Page 1 ATV when it is resold. This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation. No part of this publication may be reproduced without written permission.
Page 2 Honda TRX680FA FOURTRAX RINCON OWNER’S MANUAL...
Page 3 Introduction Congratulations on choosing your Honda ATV. When you own a Honda, you’re part of a worldwide family of satisfied customers people who appreciate Honda’s reputation for building quality into every product. Your Honda was designed as a recreational ATV for off-road use by one rider only.
Page 4 Introduction If you have any questions, or if you ever need special service or repairs, remember that your Honda dealer knows your ATV best and is dedicated to your complete satisfaction. Happy riding! Introduction...
Page 5: A Few Words About Safety
A Few Words About Safety Your safety, and the safety of others, is very important. And operating this ATV safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazards that could hurt you or others.
Page 6 A Few Words About Safety These signal words mean: You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions. You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions. You CAN be HURT if you don’t follow instructions.
Page 7 Contents These pages give an overview of the contents of your owner’s manual. The first page of each section lists the topics covered in that section. ATV Safety ..................Important safety information you should know, plus a look at the safety related labels on your ATV.
Page 8 Contents Servicing Your Honda ..............Why your ATV needs regular maintenance, what you need to know before servicing your Honda, an owner maintenance schedule, and instructions for specific maintenance and adjustment items. Tips ....................How to store and transport your ATV and how to be an environmentally responsible rider.
Page 10: Atv Safety
ATV Safety This section presents some of the most important information and recommendations to help you ride your ATV safely. Please take a few moments to read these pages. This section also includes information about the location of safety labels on your ATV. Important Safety Information ...............
Page 11: Important Safety Information
Important Safety Information Your ATV can provide many years of service and pleasure if you take responsibility for your own safety and understand the challenges you can meet while riding. There is much that you can do to protect yourself when you ride. You’ll find many helpful recommendations throughout this manual.
Page 12 Important Safety Information Ride Off-road Only Your ATV is designed and manufactured for off-road use only. The tyres are not made for pavement, and the ATV does not have turn signals and other features required for use on public roads. If you need to cross a paved or public road, get off and walk your ATV across.
Page 13 So don’t drink and ride, and don’t let your friends drink and ride either. Keep Your Honda in Safe Condition It’s important to keep your ATV properly maintained and in safe riding condition. Having a breakdown can be difficult, especially if you are stranded off-road far from your base.
Page 14: Safety Labels
Anyone who rides the vehicle should read and understand this information before riding. The labels should be considered permanent parts of the vehicle. If a label comes off or becomes hard to read, contact your Honda dealer for replacements. ATV Safety...
Page 15 Safety Labels Engine net power Machine mass ATV Safety...
Page 16 Safety Labels ATV Safety...
Page 17 Safety Labels ATV Safety...
Page 18: Table Of Contents
Instruments & Controls This section shows the location of all indicators and controls you would normally use before or while riding your ATV. The items listed on this page are described in this section. Instructions for other components are presented in other sections of this manual where they will be most useful.
Page 19 Instruments & Controls Controls & Features ................Ignition Switch .................. Shift Lever ..................Drive Mode Select Switch ..............2WD/4WD Select Switch ..............Start Button ..................Engine Stop Switch ................Headlight Switch ................Headlight Dimmer Switch ..............Horn Button ..................Recoil Starter ..................
Page 20: Operation Component Locations
Operation Component Locations headlight dimmer switch rear brake lever/ headlight switch parking brake lever drive mode select switch parking brake lock lever front brake lever gearshift switches throttle lever engine stop 2WD/4WD switch select switch start button ignition switch horn button shift lever Instruments &...
Page 21 Operation Component Locations rear cargo rack accessory socket front cargo rack recoil starter rear brake pedal Instruments & Controls...
Page 22 Operation Component Locations seat latch flag pole bracket trailer hitch Instruments & Controls...
Page 23: Indicators & Displays
Indicators & Displays The indicators and displays on your ATV keep you informed, alert you to possible problems, and make your riding safer and more enjoyable. Refer to the indicators frequently. Their functions are described on the following pages. (10) (11) (1) odometer/tripmeter select button (6) neutral indicator...
Page 24 ) and remain on until you shift out of reverse or neutral. If one of these indicators does not come on when it should, have your Honda dealer check for problems. Display Check When the ignition switch is turned ON (...
Page 25 Lights when the drive mode is in the 4WD mode. The 4WD indicator blinks if there is a possible problem with the 2WD/4WD select system. See your Honda dealer as soon as possible. Lamp Check High oil/coolant Lights when engine oil temperature...
Page 26 ON and use the start button. If the indicator comes on at any other time, reduce speed and take your vehicle to a Honda dealer as soon as possible. Lamp Check. Instruments & Controls...
Page 27: Multi-Function Display
Indicators & Displays Multi-function Display The multi-function display ( ) includes the following functions: Drive mode indicator Speedometer Digital clock Gear position indicator Odometer Hourmeter Oil change indicator Tripmeter Fuel gauge The digital clock will reset if the battery is disconnected. (10) (13) (14) (11)
Page 28: Drive Mode Indicator
Indicators & Displays Drive Mode Indicator The drive mode indicator ( ) shows the selected drive mode when the ignition switch is in the ON ( ) position. The drive mode indicator ( ) displays ESP when the manual shift (ESP) mode is selected.
Page 29: Gear Position Indicator
Indicators & Displays Gear Position Indicator The gear position indicator ( ) shows the gear position when the ignition switch is in the ON ( ) position. The indicator displays: N for neutral, R for reverse, D for drive, and 1 3 for the three forward speed positions in the ESP mode.
Page 30: Oil Change Indicator
Indicators & Displays Oil Change Indicator The oil change indicator ( ) appears in the display when the mileage or operating hours on your ATV approaches the oil change interval specified on the maintenance schedule. Reset the indicator after each oil change. To reset the indicator, press and hold both the odometer/tripmeter select button ( ) and RESET button ( ) for more than 2 seconds.
Page 31: Odometer/Tripmeter
Indicators & Displays Odometer/Tripmeter The odometer/tripmeter display has two functions, odometer ( ) and tripmeter. The tripmeter has two sub modes, tripmeter A ( ) and tripmeter B ( ). The odometer registers total distance traveled in kilometers while the ignition switch is ON ( ).
Page 32 Indicators & Displays To reset the tripmeter to zero, press and hold the RESET button ( ) for more than 2 seconds with the display in the tripmeter A or tripmeter B mode. (5) RESET button Instruments & Controls...
Page 33: Hourmeter
Indicators & Displays Hourmeter The hourmeter ( ) shows accumulated hours while the ignition is ON ( ). The hourmeter provides accurate service period information for initial and regular maintenance. (1) hourmeter (2) hourmeter mark Instruments & Controls...
Page 34: Digital Clock
Indicators & Displays Digital Clock Shows hour and minute while the ignition is ON ( ). To adjust the time, proceed as follows: Turn the ignition switch ON ( ). To select the adjust mode, push the ADJ button ( ) once. To advance the hour display one unit at a time, press and release the hour select button ( ).
Page 35: Fuel Gauge
5.3 (1.40 US gal , 1.17 Imp gal) (1) fuel gauge (3) low fuel indicator (2) segment E All segments will flash, when the fuel gauge function is fails. See your Honda dealer. Instruments & Controls...
Page 36: Controls & Features
Controls & Features Ignition Switch The ignition switch ( ) is used for starting and stopping the engine (page ). Insert the key and turn it to the right for the ON ( position. Key Position Function ON ( Electrical circuits on. OFF ( No electrical circuits function.
Page 37: Shift Lever
Controls & Features Shift Lever The shift lever ( ) has three positions: drive (D), neutral (N), and reverse (R). Shif ting Gears (page ) and Riding in Reverse (page LEFT SIDE OF HANDLE COVER (1) shift lever Instruments & Controls...
Page 38: Drive Mode Select Switch
Controls & Features Drive Mode Select Switch The drive mode select switch ( ) has two positions, AUTO and ESP. Shif ting Gears page RIGHT HANDLEBAR (1) drive mode select switch Instruments & Controls...
Page 39: 2Wd/4Wd Select Switch
Controls & Features 2WD/4WD Select Switch Your ATV is equipped with a 2WD/4WD select switch ( ), which permits a choice between the ‘‘2WD’’ and ‘‘4WD’’ drive modes. Select a drive mode that’s suitable for your riding. The 2WD/4WD select switch is located above the throttle lever. To select the drive mode, slide the 2WD/4WD select switch to the desired position.
Page 40: Start Button
Controls & Features Start Button LEFT HANDLEBAR (1) start button START (2) engine stop switch The start button ( ) is used for starting the engine. Pushing the button in starts the engine. See Starting Procedure, page When the start button is pushed, the starter motor will crank the engine. The starter motor will not operate if the engine stop switch is in the OFF ) position when the start button is pushed.
Page 41: Headlight Switch
Controls & Features Headlight Switch LEFT HANDLEBAR (1) headlight switch (2) headlight dimmer switch (3) horn button The headlight switch ( ) is used to turn the headlight ON ( ) or OFF ). To operate, turn the switch to ON ( ) or OFF ( Headlight Dimmer Switch The headlight dimmer switch ( ) is used to change between the high...
Page 42: Recoil Starter
Controls & Features Recoil Starter RIGHT SIDE (1) recoil starter The recoil starter ( ) is used to start the engine when the battery is low. Using the Recoil Starter, page Instruments & Controls...
Page 43: Throttle Lever
Controls & Features Throttle Lever RIGHT HANDLEBAR (1) throttle lever (A) to open the throttle The throttle controls engine rpm (speed). To increase engine rpm, press the throttle lever ( ) with your thumb. To reduce engine rpm, release pressure on the throttle lever. The throttle will automatically return to the closed position (engine idle) when you remove your thumb.
Page 44: Gearshift Switch
Controls & Features Gearshift Switch Two gearshift switches are used in the manual shift (ESP) mode. These switches are used to select the next higher or lower gear in the transmission. To operate, press the upshift switch ( ) to engage the next higher gear or press the downshift switch ( ) to engage the next lower gear.
Page 45: Front Brake Lever
Controls & Features Front Brake Lever The front brake lever is used to slow or stop your ATV. To operate, pull the lever. For information on braking techniques, see page Rear Brake Lever/Parking Brake Lever The rear brake lever/parking brake lever is used to slow or stop your ATV.
Page 46: Parking Brake
Controls & Features Parking Brake LEFT HANDLEBAR (1) lock lever (A) to lock (2) rear brake lever/parking brake lever The lock lever ( ) on the rear brake lever/parking brake lever ( ) allows it to be used as a parking brake. To operate, first squeeze the rear brake lever/parking brake lever using your left hand and then lock it with the lock lever using your right hand.
Page 47: Flag Pole Bracket
Flag Pole Bracket RIGHT REAR (1) flag pole bracket Flag poles are optional equipment available from your Honda dealer. To mount a pole in the bracket ( ), follow the instructions that come with the flag pole kit. Flag poles are required in some riding areas. Check local regulations before riding.
Page 48: Trailer Hitch
Controls & Features Trailer Hitch REAR (1) trailer hitch (2) ball The trailer hitch ( ) is located on the rear axle housing. To use the hitch, you’ll need a proper size ball ( ) as specified by the trailer manufacturer.
Page 49: Accessory Socket
Controls & Features Accessory Socket RIGHT FRONT (1) accessory socket (3) cap (2) meter cover The accessory socket ( ) is attached to the right side of the meter cover ( ). You can use the accessory socket to power a trouble light, spotlight, CB radio, or cell phone, etc.
Page 50 Controls & Features Be sure the engine is on and the headlights are turned off before using the accessory socket, otherwise you may drain the battery. The accessory socket’s rated capacity is DC 12V, 120 Watts (10A) or less. If you exceed this limit, you may blow a fuse. See If a Fuse Blows, page When you are done using an accessory, unplug it, and cover the socket...
Page 51 Instruments & Controls...
Page 52: Before Riding
Before Riding Before each ride, you need to make sure you and your Honda are both ready to ride. To help get you prepared, this section discusses how to evaluate your riding readiness, what items you should check on your ATV, and adjustments to make for your comfort, convenience, or safety.
Page 53: Are You Ready To Ride
Are You Ready to Ride? Before you ride your ATV for the first time, we urge you to: Read this owner’s manual and the labels on your ATV carefully. Make sure you understand all the safety messages. Know how to operate all the controls. Before each ride, be sure: You feel well and are in good physical and mental condition.
Page 54 Are You Ready to Ride? An open-face helmet offers some protection, but a full-face helmet offers more. Always wear a face shield or goggles to protect your eyes and help your vision. Operating this ATV without wearing an approved motorcycle helmet, eye protection, and protective clothing could increase your chances of severe injury or death in the event of an accident.
Page 55: Rider Training
Beginning and inexperienced operators should complete the certified training course offered by Honda. They should then regularly practice the skills learned in the course and the operating techniques described in the owner’s manual.
Page 56: Age Recommendation
Are You Ready to Ride? Age Recommendation The minimum recommended age for this ATV model is 16. For safety, never let children under 16 years old operate this vehicle. A child using an ATV that is not recommended for their age could lose vehicle control while riding, resulting in severe injury or death.
Page 57: No Alcohol Or Drugs
Are You Ready to Ride? No Alcohol or Drugs Alcohol, drugs and ATVs don’t mix. Even a small amount of alcohol can impair your ability to operate an ATV safely. Likewise, drugs even if prescribed by a physician can be dangerous while operating an ATV.
Page 58: Is Your Atv Ready To Ride
If your ATV has overturned or been involved in a collision, do not ride the vehicle until it has been inspected by your Honda dealer. There may be damage or other problems you cannot see. Improperly maintaining this ATV or failing to...
Page 59 Is Your ATV Ready to Ride? Fuel Check the level and add fuel (page ) if needed. Also make sure the fuel fill cap is securely fastened. Check for leaks. Tyres Use a gauge to check the air pressure. Adjust if needed.
Page 60 Is Your ATV Ready to Ride? If you are carrying cargo, also check the following: Loading Limits Make sure you do not exceed the load limits (page Cargo Check that all cargo is secure. Check these items after you get on the ATV: Throttle Check the freeplay and adjust if needed.
Page 61 Move the handlebar right and left and check that there is no excessive backlash. Remember, be sure to take care of any problem you find, or have your Honda dealer correct it before you ride. Before Riding...
Page 62: Load Limits & Guidelines
Load Limits & Guidelines Your Honda was designed as a rider-only ATV. It was not designed to carry a passenger. It can carry cargo on the cargo racks, however, carrying cargo anywhere else or carrying a passenger could interfere with your balance and control of the ATV.
Page 63: Load Limits
Load Limits & Guidelines Load Limits Following are the load limits for your ATV: There are limits to how much weight can be carried on your ATV and be pulled in a trailer. The following load limits apply to standard equipment only. Modifying your ATV, using non-standard equipment, or riding on terrain that is not flat and smooth could further reduce these limits.
Page 64: Loading Guidelines
Load Limits & Guidelines Loading Guidelines Carrying cargo or pulling a trailer will affect how your ATV handles and greatly reduce its ability in accelerating, braking and making turns and other maneuvers. Be sure to observe the weight limits and follow these guidelines: Check that the tyres are properly inflated.
Page 65: Accessories & Modifications
Honda cannot test all other accessories, you must be personally responsible for proper selection, installation, and use of non-Honda accessories. Check with your Honda dealer for assistance and always follow these guidelines: Make sure the accessory does not obscure any lights, reduce ground clearance, limit suspension travel or steering travel, or interfere with operating any controls.
Page 66: Modifications
Accessories & Modifications Modifications We strongly advise you not to remove any original equipment or modify your ATV in any way that would change its design or operation. Such changes could seriously impair your ATV’s handling, stability, and braking, making it unsafe to ride. Removing or modifying your lights, exhaust system, emission control system, or other equipment can also make your ATV illegal.
Page 67 Before Riding...
Page 68: Basic Operation & Riding
Basic Operation & Riding This section gives basic riding instructions, including how to start and stop your engine, and how to use the throttle and brakes. It also provides important information on riding with cargo. To protect your new engine and enjoy optimum performance and service life, refer to Break-in Guidelines (page Safe Riding Precautions ................
Page 69 Basic Operation & Riding Braking ....................Riding Your ATV ................. Making Turns ..................Skidding or Sliding ................Riding Up Hills ................. Riding Down Hills ................Crossing or Turning on Hills or Slopes ..........Riding Over Obstacles ..............Riding Through Water ..............
Page 70: Safe Riding Precautions
Safe Riding Precautions Before riding your ATV for the first time, please review the ATV Saf ety section beginning on page 1, and the Bef ore Riding section beginning on page Even if you have ridden other ATVs, take time to become familiar with how this ATV works and handles.
Page 71: Keep Hands And Feet On Controls
Safe Riding Precautions You should never ride your ATV on public streets, roads or highways, even if they are not paved. Drivers of street vehicles may have difficulty seeing and avoiding you, which could lead to a collision. In many states it is illegal to operate ATVs on public streets, roads and highways.
Page 72: Control Speed
Safe Riding Precautions (1) footpeg Control Speed Riding at excessive speed increases the chance of an accident. In choosing a proper speed, you need to consider the capability of your vehicle, the terrain, visibility and other operating conditions, plus your own skills and experience.
Page 73: Use Care On Unfamiliar Or Rough Terrain
Safe Riding Precautions Use Care on Unfamiliar or Rough Terrain Before riding in a new area, always check the terrain thoroughly. Don’t ride fast on unfamiliar terrain or when visibility is limited. (It’s sometimes difficult to see obstructions like hidden rocks, bumps, or holes in time to react.) Failure to use extra care when operating this ATV on unfamiliar terrain could result in the ATV...
Page 74: Do Not Perform Stunts
Safe Riding Precautions Never ride past the limit of visibility. Maintain a safe distance between your ATV and other off-road vehicles. Always exercise caution, and use extra care on rough, slippery and loose terrain. Failure to use extra care when operating on excessively rough, slippery or loose terrain could cause loss of traction or vehicle control, which could result in an accident, including an...
Page 75: Starting & Stopping The Engine
Starting & Stopping the Engine Always follow the proper starting procedure described below. For your safety, avoid starting or operating the engine in an enclosed area such as a garage. Your ATV’s exhaust contains poisonous carbon monoxide gas which can collect rapidly in an enclosed area and cause illness or death.
Page 76: Starting Procedure
Starting & Stopping the Engine Starting Procedure This vehicle has a fuel-injected engine with an automatic choke. Follow the procedure indicated below. Any Air Temperature Press the start button with the throttle completely closed. The engine will not start if the throttle is fully open (because the electronic control module cuts off the fuel supply).
Page 77: Flooded Engine
Starting & Stopping the Engine Flooded Engine If the engine fails to start after repeated attempts, it may be flooded with excess fuel. To clear a flooded engine: Leave the engine stop switch set to RUN ( Open the throttle fully. Press the start button for 5 seconds (or operate the recoil starter several times).
Page 78: Stalled Engine
Starting & Stopping the Engine Stalled Engine If the engine stalls, shift into neutral (N) and restart the engine. If you are unable to shift to neutral (N) from drive (D), you can restart the engine by squeezing the front brake lever and pressing the start button while the vehicle is stopped.
Page 79: Using The Recoil Starter
Pull the grip up briskly and fully. After the engine starts, allow the starter grip to return slowly. If the starter grip does not return smoothly (because of dirt in the assembly), see your Honda dealer. RIGHT SIDE (1) right side cover (2) recoil starter grip The engine cannot be started if the battery is disconnected, low or dead.
Page 80: Shifting Gears
Shifting Gears Your ATV has three shift lever positions: neutral (N), drive (D), and reverse (R). Neutral (N) Use neutral when you start the engine, or if it is necessary to stop briefly with the engine idling. Drive (D) Use this position for normal riding. The following two modes can be selected in the drive (D) position;...
Page 81 Shifting Gears The shift lever ( ) is located on the left side of the fuel tank. To shift the shift lever, bring the ATV to a complete stop. If the gearshif t lever is moved while the vehicle is moving, the transmission may be damaged.
Page 82 Shifting Gears AUTO Mode When the drive mode is at AUTO, shifting the lever to ‘‘D’’ (drive) provides a 3-speed automatic transmission. While pulling up the shift lever ( ), shift to ‘‘D.’’ Pull down the shift lever and confirm that the lever is locked and the gear position indicator ( ) is showing ‘‘D.’’...
Page 83 Shifting Gears ESP Mode With the drive mode set at ESP, shifting the lever to ‘‘D’’ allows manual shifting from 1st to 3rd using the gearshift switches. Two gearshift switches are located next to the left handlebar grip: upshift ( ) and downshift ( To upshift the transmission, press the upshift switch ( ) once.
Page 84 Shifting Gears After starting the engine and letting it warm up, follow these procedures: Bring your ATV to a complete stop, select the ESP mode and shift the shift lever into the ‘‘D’’ position. If the gearshif t lever is moved while the vehicle is moving, the transmission may be damaged.
Page 85 Shifting Gears To prevent transmission damage, do not coast or tow the ATV for long distances with the engine off. Recommended Shift Points Ride in the highest gear that lets the engine run and accelerate smoothly. This will give you good fuel economy and effective emissions control. Basic Operation &...
Page 86: Riding In Reverse
Riding in Reverse If you need to ride in reverse, make sure the area behind you is clear and only operate the ATV at low speed. Improperly operating in reverse could cause you to hit an obstacle or person behind you, resulting in serious injury.
Page 87 Riding in Reverse To stop, close the throttle and gradually apply both the front and rear brakes. Do not abruptly apply the rear brake by itself. To shift out of reverse and into neutral, shift the shift lever into ‘‘N’’ (neutral) gear.
Page 88: Braking
Braking Your ATV is equipped with disc brakes on both front wheels which are hydraulically activated by operating the right brake lever. The single disc brake of the rear drive train is hydraulically activated by pressing down on the brake pedal and mechanically activated by operating the left brake lever.
Page 89 Braking Your ability to brake in a turn and to brake hard in an emergency situation are important riding skills. When descending a long, steep grade, use engine compression braking by downshifting (in the ESP mode), with intermittent use of both brakes. Continuous brake application can overheat the brakes and reduce their effectiveness.
Page 90: Riding Your Atv
Riding Your ATV Making Turns Learn how to turn your ATV properly. Practice the techniques outlined in this section on level ground and at low speeds until you are confident in making turns. Turning improperly can make the ATV go out of control, causing a collision or overturn.
Page 91 Riding Your ATV Lean your body to the inside of a turn and forward. To make a turn on level ground: Steer the handlebar and lean your body toward the inside of the turn. Leaning helps balance the vehicle, and it feels more comfortable.
Page 92: Skidding Or Sliding
Riding Your ATV Skidding or Sliding The terrain surface can be a major factor affecting turns. Skidding during a turn is more likely to occur on slippery surfaces, such as snow, ice, mud and loose gravel. If you skid on ice, you may lose all directional control.
Page 93: Riding Up Hills
Riding Your ATV Riding Up Hills The ATV’s ability to safely climb hills largely depends on the rider’s skill and judgment. Begin by practicing on smooth, gentle slopes. As you gain experience, you’ll learn the hazards and your own limitations. You may then proceed to ride on more difficult terrain.
Page 94 Riding Your ATV Shift weight forward when climbing hills. Always check the terrain carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces. To climb a hill, take a running start in an appropriate gear and speed for the conditions.
Page 95 Riding Your ATV Stalling the ATV and/or Rolling Backwards: If you incorrectly estimate climbing capability or terrain conditions, the ATV may not have enough power or traction to continue uphill. If this happen, the ATV can stall and/or roll backwards. Stalling, rolling backwards or improperly dismounting while climbing a hill could result in the ATV overturning.
Page 96 Riding Your ATV What to do after the ATV has stalled or rolled backwards: If the hill is too steep or too slippery, or if you have any doubt whether you can safely walk the ATV back down the hill, leave the vehicle where it is and get help.
Page 97: Riding Down Hills
Riding Your ATV Riding Down Hills It’s usually advisable to descend hills with the ATV pointed straight downhill. Avoid angles that would cause the vehicle to lean sharply to one side. Going down a hill improperly could cause loss of control or cause the ATV to overturn. Always follow proper procedures for going down hills as described in this owner’s manual.
Page 98: Crossing Or Turning On Hills Or Slopes
Riding Your ATV When you’ve selected a safe downhill path, shift into a lower gear (in the ESP mode), shift your weight back with your arms extended and braced against the handlebar, then go down slowly with the throttle closed. Use mainly the rear brake to control speed.
Page 99 Riding Your ATV Crossing Hills or Slopes To maintain balance and stability when riding across a slope, you need to shift weight toward the uphill side of the vehicle. To do this, move your body off the centre of the seat and lean toward the uphill side.
Page 100: Riding Over Obstacles
Riding Your ATV Riding Over Obstacles Before operating in a new area, check for obstacles. Watch out for bumps, rain ruts, potholes and other obstacles in the terrain. When you approach any obstacle, reduce your speed and be prepared to stop. Never try to ride over large obstacles, such as large rocks or fallen logs.
Page 101: Riding Through Water
Riding Your ATV Riding Through Water Your ATV is designed to travel through water up to approximately 254 mm (10 inches) deep. Before crossing a stream, make sure the water is not too deep or flowing too fast. The ATV tyres have some ability to float. Operating this ATV through deep or fast-flowing water may cause a loss of traction and loss of control, which could lead to an accident.
Page 102: Parking
Parking Look for level parking area. Make sure the ground surface is firm. After bringing your ATV to a stop, hold the brakes while you shift into neutral. Set the parking brake. Turn the ignition switch OFF ( If it is necessary to start the engine when your ATV in gear and is stopped on a grade, rock the vehicle back and forth to allow shifting the transmission into neutral.
Page 103 Basic Operation & Riding...
Page 104: Servicing Your Honda
You’ll also find important safety precautions, information on fuels and oils, and tips for keeping your Honda looking good. For information about replacing fuses, see page Bef ore You Service Your Honda The Importance of Maintenance ............Maintenance Safety ................
Page 105 Servicing Your Honda Service Procedures Fluids & Filters Fuel ....................Engine Oil & Filter ................Gear Case Oil ..................Differential Oil .................. Coolant ....................Air Cleaner ..................Engine Throttle ....................Spark Plug ..................Valves ....................Spark Arrester ................... Chassis Brakes ....................
Page 106: The Importance Of Maintenance
Frequent servicing of the air cleaner is especially important to help you avoid a possible costly engine repair. If your ATV overturns or is involved in a crash, be sure your Honda dealer inspects all major parts, even if you are able to make some repairs.
Page 107: Maintenance Safety
Other tasks that are more difficult and require special tools are best performed by professionals. Removing the wheels should normally be handled only by a Honda technician or other qualified mechanic. Instructions are included in this manual only to assist in emergency service.
Page 108: Important Safety Precautions
Keep cigarettes, sparks, and flames away from all fuel- related parts. Remember that your Honda dealer knows your ATV best and is fully equipped to maintain and repair it. To ensure the best quality and reliability, use only new Honda Genuine Parts or other equivalents for repair and replacement.
Page 109: Maintenance Schedule
Other items involve more extensive procedures and may require special training, tools, and equipment. We recommend that you have your Honda dealer perform these tasks unless you have advanced mechanical skills and the required tools and equipment.
Page 110 Certain items (particularly those marked and ) may require more technical information and tools. Consult your Honda dealer. Should be serviced by your Honda dealer, unless you have the proper tools and service data, and are mechanically qualified. Refer to the official Honda Shop Manual.
Page 111 ENGINE OIL FILTER RADIATOR COOLANT NOTE 3 COOLING SYSTEM NOTE 2 Should be serviced by your Honda dealer, unless you have the proper tools and service data, and are mechanically qualified. Refer to the official Honda Shop Manual. Servicing Your Honda...
Page 112 HOLDER BEARINGS STEERING SYSTEM Should be serviced by your Honda dealer, unless you have the proper tools and service data, and are mechanically qualified. Refer to the official Honda Shop Manual. In the interest of safety, we recommend these items be serviced only by your Honda dealer.
Page 113: Maintenance Record
(Miles) or ODO or Date Performed Notes hours HOUR 150 (100) or 1,000 (600) or 2,000 (1,200) or 3,000 (1,800) or 4,000 (2,400) or 5,000 (3,000) or 6,000 (3,600) or 7,000 (4,200) or 8,000 (4,800) or Servicing Your Honda...
Page 114: Maintenance Component Locations
Maintenance Component Locations front brake fluid reservoir rear brake lever/ parking brake lever front brake lever throttle lever fuel fill cap Servicing Your Honda...
Page 115 1 main fuse 2 other fuses front brake battery caliper coolant reserve tank air cleaner housing drain tube differential oil filler cap differential oil drain bolt rear brake light switch engine oil filler rear brake pedal Servicing Your Honda...
Page 116 Maintenance Component Locations tool kit spark plug gear case oil filler cap owner’s manual storage compartment spark arrester air pressure gauge gear case oil drain bolt engine oil dipstick engine oil drain bolt engine oil filler cap Servicing Your Honda...
Page 117: Tool Kit
The tools in the kit are sufficient to perform routine maintenance and simple repairs. Any extensive work requiring additional tools should be performed by your Honda dealer. The tool kit includes the following items: standard/Phillips screwdriver screwdriver handle...
Page 118: Owner's Manual Storage
( ) and fastened with the rubber band ( ). Be careful not to flood this area when washing your ATV. LEFT (1) owner’s manual (5) air pressure gauge (2) storage compartment (6) plastic bag (3) quick screw (7) rubber band (4) lid Servicing Your Honda...
Page 119: Seat Removal
Slide the seat ( ) back and lift it. Installation Insert the front prongs ( ) into the hooks ( ) and press the studs ( ) into the grommets on the rear fender. Press down on the seat until it locks. Servicing Your Honda...
Page 120: Fuel
If pinging or spark knock occurs at a steady engine speed under normal load, change brands of petrol. If pinging or spark knock persists, consult your Honda dealer. Never use stale or contaminated petrol or an oil/petrol mixture. Avoid getting dirt, dust, or water in the fuel tank.
Page 121 The tank should be refilled as soon as possible when the E segment in the fuel gauge flashes. Refueling Procedure Refer to Saf ety Precautions on page (1) fuel fill cap (3) handlebar cover hole (2) breather tube (4) filler neck Servicing Your Honda...
Page 122 Wipe up spills immediately. After refueling, turn the fuel fill cap clockwise until it clicks. Insert the breather tube into the handlebar cover hole. If you replace the fuel fill cap, use only a Honda Genuine replacement part. Servicing Your Honda...
Page 123: Engine Oil & Filter
Change the engine oil as specified in the maintenance schedule on page . When running in very dusty conditions, oil changes should be performed more frequently than specified in the maintenance schedule. Servicing Your Honda...
Page 124 (weight) SAE 10W-40, 5W-30 suggested oil Honda 4-stroke oil or an equivalent Motor oils intended for Service SE, SF or SG will show this designation on the container. Your ATV does not need oil additives. Use the recommended oil.
Page 125 There are two classes: MA and MB. Oil conforming to the standard is labeled on the oil container. For example, the following label shows the MA classification. (1) code number of the sales company of the oil (2) oil classification Servicing Your Honda...
Page 126 The oil level should be between the upper level mark ( ) and the lower level mark ( ) on the dipstick. LEFT SIDE (1) dipstick (3) lower level mark (2) upper level mark (cont’d) Servicing Your Honda...
Page 127 Do not overfill. Reinstall the oil filler cap, oil filler cap lid and dipstick. Running the engine with an improper oil level can cause serious engine damage. LEFT SIDE (4) oil filler cap lid (5) oil filler cap Servicing Your Honda...
Page 128 Your ATV’s oil filter has very specific performance requirements. Use a new Honda Genuine oil filter specified for your model or a filter of equal quality. Using the wrong oil f ilter may result in leaks or engine damage.
Page 129 Check the O-rings ( ) are in good condition and then insert a new oil filter to the oil filter cover. Use only the Honda Genuine oil filter or a filter of equivalent quality specified for your model. Using the wrong Honda filter or a non- Honda filter which is not of equivalent quality may cause engine damage.
Page 130 Reinstall the oil filler cap and dipstick. Check that there are no oil leaks. If a torque wrench is not used for installation, see your Honda dealer as soon as possible to verify proper assembly. Servicing Your Honda...
Page 131: Gear Case Oil
Oil Recommendation type hypoid gear oil viscosity (weight) SAE 80 suggested oil Honda shaft drive oil or equivalent Changing Oil Refer to Saf ety Precautions on page Change the oil with the gear case at normal operating temperature to assure complete and rapid draining.
Page 132 Make sure the oil level is at the lower edge of the inspection hole ( ). Install the oil filler cap. REAR (1) oil drain plug (2) oil filler cap (3) lower edge of the inspection hole Servicing Your Honda...
Page 133: Differential Oil
Oil Recommendation type hypoid gear oil viscosity (weight) SAE 80 suggested oil Honda shaft drive oil or equivalent Changing Oil Refer to Saf ety Precautions on page Change the oil with the differential at normal operating temperature to assure complete and rapid draining.
Page 134 Make sure the oil level is at the lower edge of the inspection hole ( ). Install the oil filler cap. FRONT (1) oil drain plug (2) oil filler cap (3) lower edge of the inspection hole Servicing Your Honda...
Page 135: Coolant
Maintaining the coolant will allow the cooling system to work properly and prevent freezing, overheating, and corrosion. Coolant Recommendation Use Pro Honda HP coolant or an equivalent high quality ethylene glycol antifreeze containing corrosion protection inhibitors specifically recommended for use in aluminum engines. Check the antifreeze container label.
Page 136 ( ). It should be between the UPPER ( ) and LOWER ( ) level marks. If the reserve tank is empty, or if coolant loss is excessive, check for leaks and see your Honda dealer for repair. (cont’d) Servicing Your Honda...
Page 137 Add coolant to the reserve tank as required to bring the coolant level to the UPPER level mark. FRONT (4) steering cover (5) reserve tank cap After adding coolant, install the reserve tank cap and steering cover. Servicing Your Honda...
Page 138 Refer to Saf ety Precautions on page Coolant should be replaced by your Honda dealer, unless you have the proper tools and service data, and are mechanically qualified. Refer to the official Honda Shop Manual. Removing the radiator cap while the engine is hot can cause the coolant to spray out, seriously scalding you.
Page 139 Check the air passages for clogging or damage. Remove insects, mud, or any obstruction with low water pressure. Have the radiator checked by your Honda dealer if the air flow is restricted over more than 20% of the radiator surface.
Page 140: Air Cleaner
Your ATV’s air cleaner has very specific performance requirements. Use a new Honda Genuine air cleaner specified for your model or an air cleaner of equal quality. Using the wrong air cleaner may result in premature engine wear.
Page 141 Remove the seat by pulling the seat latch ( ) up. UNDER SEAT (1) seat latch (3) air cleaner housing cover (2) retainer clips Unlatch the retainer clips ( ). Remove the air cleaner housing cover ( ). Servicing Your Honda...
Page 142 Inspect for tears or cracks in the foam or seams of the air cleaner. Replace the air cleaner if it is damaged. UNDER SEAT (4) element holder (7) clamp (5) screw (8) air cleaner (6) air cleaner assembly (9) air cleaner body (cont’d) Servicing Your Honda...
Page 143 Reassemble by reversing the disassembly sequence. Install the air cleaner housing cover with the FRONT mark ( facing forward and fit the tab ( ) at the element holder. UNDER SEAT (10) (11) (10) FRONT mark (11) tab Servicing Your Honda...
Page 144 (3) air cleaner housing (2) clip Remove the drain tube ( ) by removing the clip ( ) under the air cleaner housing ( ). Drain the deposits. Reinstall the drain tube, securing it with the clip. Servicing Your Honda...
Page 145: Throttle
Loosen the lock nut ( ). Turn the adjuster to obtain the correct freeplay. Tighten the lock nut and reinstall the sleeve. After adjustment, check for smooth operation of the throttle lever from fully closed to fully open in all steering positions. Servicing Your Honda...
Page 146 If the cable is kinked or chafed, have it replaced. Check the cables for tension or stress in all steering positions. Lubricate the cables with a commercially available cable lubricant to prevent premature wear and corrosion. Servicing Your Honda...
Page 147: Spark Plug
‘‘leaf-type feeler gauge.’’ Do not adjust the spark plug gap. If the gap is out of specification, replace the spark plug with a new one. Servicing Your Honda...
Page 148 Inspect the electrode and centre porcelain for deposits, corrosion, or carbon fouling. If the corrosion or deposits are heavy, replace the plug. UNDER SEAT (1) screw (3) rubber cover (2) resonance chamber (4) spark plug cap (cont’d) Servicing Your Honda...
Page 149 If a plug is too tight, the threads may be damaged. Reinstall the spark plug cap. Take care to avoid pinching any cables or wires. Install the remaining parts in the reverse order of removal. Servicing Your Honda...
Page 150: Valves
For those who are mechanically proficient and have the proper tools, instructions on adjusting valve clearances are given in the official Honda Shop Manual. Otherwise, the valves should be adjusted by your Honda dealer. Servicing Your Honda...
Page 151: Spark Arrester
Allow the engine and muffler to cool. Remove the bolts ( ), the spark arrester ( ) and the gasket ( ) from the muffler ( ). REAR (1) bolts (3) gasket (2) spark arrester (4) muffler Servicing Your Honda...
Page 152 The spark arrester must be free of breaks and holes. Replace, if necessary. Check the gasket. Replace, if necessary. (5) spark arrester screen Install the spark arrester and the gasket in the muffler and tighten the bolts securely. Servicing Your Honda...
Page 153: Brakes
Worn pads should be replaced. If the pads are not worn beyond the recommended limit, there is probably air in the brake system. See your Honda dealer to have the air bled from the system. Brake Fluid Recommendation brake fluid...
Page 154 Do not add or replace brake fluid, except in an emergency. If you do add fluid, have your Honda dealer check the system as soon as possible. Brake f luid can damage plastic and painted surf aces. Handle with care.
Page 155 Other Inspections Make sure there are no fluid leaks. Check for deterioration or cracks in the hoses and fittings. If the hoses are worn or cracked, have them replaced by your Honda dealer. Servicing Your Honda...
Page 156 ). If the wear indicator aligns with the reference mark ( ), both pads must be replaced, see your Honda dealer for this replacement. Always inspect both pads in both the right and left front brake calipers. Servicing Your Honda...
Page 157 REAR (1) wear indicator (2) reference mark Check the wear indicator. If the wear indicator ( ) aligns with the reference mark ( ), replace both pads as a set, see your Honda dealer for this service. Servicing Your Honda...
Page 158 Measure the distance the rear brake lever/parking brake lever ( ) moves before the brake starts to take hold. Freeplay (measurement at the tip of the end of the brake lever) should be: 25 30 mm (1 1.2 in) If necessary, adjust to the specified range. Servicing Your Honda...
Page 159 ( ). Other Inspection Check that the brake lever and brake pedal assemblies are positioned properly and the securing bolts are tight. Make sure that the brake cables, brake arm, spring, parking, and fasteners are in good condition. Servicing Your Honda...
Page 160 (0.6 in) of pedal stroke. Adjustment is done by turning the adjusting nut ( ). Turn the nut in direction ( ) if the switch operates too late and in direction ( ) if the switch operates too soon. RIGHT SIDE (1) brakelight switch (2) adjusting nut Servicing Your Honda...
Page 161: Tyres
Always select your riding area with care. The following pages give detailed information on how and when to check your air pressure, how to inspect your tyres for wear and damage, and our recommendations for tyre repair and replacement. Servicing Your Honda...
Page 162 Overinflated tyres make your ATV ride harshly, are more prone to damage from surface hazards, and wear unevenly. Make sure the valve stem caps are secure. If necessary, install new caps. Servicing Your Honda...
Page 163 The recommended ‘‘cold’’ tyre pressures are: FRONT REAR RECOMMENDED 30.0 kPa 25.0 kPa PRESSURE (4.4 psi) (3.6 psi) RECOMMENDED 30.0 kPa 25.0 kPa PRESSURE (4.4 psi) (3.6 psi) Servicing Your Honda...
Page 164 Cuts, slits, or cracks in the tyres. Replace the tyre if you can see fabric or cord. Nails or other foreign objects embedded in the side of the tyre or tread. Excessive tread wear. Servicing Your Honda...
Page 165 ( ). For best performance, you should replace a tyre before the tread depth at the centre reaches the following limits: front 4 mm (0.16 in) rear 4 mm (0.16 in) Servicing Your Honda...
Page 166 If you choose to have a tyre repaired, be sure the repair work is performed by a professional. If you have a tyre professionally repaired at a non-Honda facility, we recommend that you have the work checked by your Honda dealer.
Page 167 When you replace a tyre, remember: Have the tyre replaced by your Honda dealer if possible. If you have a tyre professionally repaired at a non-Honda facility, we recommend that you have the work checked by your Honda dealer. Servicing Your Honda...
Page 168: Engine Guard & Skid Plates
The skid plate ( ) protects the frame. Check the guard and plate for cracks, damage or looseness at intervals shown in the Maintenance Schedule. Have the engine guard and skid plate replaced if they are cracked or damaged. If the guard and plate bolts are loose, tighten them securely. Servicing Your Honda...
Page 169: Driveshaft Boots
Driveshaft Boots Refer to Saf ety Precautions on page FRONT REAR (1) driveshaft boots Check the rubber driveshaft boots ( ) for damage or leaking grease. If necessary, have your Honda dealer replace them. Servicing Your Honda...
Page 170: Battery
Battery Storage, page If your battery seems weak and/or is leaking electrolyte (causing slow starting or other electrical problems), see your Honda dealer. This symbol on the battery means that this product must not be treated as household waste. An improperly disposed of battery can be harmf ul to the environment and human health.
Page 171 A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you. Wear protective clothing and a face shield, or have a skilled mechanic do the battery maintenance. Servicing Your Honda...
Page 172 Release the rings and remove the rubber band ( ). Disconnect the negative ( ) terminal lead ( ) from the battery ( ) first, then disconnect the positive ( ) terminal lead ( ). Remove the battery from battery box ( ). (cont’d) Servicing Your Honda...
Page 173 Slow charge the battery (see following section) once every 30 days. Installation Reinstall in the reverse order of removal. Be sure to connect the positive ( ) terminal first, then the negative ( ) terminal. Make sure all bolts and other fasteners are secure. Servicing Your Honda...
Page 174 However, do not intentionally leave the charger connected longer than the time period recommended in the charger’s instructions. Avoid using an automotive-type battery charger. An automotive charger can overheat an ATV battery and cause premature damage. Servicing Your Honda...
Page 175: Appearance Care
Appearance Care Frequent cleaning and polishing will keep your Honda looking newer longer. Frequent cleaning also identifies you as an owner who values his ATV. A clean ATV is also easier to inspect and service. General Recommendations Refer to Saf ety Precautions...
Page 176 As a precaution, ride your ATV at a slow speed and apply the brakes several times. This will help dry the brakes and restore normal braking performance. If the inside of the headlight lens appears clouded immediately after washing, it should clear after a few minutes of riding. Servicing Your Honda...
Page 177 Brake dust. necessary, rub with a sponge. Rinse and dry. Apply a spray cleaner/polish and wipe with a non-abrasive cloth. Dull, corroded chrome Apply a high quality chrome/ or aluminum. aluminum polish and wipe with a non-abrasive cloth. Servicing Your Honda...
Page 178 After washing, rinse with plenty of water and dry with a clean cloth. Then apply a mild, commercially available spray cleaner/polish or wax. For stained or dull-looking wheels, use a quality chrome/aluminum polish to restore the finish. Servicing Your Honda...
Page 179 After washing your ATV, consider using a commercially available spray cleaner/polish or quality liquid or paste wax to finish the job. Use only a non-abrasive polish or wax made specifically for motorcycles or automobiles. Apply the polish or wax according to the instructions on the container. Servicing Your Honda...
Page 180: Tips
Tips Here’s helpful advice on how to prepare for an off-road adventure, how to transport and store your Honda, and how to be an environmentally responsible ATV owner. Preparing for a Ride ................What to Take to the Riding Area ..........
Page 181: Preparing For A Ride
Preparing for a Ride A safe and enjoyable ride begins with good planning and preparation. Always ride with at least one other person in case you have trouble, and let someone know where you’re going and when you expect to return. Before riding in an unfamiliar area, find out in advance if you need special permits, get maps so you can study the terrain, and talk to other riders who know the area.
Page 182: What To Take On The Trail
Preparing for a Ride What to Take on the Trail What you take with you during a ride depends on the kind of terrain, how long you expect to ride, how far you might go from your base camp or help, and how experienced you or your companions are in making repairs.
Page 183: Transporting Your Honda
Transporting Your Honda Do not tow your ATV behind a car or other vehicle. When you transport your ATV, we recommend that you carry the vehicle in its normal operating position (on all four wheels). Do not incline the vehicle upright on its rear end. This can damage the vehicle, and leaking petrol could be a hazard.
Page 184 Transporting Your Honda Secure the vehicle with tie-down straps in the areas shown. Suitable tie-down straps are available from your Honda dealer. Ordinary rope is not recommended because it can stretch under load. Using tie-down straps in any other areas can damage your ATV.
Page 185: Storing Your Honda
Storing Your Honda If you won’t be riding for an extended period, such as during the winter, thoroughly inspect your ATV and correct any problem before storing it. That way, needed repairs won’t be forgotten and it will be easier to get your ATV running again.
Page 186 Storing Your Honda Preparation for Storage Refer to Saf ety Precautions on page This procedure requires a means for draining and disposing of drained fuel (page Change the engine oil and filter (page Make sure the cooling system is filled with a 50/50% antifreeze solution (page Fill the fuel tank.
Page 187 Storing Your Honda To prevent rusting in the cylinders, perform the following: Remove the spark plug cap from the spark plug. Remove the spark plug. Do not connect the spark plug to the spark plug cap. Pour a tablespoon (15 20 cm ) of clean engine oil into the cylinder and cover the spark plug hole with a piece of cloth.
Page 188 (page If your ATV has been stored for more than two months ask your Honda dealer to drain and replace the fuel. Charge the battery (page ) as required. Install the battery. Perform a pre-ride inspection (page ), then test-ride your ATV at low speeds.
Page 189: You & The Environment
You & the Environment Owning and riding an ATV can be enjoyable, but you must do your part to protect nature. When you show respect for the land, wildlife, and other people, you also help preserve the sport of off-road riding. Following are tips on how you can be an environmentally responsible ATV owner.
Page 190: Taking Care Of The Unexpected
Taking Care of the Unexpected With all the challenges you can encounter off-road, there’s a chance that sometime something may go wrong. This section gives practical advice to help you deal with a wide range of problems. Take time to read this section before you ride.
Page 191: Taking Care Of The Unexpected
Taking Care of the Unexpected General Guidelines Keeping your ATV well-maintained is the best way to reduce the possibility of having a problem while riding. However, problems can arise even with well-maintained machines. Remember to take along your owner’s manual, the tool kit that came with your ATV, and any other items (such as tyre repair supplies and additional tools) that might help you solve a problem on your own.
Page 192 Taking Care of the Unexpected Should you ever have a problem while riding, please follow these guidelines: Always put personal safety first. Take time to assess the situation and your options before deciding what to do. If the problem is relatively minor and you have the tools, supplies, and skills to make a temporary repair, be sure to have permanent repairs made as soon as possible.
Page 193: If Your Engine Quits Or Won't Start
If you have a problem starting the engine or experience poor engine performance the following information may help you. If you can’t correct the problem, see your Honda dealer. If your ATV won’t start, listen as you press the start button. If you don’t hear the starter motor turning, refer to the Starter motor doesn’t operate...
Page 194 If charging doesn’t help, see your Honda dealer. faulty starter motor If all possible causes are negative, the starter motor may be faulty. See your Honda dealer. SYMPTOM: Starter motor works, but the engine won’t start. POSSIBLE CAUSE WHAT TO DO out of fuel Fill the fuel tank.
Page 195 Check the high oil/coolant temperature temperature indicator. Refer to the High Oil/ Coolant T emperature Indicator Lights, page runs erratically, See your Honda dealer. misfires blubbers See your Honda dealer. (rich fuel mixture) sooty exhaust See your Honda dealer. (rich fuel mixture)
Page 196: If The Transmission Is Not Functioning Properly
Honda dealer. When the display on the gear position indicator returns to normal: You may drive the vehicle as usual after restarting the engine. However, we urge you to have your ATV inspected by your Honda dealer. (cont’d)
Page 197 Loosen the screw ( ) and release the lock plate ( ). Turn the emergency valve ( ) all the way in. With the engine running, your ATV will move forward slowly at idle. See your Honda dealer as soon as possible. LEFT SIDE (1) screw...
Page 198: If You Have A Flat Tyre
Follow the instructions provided with the repair kit to make a temporary repair. As soon as possible, have the tyre permanently repaired by your Honda dealer. Any tyre that cannot be repaired should be replaced. Whenever the ATV is to be operated far from service facilities or available transportation, we recommend that you carry a tyre pump and a repair kit with the vehicle.
Page 199 If You Have a Flat Tyre If the leak is more serious, or a temporary repair doesn’t hold, the tyre must be replaced. The tyre will also need to be replaced if it is damaged (page ). Replacing a tyre involves removing and re-installing the wheel (page If you are unable to repair a flat tyre on the trail, you will need to send for help.
Page 200 If You Have a Flat Tyre Emergency Wheel Removal/Installation Refer to Saf ety Precautions on page (1) wheel nuts (2) wheel rim Removal Park your ATV on a firm, level surface. Loosen but do not remove the wheel nuts ( ). Raise the front (or rear) wheels off the ground and place a support block under the vehicle.
Page 201 64 N·m (6.5 kgf·m , 47 lbf·ft) If a torque wrench was not used for installation, see your Honda dealer as soon as possible to verify proper assembly. Improper assembly may lead to loss of braking capability.
Page 202: If The High Oil/Coolant Temperature Indicator Lights
If the High Oil/Coolant Temperature Indicator Lights Normally, the high oil/coolant temperature indicator will only light momentarily when you turn the ignition ON ( ). Occasionally, it may flicker at or near idling speed. High oil/coolant temperature may be caused by restriction of air flow to the radiator (such as mud caked on the radiator), extended idling, an oil leak, a coolant leak, a low oil level, a low coolant level, or extended operation under adverse conditions.
Page 203: If The High Oil/Coolant Temperature Indicator Lights
If there’s a mild coolant leak, you can ride for awhile, carefully watching the indicator. Be prepared to stop and add more coolant or water. If the leak is bad, transport your ATV to a Honda dealer. Taking Care of the Unexpected...
Page 204: If A Fuse Blows
If a Fuse Blows All of the electrical circuits on your ATV have fuses to protect them from damage caused by excess current flow (short circuit or overload). If something electrical on your ATV stops working, the first thing you should check for is a blown fuse ( ).
Page 205 If a Fuse Blows Main Fuse Access To prevent an accidental short circuit, turn the ignition switch OFF ) before checking or replacing the fuses. Remove the seat (page To access the main fuse ( ) ( ), remove the fuse box cover ( ). UNDER SEAT (2) main fuse 1 (4) fuse box cover...
Page 206 If a Fuse Blows (6) circuit fuse (7) spare fuses Circuit Fuse Access To check or replace a circuit fuse ( ), pull the old fuse out of its retaining clips. If the fuse is blown, replace it with a spare fuse ( ) of the same rating. If you do not have a replacement fuse with the proper rating for the circuit, install one with a lower rating.
Page 207 If the replacement fuse of the same rating burns out in a short time, there is probably a serious electrical problem on your ATV. Leave the blown fuse in that circuit and have your ATV checked by your Honda dealer.
Page 208: If You Crash
Sometimes, crash damage is hidden or not immediately apparent. When you get home, thoroughly check your ATV and correct any problems you find. Also, be sure to have your Honda dealer check the frame and suspension after any serious crash.
Page 209: If You Lose Your Key
If you don’t know your key number, call the dealer where you purchased your Honda ATV. They may have it listed in their records. If they don’t, transport your ATV to them or the nearest Honda dealer.
Page 210: If The Battery Is Low (Or Dead)
The greater amperage of an automobile battery when the car engine is running can damage your ATV’s electrical system. Bump starting is also not recommended. If you can’t charge the battery or it appears unable to hold a charge, contact your Honda dealer. Taking Care of the Unexpected...
Page 211: If A Component Fails
If a Component Fails The brake levers or pedal, control cables, and other components can be damaged as you ride in dense brush or over rocky terrain. Making a trailside repair depends on how serious the damage is and what tools and supplies you have with you.
Page 212: Technical Information
Technical Information This section contains dimensions, capacities, and other technical data, plus information on government requirements and how to break-in your ATV. Vehicle Identification ................ Specifications ..................Break-in Guidelines ................Petrol Containing Alcohol ..............Technical Information...
Page 213: Vehicle Identification
Vehicle Identification Serial Numbers The VIN, engine serial number, and key number may be required when ordering replacement parts. Record the numbers here for your reference. The VIN ( ) is stamped on the front of the frame. FRONT (1) VIN The engine number ( ) is stamped on the upper side of the rear crankcase.
Page 214 Vehicle Identification Colour Label & Code The colour label ( ) is attached to the frame under the seat. Remove the seat (page ) to check the label. The colour code is helpful when ordering replacement parts. Record the colour and code here for your reference. COLOUR CODE UNDER SEAT...
Page 215: Specifications
& oil filter change: 2.9 (3.1 US qt , 2.6 Imp qt) engine oil API Service Classification SE, SF or recommendation Honda 4-stroke oil or an equivalent cooling system High quality ethylene glycol antifreeze containing corrosion recommendation protection inhibitors specifically...
Page 216 Specifications Capacities passenger capacity operator only maximum weight 220 kg (485 lbs) capacity rider, all cargo and accessories Engine Specifications displacement 674.9 cm (41.17 cu-in) bore & stroke 102.0 82.6 mm (4.02 3.25 in) compression ratio 9.2 : 1 spark plug IFR5L11 (NGK) (standard) VK16PRZ11 (DENSO)
Page 217 Specifications Power Transmission primary reduction 1.333 secondary reduction forward 2.000 reverse 2.375 final reduction front 3.231 rear 3.154 transmission ratio 2.053 1.375 0.933 reverse 2.138 final drive shaft Noise level (ISO 5131) 79.0 dB(A) Vibration on seat Not exceed 0.5 m/s (EN 1032, ISO 5008) 5.1 m/s Vibration on handlegrip...
Page 218 Specifications Electrical battery 12 V 18 Ah generator 0.36 kW/5,000 min (rpm) Lights headlight 12 V 40/40 W brake/tail light 12 V 21/5 W neutral indicator reverse indicator high oil/coolant temperature indicator PGM-FI indicator 4WD indicator Fuses main 1 30 A main 2 30 A other...
Page 219: Break-In Guidelines
Break-in Guidelines Help assure your ATV’s future reliability and performance by paying extra attention to how you ride during the first operating day or 25 km (15 miles). During this period, avoid full-throttle starts and rapid acceleration. Technical Information...
Page 220: Petrol Containing Alcohol
Engine performance problems resulting from the use of fuels that contain alcohol are not covered under the warranty. Honda cannot endorse the use of fuels containing methanol since evidence of their suitability is not yet complete.
Page 221: Table Of Contents
Table of Contents The following presents the contents of each section of your owner’s manual. ATV SAFETY ..................Important Safety Information ............... Safety Labels ..................INSTRUMENTS & CONTROLS ............Operation Component Locations ............Indicators & Displays ................Multi-function Display ..............Drive Mode Indicator ................
Page 222 Table of Contents Gearshift Switch ................Front Brake Lever ................Rear Brake Lever/Parking Brake Lever ..........Rear Brake Pedal ................Parking Brake ..................Flag Pole Bracket ................Trailer Hitch ..................Accessory Socket ................BEFORE RIDING ................Are You Ready to Ride? ...............
Page 223 Table of Contents BASIC OPERATION & RIDING ............. Safe Riding Precautions ................ Off-road Use Only ................Keep Hands and Feet on Controls ............. Control Speed ..................Use Care on Unfamiliar or Rough Terrain ........Do Not Perform Stunts ..............Starting & Stopping the Engine ............
Page 224 Table of Contents SERVICING YOUR HONDA ............Bef ore You Service Your Honda The Importance of Maintenance ............Maintenance Safety ................Important Safety Precautions ............Maintenance Schedule ..............Maintenance Record ................Service Preparations Maintenance Component Locations ..........Tool Kit .....................
Page 225 ....................Preparing for a Ride ................What to Take to the Riding Area ..........What to Take on the Trail ............. Transporting Your Honda ..............Storing Your Honda ................You & the Environment ..............TAKING CARE OF THE UNEXPECTED ........
Page 226 Table of Contents TECHNICAL INFORMATION ............ Vehicle Identification ................ . 204 Specifications ..................Break-in Guidelines ................Petrol Containing Alcohol ..............TABLE OF CONTENTS ..............INDEX ....................MANUFACTURER AND AUTHORISED REPRESENTATIVE FOR EU MARKET ........Table of Contents...
Page 227: Index
Index accessories .................... . 56 accessory socket ..................40 age recommendation ................47 air cleaner, filter ....................131 housing drain tube ................135 air pressure, gauge ....................109 tyre ....................153 apparel, protective .................
Page 228 Index rear brake lever ................. . 36 rear brake lever freeplay ..............149 rear brake pedal ................. 36 braking ....................79 break-in guidelines ................210 button, hour select ..................25 minute select ..................25 odometer / tripmeter select ...............
Page 229 Index differential oil ..................124 digital clock ................... 25 dimmer switch, headlight ..............32 dipstick ....................117 display, multi-function ................18 driveshaft boots .................. . 160 drive mode indicator ................19 drive mode select switch ..............
Page 230 Index engine, flooded ....................68 guard ....................159 number ................... . 204 ....................114 pinging ................... . 111 starting ....................66 stop switch ..................31 stopping .................... . 69 won’t start ..................185 environment ..................
Page 231 Index fuel, fill cap .................... . 112 gauge ....................26 recommendation ................111 tank capacity .................. . 112 fuses ....................195 gap, spark plug ..................207 gear case oil ..................122 gear shifting ..................71 headlight dimmer switch ..............
Page 232 Index hills, crossing or turning on slops ............. . 89 riding down hills ................88 riding up hills ..................84 stopping on hills ................86 hourmeter ....................24 hour select button ................. . 25 identification, vehicle .................
Page 233 Index labels, safety ................... lamp check ................... . 14 limit, weight ..................54 loading guidelines ................. 55 lubrication, engine oil ..................114 differential oil ................. 124 gear case oil ..................122 maintenance, component locations ............... .
Page 234 Index Manufacturer and authorised representative for EU market ....231 maximum weight limit ................54 minute select button ................25 modifications ..................57 multi-function display ................18 neutral indicator ..................16 numbers, serial ..................
Page 235 Index parking ....................93 passenger, no carrying ................47 pavement, no riding on ................61 petrol ....................111 petrol containing alcohol ..............211 pinging, engine ..................111 plug, spark ................... 138 pre-ride inspection ................
Page 236 Index riding, basic operations ................. 59 clothing ....................44 precautions ..................61 preparing for .................. . 172 over obstacles ..................91 safety ....................safety precautions ................61 through water ..................92 safety, important precautions ...............
Page 237 Index shift lever ....................28 shifting gears ..................71 skid plate .................... . 159 skidding or sliding ................. 83 spark arrester ..................142 spark knock ..................111 spark plug ................... . 138 specifications ..................206 speedometer ..................
Page 238 Index throttle, cable ....................136 lever ................... 34, 136 tyres, air pressure ..................153 flat ....................189 replacing ..................158 repairing ..................157 thread conditions ................155 tool kit ....................108 trailer hitch ...................
Page 239 Index warning labels ..................washing your ATV ................167 water, riding through ..................92 weight limit ................... 54 wheel removal ..................191 Index...
Page 240: Manufacturer And Authorised
Manufacturer and Authorised Representative for EU Market Manufacturer Authorised Representative for EU Market Honda of South Carolina Honda Motor Europe Ltd. Mfg., Inc. Aalst Office 1111 Honda way Wijngaardveld 1 Timmonsville, (Noord V), B-9300 Aalst- South Carolina 29161, Belgium U.S.A.
Page 242 Honda Motor Europe (North) GmbH Honda Motor Europe (North) GmbH HONDA (SUISSE) S.A. p.A. HONDA Austria GesmbH p.A. HONDA BELGIUM ROUTE DES MOULIERES 10 Hondastraße 1 WIJNGAARDVELD 1 1214 VERNIER-GENEVE A-2351 Wiener Neudorf 9300 AALST SWITZERLAND AUSTRIA BELGIE/BELGIQUE Tel.: 022-9390909 Tel.: 02236/6900...

Honda TRX680FA FOURTRAX RINCON Owner's Manual

Instruments & Controls

Before Riding

Basic Operation & Riding

Servicing Your Honda

Taking Care of the Unexpected

Technical Information

Table of Contents

Quick Links

Chapters

Related Manuals for Honda TRX680FA FOURTRAX RINCON

Summary of Contents for Honda TRX680FA FOURTRAX RINCON

Table of Contents