Honda TRX680FGA Manuals

Manuals and User Guides for Honda TRX680FGA. We have 2 Honda TRX680FGA manuals available for free PDF download: Service Manual, Owner's Manual

Honda TRX680FGA Service Manual

Honda TRX680FGA Service Manual (567 pages)

Brand: Honda | Category: Offroad Vehicle | Size: 40.71 MB

Table of Contents

1. General Information

5
3. Frame/Body Panels/Exhaust System

59
- Service Information
  60
- Troubleshooting
  60
- Body Panel Locations
  61
- Seat
  62
  - Right Side Cover
    63
- Trim Clip
  62
- Fuel Tank Cover
  63
- Steering Cover
  63
- Fuel Tank Side Cover
  64
- Center Mud Guard
  65
- Front Mud Guard
  66
- Inner Fender
  67
  - Front Grille
    68
  - Front Carry Pipe- •3-10
    68
- Front Carrier
  69
- Front Fender
  69
  - Muffler Protector •3-12
    70
- Rear Carrier/Mud Guard
  71
  - Rear Fender
    72
- Outer Fender
  74
  - Engine Guard
    75
- Engine Side Cover- •3-17
  75
  - Meter Cover
    76
- Exhaust System
  77
4. Maintenance

80
- Service Information
  81
- Maintenance Schedule
  82
- Fuel Line
  83
- Throttle Operation
  83
- Air Cleaner
  84
- Air Cleaner Housing Drain Hose
  86
- Spark Plug
  86
- Valve Clearance
  87
- Engine Oil
  89
- Engine Oil Filter
  91
- Radiator Coolant
  91
- Cooling System
  92
- Drive Shaft Boots
  93
- Rear Final Gear Case Oil and Differential Oil
  94
- Brake Fluid
  96
- Brake Pads Wear
  97
- Brake Light Switch
  98
- Brake System
  98
- Skid Plate, Engine Guard
  99
- Spark Arrester
  100
- Suspension
  100
- Nuts, Bolts, Fasteners
  101
- Steering Shaft Holder Bearing
  101
- Wheels/Tires
  101
- Steering System
  102
6. Fuel System (Pgm-Fi)

117
- System Components
  118
- Service Information
  119
- Symptom Troubleshooting
  121
- Pgm-Fi System Location
  122
- Pgm-Fi System Diagram
  123
- Pgm-Fi Connector Location
  124
- Pgm-Fi Troubleshooting Information
  129
- Pgm-Fi Dtc Index
  133
- Dtc Troubleshooting
  134
- Mil Circuit Inspection
  147
- Fuel Line Inspection
  148
- Sub Fuel Tank/Fuel Pump
  152
- Fuel Pump Relay
  154
- Fuel Tank
  155
- Air Cleaner Housing
  157
- Throttle Body
  159
- Injector
  164
- Ect Sensor
  166
- Bank Angle Sensor
  167
- Engine Stop Relay
  168
- Module)
  169
- Engine Idle Speed
  171
7. Cooling System

174
- System Flow Pattern
  175
- Service Information
  176
- Troubleshooting
  177
- System Testing
  178
- Coolant Replacement
  179
- Thermostat- •7-8
  181
- Radiator Reserve Tank
  182
- Radiator/Cooling Fan
  183
- Water Pump
  186
9. Cylinder Head/Valve/Camshaft

203
- System Components
  204
- Service Information
  205
- Troubleshooting
  207
- Cylinder Compression
  208
- Cylinder Head Cover Removal/ Disassembly
  208
- Cylinder Head Removal
  211
- Cylinder Head Disassembly
  212
- Cylinder Head Inspection
  213
- Valve Guide Replacement
  214
- Valve Seat Inspection/Refacing
  215
- Camshaft
  218
- Cylinder Head Assembly
  221
- Cylinder Head Installation
  222
- Cylinder Head Cover Assembly/ Installation
  224
14. Drivetrain System

283
- System Components
  284
- Service Information
  285
- Symptom Troubleshooting
  288
- Drivetrain System Location
  297
- Drivetrain System Diagram
  298
- Drivetrain Connector Location
  299
- Drivetrain Troubleshooting Information
  302
- Drivetrain Dtc Index
  306
- Drivetrain Dtc Troubleshooting
  308
- Gear Position Switch
  326
- Gearshift Switch
  327
- Drive Mode Select Switch
  328
- Shift Valve Body
  329
- Front Crankcase Cover
  336
- Torque Converter Removal
  342
- Torque Converter Inspection
  343
- Shift Clutch/Mainshaft Disassembly
  344
- Shift Clutch/Mainshaft Assembly
  349
- Torque Converter Installation
  355
15. Front Wheel/Suspension/Steering

357
- System Components
  358
- Service Information
  359
- Troubleshooting
  361
- Handlebar
  362
- Throttle Housing
  366
- Front Wheel
  367
- Tires
  367
- Wheel Hub and Knuckle- •15-15
  371
- Front Shock Absorber •15-22
  378
- Suspension Arm- •15-23
  379
- Steering Shaft •15-28
  384
- Tie-Rod
  389
17. Brake System

408
- System Components
  409
- Service Information
  411
- Troubleshooting
  413
- Brake Fluid Replacement/Air Bleeding
  414
- Front Master Cylinder
  420
- Front Brake Caliper
  424
- Brake Pedal
  428
- Rear Brake Master Cylinder
  428
- Rear Brake Caliper
  434
- Rear Brake Disc
  441
18. Front Driving Mechanism

445
- System Components
  446
- Service Information
  447
- Troubleshooting
  450
- Front Drive Shaft
  451
- Differential Removal
  456
- Differential Disassembly/ Inspection
  458
- Case Bearing Replacement
  466
- Differential Assembly
  469
- Differential Installation
  474
19. Rear Driving Mechanism

477
- System Components
  478
- Service Information
  479
- Troubleshooting
  481
- Rear Drive Shaft
  482
- Final Drive Removal
  488
- Final Drive Inspection
  490
- Universal Joint
  491
- Final Drive Disassembly
  492
- Inspection
  492
- Case Bearing Replacement
  497
- Final Drive Assembly
  499
- Final Drive Installation
  503
20. Battery/Charging System

506
- Battery
  507
- Component Location
  507
- System Diagram
  507
  - Charging System Inspection
    512
- Alternator Charging Coil
  513
- Regulator/Rectifier
  514
23. Lights/Meters/Switches

537
- Component Location
  538
- Service Information
  539
- Headlight
  540
- Taillight
  540
- Accessory Socket
  541
- Ignition Switch
  542
- Handlebar Switch
  543
- Combination Meter/Rear Vs Sensor
  544
- Fuel Gauge/Fuel Level Sensor
  546
- Temperature Indicator/ Temperature Sensor
  549
- GPS RECEIVER (GPS Model Only)
  552
- Brake Light Switch
  555
- Front Brake Switch
  556
- HORN (AUSTRALIA Type Only)
  556
- HORN SWITCH (AUSTRALIA Type Only)
  556

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Honda TRX680FGA Owner's Manual

Honda TRX680FGA Owner's Manual (292 pages)

Brand: Honda | Category: Offroad Vehicle | Size: 4.2 MB

Table of Contents

Instruments & Controls

17
- A few Words about Safety
  4
- ATV Safety
  9
- Safety Labels
  13
- Table of Contents
  17
- Operation Component Locations
  19
- Indicators & Displays
  22
  - Multi-Function Display
    27
  - Drive Mode Indicator
    28
  - Gear Position Indicator
    29
  - Oil Change Indicator
    30
  - Odometer
    31
  - Tripmeter
    31
  - Hourmeter
    33
  - Digital Clock
    34
  - Fuel Gauge
    37
- Controls & Features
  38
  - Ignition Switch
    38
  - Shift Lever
    39
  - Drive Mode Select Switch
    40
  - 2WD/4WD Select Switch
    41
  - Start Button
    42
  - Engine Stop Switch
    42
  - Headlight Switch
    43
  - Headlight Dimmer Switch
    43
  - Recoil Starter
    44
  - Throttle Lever
    45
  - Gearshift Switch
    46
  - Front Brake Lever
    47
  - Rear Brake Lever
    47
  - Rear Brake Pedal
    47
  - Parking Brake
    48
  - Flag Pole Bracket
    49
  - Accessory Socket
    50
Gpscape System (Trx680Fga Only)

53
- Introduction
  54
- Important Safety Information
  57
- System Limitations
  58
- System Start-Up
  59
  - Position Fix
    59
  - System Failure to Display a Position Fix
    60
- Satellite Status
  62
- GPS Mode
  64
- Compass Direction Indicator
  78
- Automatic Clock Adjustment
  80
Before Riding

81
- Are You Ready to Ride
  82
  - Protective Apparel
    82
  - Rider Training
    84
  - Age Recommendation
    85
  - No Passengers
    85
  - No Alcohol or Drugs
    86
- Is Your ATV Ready to Ride
  87
  - Pre-Ride Inspection
    87
- Load Limits & Guidelines
  91
  - Loading
    91
  - Cargo and Trailer Information
    92
  - Loading Guidelines
    94
- Accessories & Modifications
  95
  - Accessories
    95
  - Modifications
    96
Basic Operation & Riding

97
- Safe Riding Precautions
  99
  - Off-Road Use Only
    99
  - Keep Hands and Feet on Controls
    100
  - Control Speed
    101
  - Use Care on Unfamiliar or Rough Terrain
    102
  - Do Not Perform Stunts
    103
- Starting & Stopping the Engine
  104
  - Preparation
    104
  - Starting Procedure
    105
  - Flooded Engine
    106
  - Bank Angle Sensor Ignition Cut-Off System
    106
  - Stalled Engine
    107
  - How to Stop the Engine
    108
  - Using the Recoil Starter
    109
- Shifting Gears
  110
- Riding in Reverse
  116
- Braking
  118
- Riding Your ATV
  120
  - Making Turns
    120
  - Skidding or Sliding
    122
  - Riding up Hills
    123
  - Riding down Hills
    127
  - Crossing or Turning on Hills or Slopes
    128
  - Riding over Obstacles
    130
  - Riding through Water
    131
- Parking
  132
Servicing Your Honda/Bef Ore You Service Your Honda the Importance of Maintenance

133
- Bef Ore You Service Your Honda the Importance of Maintenance
  133
- Service Preparations Maintenance Component Locations
  133
- Servicing Your Honda
  133
- The Importance of Maintenance
  135
- Maintenance Safety
  136
- Important Safety Precautions
  137
- Maintenance Schedule
  138
- Maintenance Procedures
  140
- Maintenance Record
  142
- Maintenance Component Locations
  143
- Tool Kit
  146
- Owner's Manual Storage
  147
- Seat Removal
  148
- Fuel
  149
- Fuel Recommendation
  149
- Service Procedures Fluids & Filters Fuel
  149
- Engine Oil & Filter
  152
- Gear Case Oil
  160
- Differential Oil
  162
- Coolant
  164
- Air Cleaner
  169
- Throttle
  174
- Throttle Inspection
  175
- Spark Plug
  176
- Valves
  179
- Spark Arrester
  180
- Brakes
  182
- Tires
  190
- Tire Repair
  195
- Engine Guard & Skid Plates
  197
- Engine Guards & Skid Plates
  197
- Driveshaft Boots
  198
- Battery
  199
- Battery Charging
  203
- Appearance Care
  204
Tips

209
- Preparing for a Ride
  210
  - What to Take to the Riding Area
    210
  - What to Take on the Trail
    211
- Transporting Your Honda
  212
- Storing Your Honda
  214
- You & the Environment
  218
Taking Care of the Unexpected

219
- General Guidelines
  220
- If Your Engine Quits or Won't Start
  223
- If the Transmission Is Not Functioning Properly
  225
- If You Have a Flat Tire
  227
- If the High Oil/Coolant Temperature Indicator Lights
  231
- If a Fuse Blows
  233
- If You Crash
  237
- If You Lose Your Key
  238
- If the Battery Is Low (or Dead)
  239
- If a Component Fails
  240
Technical Information

241
- Vehicle Identification
  242
- Specifications
  244
- Break-In Guidelines
  248
- Emission Control Systems
  249
- Oxygenated Fuels
  253
Consumer Information

255
- Authorized Manuals
  256
- Warranty Coverage
  259
- Warranty Service
  260
- Contacting Honda
  261
- Your Honda Dealer
  262
- The Honda Rider's Club (USA Only)
  263
Atv Safety/Safety Labels

264
- Table of Contents
  264
- Index
  272
- Quick Reference
  288

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