (30.0 kPa) (25.0 kPa) Servicing Your Honda...
Page 168 • Cuts, slits, or cracks in the tires. Replace the tire if you can see fabric or cord. • Nails or other foreign objects embedded in the side of the tire or tread. • Excessive tread wear. Servicing Your Honda...
Page 169 (2). For best performance, you should replace a tire before the tread depth at the center reaches the following limits: front 3/16 in (4 mm) rear 3/16 in (4 mm) Servicing Your Honda...
Page 170 If you choose to have a tire repaired, be sure the repair work is performed by a professional. If you have a tire professionally repaired at a non-Honda facility, we recommend that you have the work checked by your dealer.
Page 171 When you replace a tire, remember: Have the tire replaced by your dealer if possible. If you have a tire professionally replaced at a non-Honda facility, we recommended that you have the work checked by your dealer. Servicing Your Honda...
Page 172: Guards
The front boot guards (3) protect the rubber driveshaft boots, and the front driveshaft guards (4) protect the front driveshaft. Have the engine guard and skid plate replaced if they are cracked or damaged. If the guard and plate bolts are loose, tighten them securely. Servicing Your Honda...
Page 173: Drivetrain Boots
(2) rubber propeller shaft boots (3) rubber yoke joint boot Check the rubber driveshaft boots (1), rubber propeller shaft boots (2) and rubber yoke joint boot (3) for cuts, damage or leaking grease. If necessary, have your dealer replace them. Servicing Your Honda...
Page 174: Battery
If you plan to store your ATV, see Battery Storage, page 165. If your battery seems weak and/or is leaking electrolyte (causing slow starting or other electrical problems), see your dealer. WARNING: Battery posts, terminals and related accessories contain lead and lead compounds. Wash your hands after handling. Servicing Your Honda...
Page 175 A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you. Wear protective clothing and a face shield, or have a skilled mechanic do the battery maintenance. Servicing Your Honda...
Page 176 2. Remove the battery cover (1) by removing the bolts (2). 3. Release the rings and remove the rubber band (3). 4. Disconnect the negative (–) terminal lead (4) from the battery (5) first, then disconnect the positive (+) terminal lead (6). Servicing Your Honda...
Page 177 9. Slow charge the battery (see following section) once every 30 days. Installation 1. Reinstall in the reverse order of removal. Be sure to connect the positive (+) terminal first, then the negative (–) terminal. 2. Make sure all bolts and other fasteners are secure. Servicing Your Honda...
Page 178 We recommend using a charger (1) designed specifically for your Honda, which can be purchased from your dealer. These units can be left connected for long periods without risking damage to the battery. However, do not intentionally leave the charger connected longer than the time period recommended in the charger’s...
Page 179: Appearance Care
Appearance Care Frequent cleaning and polishing will keep your Honda looking newer longer. Frequent cleaning also identifies you as an owner who values his ATV. A clean ATV is also easier to inspect and service. General Recommendations Refer to Safety Precautions on page 101.
Page 180 8. As a precaution, ride your ATV at a slow speed and apply the brakes several times. This will help dry the brakes and restore normal braking performance. If the inside of the headlight lens appears clouded immediately after washing, it should clear after a few minutes of riding. Servicing Your Honda...
Page 181 If necessary, rub with a sponge. Rinse and dry. Apply a spray cleaner/polish and wipe with a non-abrasive cloth. Dull, corroded chrome Apply a high quality chrome/ or aluminum. aluminum polish and wipe with a non-abrasive cloth. Servicing Your Honda...
Page 182 Dry with chamois or a soft towel. If necessary, remove heat stains by using a commercially available fine texture compound. Then rinse by the same manner as removing mud or dust. Servicing Your Honda...
Page 183 (page 209) when you buy touch-up paint. If the frame has a chip that exposes the metal, first apply primer (to prevent corrosion) and then apply the touch-up paint. Several thin layers of touch-up paint are better than one thick coat. Servicing Your Honda...
Page 184 Servicing Your Honda...
Page 185: Tips
Tips Here’s helpful advice on how to prepare for an off-road adventure, Tips how to transport and store your Honda, and how to be an environmentally responsible ATV owner. Preparing for a Ride..............176 What to Take to the Riding Area..........176 What to Take on the Trail ............
Page 186: Preparing For A Ride
Preparing for a Ride A safe and enjoyable ride begins with good planning and preparation. Always ride with at least one other person in case you have trouble, and let someone know where you’re going and when you expect to return. Before riding in an unfamiliar area, find out in advance if you need special permits, get maps so you can study the terrain, and talk to other riders who know the area.
Page 187: What To Take On The Trail
Preparing for a Ride What to Take on the Trail What you take with you during a ride depends on the kind of terrain, how long you expect to ride, how far you might go from your base camp or help, and how experienced you or your companions are in making repairs.
Page 188: Transporting Your Honda
Transporting Your Honda Do not tow your ATV behind a car or other vehicle. When you transport your ATV, we recommend that you carry the vehicle in its normal operating position (on all four wheels). Do not incline the vehicle upright on its rear end. This can damage the vehicle, and leaking gasoline could be a hazard.
Page 189 Transporting Your Honda 2. Secure the vehicle with tie-down straps in the areas shown. • Suitable tie-down straps are available from your dealer. • Ordinary rope is not recommended because it can stretch under load. • Using tie-down straps in any other areas can damage your ATV.
Page 190: Storing Your Honda
That way, needed repairs won’t be forgotten and it will be easier to get your ATV running again. For more information about storage, refer to the Honda Winter Storage Guide, available from your dealer. We suggest you perform the following procedures to keep your ATV in top condition.
Page 191: Preparation For Storage
Storing Your Honda Preparation for Storage Refer to Safety Precautions on page 101. This procedure requires a means for draining and disposing of drained fuel (page 184). 1. Change the engine oil and filter (page 121). 2. Make sure the cooling system is filled with a 50/50% antifreeze solution (page 128).
Page 192 Storing Your Honda 5. Remove the battery and charge it fully. Store it in an area protected from freezing temperatures and direct sunlight. Slow charge the battery (page 168) once a month. WARNING WARNING The battery gives off explosive hydrogen gas during normal operation.
Page 193: Removal From Storage
Storing Your Honda Removal from Storage Refer to Safety Precautions on page 101. 1. Uncover and clean your ATV. 2. If your ATV has been stored for more than four months – change the engine oil (page 121). 3. If your ATV has been stored for more than two months – ask your dealer to drain and replace the fuel.
Page 194: You & The Environment
You & the Environment Owning and riding an ATV can be enjoyable, but you must do your part to protect nature. When you show respect for the land, wildlife, and other people, you also help preserve the sport of off-road riding. Following are tips on how you can be an environmentally responsible ATV owner.
Page 195: Taking Care Of The Unexpected
Taking Care of the Unexpected With all the challenges you can encounter off-road, there’s a chance Taking Care of the Unexpected that sometime something may go wrong. This section gives practical advice to help you deal with a wide range of problems. Take time to read this section before you ride.
Page 196: General Guidelines
Taking Care of the Unexpected General Guidelines Keeping your ATV well-maintained is the best way to reduce the possibility of having a problem while riding. However, problems can arise even with well-maintained machines. Remember to take along your owner’s manual, the tool kit that came with your ATV, and any other items (such as tire repair supplies and additional tools) that might help you solve a problem on your own.
Page 197 Taking Care of the Unexpected Should you ever have a problem while riding, please follow these guidelines: • Always put personal safety first. • Take time to assess the situation and your options before deciding what to do. • If the problem is relatively minor and you have the tools, supplies, and skills to make a temporary repair, be sure to have permanent repairs made as soon as possible.
Page 198: If Your Engine Quits Or Won't Start
If Your Engine Quits or Won’t Start Proper operation and maintenance can prevent starting and engine performance problems. In many cases, the cause of the problem may be a simple operational oversight. If you have a problem starting the engine – or experience poor engine performance –...
Page 199 If Your Engine Quits or Won’t Start SYMPTOM: Starter motor doesn’t operate. POSSIBLE CAUSE WHAT TO DO ignition switch OFF Turn the ignition switch ON. engine stop switch OFF Slide the engine stop switch to RUN. transmission not in Shift into neutral. neutral blown fuse Replace with a new fuse of the...
Page 200 If Your Engine Quits or Won’t Start SYMPTOM: Engine starts, but runs poorly. POSSIBLE CAUSE WHAT TO DO high oil/coolant Check the high oil/coolant temperature temperature indicator. Refer to If the High Oil/Coolant Temperature Indicator Lights, page 197. runs erratically, misfires May damage catalytic converter.
Page 201: If The Transmission Is Not Functioning Properly
If the Transmission Is Not Functioning Properly Manual Shift (ESP) Mode: If one or both shift switches do not function, stop riding your ATV in the ESP mode. Switch to riding in the AUTO (automatic shift) mode. Have your ATV inspected and repaired by your dealer. Automatic Shift (Auto) Mode: When the automatic transmission is not shifting properly, the gear position indicator will show “--”...
Page 202 If the Transmission Is Not Functioning Properly Although “--” is not blinking in the gear position indicator, the vehicle does not move: If your ATV won’t move, it is possible the transmission is locked. Use the following procedure to unlock the transmission. 1.
Page 203: If You Have A Flat Tire
If You Have a Flat Tire How you handle a flat tire on the trail depends on how serious the tire damage is, and what tools and supplies you have with you. If you have a slow leak or a minor puncture, use the plug method to make a temporary repair.
Page 204 If You Have a Flat Tire WARNING WARNING Riding your ATV with a temporary tire repair can be risky. If the temporary repair fails, you can crash and be seriously injured or killed. If you must ride with a temporary tire repair, ride slowly and carefully until the tire is permanently repaired or replaced.
Page 205 If You Have a Flat Tire Emergency Wheel Removal/Installation Refer to Safety Precautions on page 101. (1) wheel nuts (2) wheel rim Removal 1. Park your ATV on a firm, level surface. 2. Loosen – but do not remove – the wheel nuts (1). 3.
Page 206 If You Have a Flat Tire Installation 1. Position the wheel. 2. Position the wheel nuts so that the tapered sides face the wheel rim (2). 3. Hand-tighten the wheel nuts on the wheel, then lower the ATV to the ground before tightening the nuts in a crisscross (rather than circular) pattern to the specified torque: 47 lbf·ft (64 N·m , 6.5 kgf·m) If a torque wrench was not used for installation, see your dealer as...
Page 207: If The High Oil/Coolant Temperature Indicator Lights
If the High Oil/Coolant Temperature Indicator Lights Normally, the high oil/coolant temperature indicator will only light momentarily when you turn the ignition ON (q). Occasionally, it may flicker at or near idling speed. High oil/coolant temperature may be caused by restriction of air flow to the radiator (such as mud caked on the radiator or oil cooler), extended idling, an oil leak, a coolant leak, a low oil level, a low coolant level, or extended operation under adverse conditions.
Page 208 If the High Oil/Coolant Temperature Indicator Lights • If the reserve tank is low or empty, don’t ride without adding coolant (page 129). After adding coolant, turn the engine on and check the high coolant temperature indicator. If the indicator doesn’t turn off, do not ride. The engine needs repair.
Page 209: If A Fuse Blows
If a Fuse Blows All of the electrical circuits on your ATV have fuses to protect them from damage caused by excess current flow (short circuit or overload). If something electrical on your ATV stops working, the first thing you should check for is a blown fuse (1).
Page 210 If a Fuse Blows Main Fuse Access 1. To prevent an accidental short circuit, turn the ignition switch OFF (w) before checking or replacing the fuses. 2. Remove the seat (page 112). 3. To access the main fuse (2) (3), remove the fuse box cover (4). UNDER SEAT (2) main fuse 1 (4) fuse box cover...
Page 211 If a Fuse Blows (6) circuit fuses (7) spare fuses Circuit Fuse Access 5. To check or replace a circuit fuse (6), pull the old fuse out of its retaining clips. If the fuse is blown, replace it with a spare fuse (7) of the same rating.
Page 212 If a Fuse Blows If you do not have a spare fuse and you cannot ride the ATV without fixing the problem, take a fuse of the same rating or a lower rating from one of the other circuits that you can do without temporarily. If you replace a blown fuse with a spare fuse that has a lower rating, replace the fuse with the correct rating as soon as you can.
Page 213: If You Crash
If You Crash Personal safety is your first priority after a crash. If you or anyone else has been injured, take time to assess the severity of the injuries and whether it is safe to continue riding. If you cannot ride safely, send someone for help.
Page 214: If You Lose Your Key
If you lose your key and aren’t carrying a duplicate, either get your spare or have one made. If you don’t know your key number, call the dealer where you purchased your Honda ATV. They may have it listed in their records. If they don’t, transport your ATV to them or the nearest dealer.
Page 215: If The Battery Is Low (Or Dead)
If the Battery Is Low (or Dead) Your ATV will operate even if the battery is low (or dead), as long as the engine is running. If the engine is not running, it may be started using the recoil starter. 1.
Page 216: If A Component Fails
If a Component Fails The brake levers or pedal, control cables, and other components can be damaged as you ride in dense brush or over rocky terrain. Making a trailside repair depends on how serious the damage is and what tools and supplies you have with you.
Page 217: Technical Information
Technical Information This section contains dimensions, capacities, and other technical Technical Inform at ion data, plus information on government requirements and how to break-in your ATV. Vehicle Identification ..............208 Specifications ................210 Break-in Guidelines..............214 Emission Control Systems ............215 Oxygenated Fuels ..............
Page 218: Vehicle Identification
Vehicle Identification Serial Numbers The VIN, engine serial number, and key number may be required when ordering replacement parts. You may record these numbers in the Quick Reference section at the rear of this manual. The VIN (1) is stamped on the front of the frame. FRONT (1) VIN The engine number (2) is stamped on the upper side of the rear...
Page 219 Vehicle Identification Color Label & Code The color label (1) is attached to the frame under the seat. Remove the seat (page 112) to check the label. The color code is helpful when ordering replacement parts. You may record the color and code in the Quick Reference section at the rear of this manual.
Page 220: Specifications
API Service Classification SG or higher except oils labeled as energy conserving or resource conserving on the circular API service label, SAE 10W-30, JASO T 903 standard MA, Pro Honda GN4 4-stroke oil or Honda 4-stroke oil, or an equivalent motorcycle oil Technical Information...
Page 221 Specifications Fuel & Lubricants (cont’d) cooling system Pro Honda HP Coolant or an recommendation equivalent high quality ethylene glycol antifreeze containing corrosion protection inhibitors specifically recommended for use in aluminum engines cooling system 2.1 US qt (2.0 ℓ) capacity Capacities...
Page 222 Specifications Power Transmission primary reduction 1.333 secondary forward 2.000 reduction reverse 2.375 final reduction front 3.231 rear 3.154 transmission ratio 2.052 1.375 0.933 reverse 2.138 final drive shaft Chassis & Suspension caster 2° trail 0.3 in (7 mm) tire size, front AT25 ×...
Page 223 Specifications Electrical battery YTX20L–BS 12 V – 18 Ah (10HR) generator 0.409 kW/5,000 rpm Lights headlight 12 V 40/40 W × 2 brake/tail light 12 V 21/5 W × 2 neutral indicator reverse indicator high oil/coolant temperature indicator PGM-FI indicator 4WD indicator Fuses main 1...
Page 224: Break-In Guidelines
Break-in Guidelines Help assure your ATV’s future reliability and performance by paying extra attention to how you ride during the first operating day or 15 miles (25 km). During this period, avoid full-throttle starts and rapid acceleration. Technical Information...
Page 225: Emission Control Systems
Emission Control Systems Exhaust Emission Requirements The U.S. Environmental Protection Agency (EPA) require that your ATV comply with applicable exhaust emissions standards during its useful life, when operated and maintained according to the instructions provided. The Vehicle Emission Control Information Label (1) is attached on the left rear fender below the seat.
Page 226 Carbon monoxide does not react in the same way, but it is toxic. Honda Motor Co., Ltd. utilizes various systems to reduce carbon monoxide, oxides of nitrogen and hydrocarbons. Exhaust Emission Control System The exhaust emission control system includes a PGM-FI system and oxygen sensor.
Page 227 If you modify your engine for use in sanctioned competition events, you must deface or destroy the emission control information label. If you loan, sell, or give your competition modified Honda ATV to someone else, under applicable law, you must inform the new owner/operator in writing that the vehicle is to be used for competition only.
Page 228 Emission Control Systems Noise Emission Control System TAMPERING WITH THE NOISE CONTROL SYSTEM IS PROHIBITED: State laws prohibit, or Canadian provincial laws may prohibit, the following acts or the causing thereof: (1) The removal or rendering inoperative by any person, other than for purposes of maintenance, repair or replacement, of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in...
Page 229: Oxygenated Fuels
Oxygenated Fuels Some conventional gasolines are being blended with alcohol or an ether compound. These gasolines are collectively referred to as oxygenated fuels. To meet clean air standards, some areas of the United States use oxygenated fuels to help reduce emissions. If you use an oxygenated fuel, be sure it is unleaded and meets the minimum octane rating requirement.
Page 230 Oxygenated Fuels If you notice any undesirable operating symptoms, try another service station or switch to another brand of gasoline. Fuel system damage or performance problems resulting from the use of an oxygenated fuel containing more than the percentages of oxygenates mentioned above are not covered under warranty.
Page 231: Catalytic Converter
The catalytic converter acts on HC, CO, and NOx. A replacement unit must be an original Honda part or its equivalent. The catalytic converter must operate at a high temperature for the chemical reactions to take place. It can set fire to any combustible materials that come near it.
Page 232 Technical Information...
Page 233: Consumer Information
Consumer Information This section contains information on your warranty and how to get Con sum er Inf ormation an official Honda service manual. Authorized Manuals ..............224 Warranty Coverage ..............225 Warranty Service ..............226 Contacting Honda ..............227 Your Honda Dealer..............228...
Page 234: Service Manuals
The Service Manual used by your authorized dealer is available from your Honda dealer or Helm, Inc. Also available but not necessary to service your model is the Honda Common Service Manual which explains theory of operation and basic service information for various systems on Honda motorcycles, scooters, ATVs, SxSs, and PWCs.
Page 235: Warranty Coverage
Please read the Warranties Booklet given to you by your Honda dealer at the time of purchase. Be sure to keep your Honda owner’s card with your Warranties Booklet. It is important to realize that your warranty applies to defects in material or workmanship of your Honda.
Page 236: Warranty Service
Warranty Service Please remember that recommended maintenance interval servicing is not included in your warranty coverage. Additionally, your warranty does not apply to the normal wear of items (such as brakes, tires, etc.). If you believe you have a problem with your ATV, call the service department of your dealer.
Page 237: Contacting Honda
Contacting Honda Your owner’s manual was written to cover most of the questions you might ask about your Honda. Any questions not answered in the owner’s manual can be answered by your dealer. If your dealer doesn’t have the answer right away, they will get it for you.
Page 238: Your Honda Dealer
Your Honda Dealer Once you purchase your new Honda, get familiar with the organization of your Honda dealer so you can utilize the full range of services available. The service department is there to perform regular maintenance and unexpected repairs. It has the latest available service information from Honda.
Page 239 Consumer Information...
Page 240: Index
................. 40 age recommendation ..............47 air cleaner, filter ..................133 housing drain tube ..............137 air pressure, gauge ..................111 tire ..................155 American Honda, contacting ............ 225 apparel, protective ..............44 appearance care ............... 169 authorized manuals ..............222 Index...
Page 241 Index bank angle sensor ignition cut-off system ........69 battery ..................162 brakes, cables ..................151 fluid ..................147 front brake lever ..............37 pad wear ................150 parking ..................38 rear brake lever ............... 37 rear brake lever freeplay ............152 rear brake pedal ..............37 braking ..................
Page 242 Index capacity, fuel ................112 care, appearance ..............169 cargo, loading and operational guidelines .......... 56 weight limit ................55 catalytic converter ..............221 climbing hills ................86 color label ................209 compartment, owner’s manual ..............109 tool kit ..................108 component fails ................206 consumer information ..............
Page 243 Index differential oil ................126 dimmer switch, headlight ............33 dipstick ..................119 display, multi-function ..............19 drive mode indicator ..............20 drive mode select switch ............. 30 drivetrain boots ................163 emission control systems ............215 engine, flooded ................... 69 guards ................... 162 number .................
Page 244 Index final gear case oil ..............124 flag pole bracket ................39 flat tire ..................193 flooded engine ................69 front boot guards ..............162 front driveshaft guards ............. 162 fuel, fill cap ................... 114 gauge ..................27 oxygenated ................219 recommendation ..............113 tank capacity .................
Page 245 ................. 33 hills, crossing or turning on slopes ........... 90 riding down hills ..............89 riding up hills ................85 stopping on hills ..............87 Honda service manual .............. 224 Honda, contacting ................227 dealer ..................228 hour meter ................25, 26 Index...
Page 246 Index identification, vehicle ..............208 ignition switch ................28 indicators, 4WD indicator ..............16, 31 drive mode indicator ..............20 gear position indicator ............. 21 high oil/coolant temperature indicator ........16 neutral indicator ..............17 oil change indicator ..............22 PGM-FI indicator ..............18 reverse indicator ..............
Page 247 Index labels, safety .................5 lamp check .................15 limit, weight ................55 loading guidelines ..............56 lubrication, differential oil ................126 engine oil ................116 gear case oil ................124 maintenance, importance ................99 precautions ................101 record ................... 106 safety ..................100 schedule ................102 manual, service .................
Page 248 Index neutral indicator ................. 17 noise emission control systems ..........218 numbers, serial ................. 208 obstacles, riding over ..............92 odometer ................... 23 odometer/tripmeter select button ..........23 oil, differential ................126 engine ................... 116 gear case ................124 oil/coolant temperature indicator ........14, 195 owner’s manual storage ............
Page 249 Index parking ..................95 passenger, no carrying ..............47 pavement, no riding on ..............61 pinging, engine ................113 plugs, spark ................140 pre-ride inspection ..............49 problems, unexpected .............. 185 propeller shaft boots & yoke joint boot ........163 protective apparel ............... 44 rear final gear case oil ...............124 recoil starter ................34 removal, seat ................
Page 250 Index safety, important precautions ............. 99 labels ..................5 riding precautions ..............61 schedule, maintenance ............. 102 seat removal ................112 serial numbers ................206 service, customer ................227 manuals ................224 warranty ................226 shift lever ................... 29 shifting gears ................73 skid plate ..................170 skidding or sliding ..............
Page 251 Index starting, engine ..................66 troubleshooting ..............188 stop switch, engine ..............32 stopping engine ................. 70 storage, ATV ..................180 owner’s manual ..............111 switch, 2WD/4WD select ..............31 headlight .................33 headlight dimmer ..............33 ignition ..................28 Index...
Page 252 Index throttle, cable ..................138 lever ................35, 138 tires, air pressure ................156 flat ..................193 repairing ................160 replacing ................161 thread conditions ..............158 tool kit ..................110 trailer towing, operational guidelines ............. 56 weight limits ................55 training, rider ................46 transporting your ATV ..............
Page 253 Index valve clearance ................. 144 vehicle identification no. (VIN) ..........208 warning labels ................5 warranty, coverage ................225 extended ................225 service ................... 226 washing your ATV ..............170 water, riding through ................. 95 weight limit ................55 wheel removal ................195 Index...
Page 254: Quick Reference
Quick Reference The following is a brief, but important collection of information you Quick Refer ence need to know about your Honda. You’ll also find space to record important notes. How To Avoid Costly Repairs The engine of your Honda can be the most expensive component to repair.
Page 255 Quick Reference Engine No. Color Label Owner’s Name Address City/State Phone Dealer’s Name Address City/State Phone Service Mgr. Quick Reference...
Page 256 Capacity except oils labeled as energy conserving or resource conserving on the circular API service label, SAE 10W-30, JASO T 903 standard MA, Pro Honda GN4 4-stroke oil or equivalent after draining: 2.9 US qt (2.7 ℓ) after draining & oil filter change: 3.1 US qt (2.9 ℓ)
Page 257 3.6 psi (25.0 kPa) Spark Plugs standard: CPR6EB-9 (NGK) Coolant ethylene glycol antifreeze (silicate- free) for aluminum engines in 50/50 solution with Pro Honda HP Coolant or an equivalent distilled water Fuses main 1: 30 A main 2: 30 A others: 15 A ×...
Page 258 Quick Reference These symbols are used in Controls & Features section: SYMBOL COMPONENT SEE PAGE ON — ignition switch OFF — ignition switch 2WD/4WD select switch 4WD indicator — lights when the 4WD mode START button RUN — engine stop switch OFF —...
Page 259 California Proposition 65 Warning WARNING WARNING Operating, servicing and maintaining a passenger vehicle or off-highway motor vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm.
Page 260 WPCXXXX.2018.XX.19 31HN8760 00X31-HN8-7600 PRINTED IN USA...

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