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R
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[4] DISASSEMBLY/ ASSEMBLY
[4]-2. Engine and Shaft
DISASSEMBLING
(1) Remove M6x22 Hex socket head bolt that fastens Earth terminal to Clutch case complete.
Disconnect Bullet terminals of Lead wires. (Fig. 1)
(2) Loosen Mixing cap of Carburetor, then remove Piston valve from Carburetor. Push Piston valve against
the spring force to separate the cable end from Piston valve. (Fig. 2)
(3) Remove the rest of M6x22 Hex socket head bolts to separate Engine from Clutch case. (Fig. 3)
Fig. 1
Clutch case complete
M6x22 Hex
socket head bolt
Earth terminal
Fig. 2
Control cable
ASSEMBLING
Assemble by reversing the disassembly procedure.
[4]-3. Protector assembly, Bike handle
DISASSEMBLING
(1) Remove two M6x30 Hex head bolts (A) and Protector. (Fig. 4)
(2) Loosen M6x30 Hex socket head bolt (B) on the neck of
Gear case assembly, and then remove two M5x14 Hex socket
head screws.
Pull out Gear case assembly from the end of Shaft pipe complete.
(3) Remove two M6x30 Hex socket head bolts to separate Handle
section from Shaft pipe complete. (Fig. 5)
Fig. 4
Shaft pipe complete
M6x30 Hex
socket head
screw (2 pcs.): A
Protector
M6x30 Hex socket head bolt: B
ASSEMBLING
Assemble by reversing the disassembly procedure.
Bullet terminals
of Lead wires
Mixing cap
Piston valve
The end of
Control cable
Spring
Protector clamp
M5x14 Hex
socket head
screw (2 pcs.)
Gear case assembly
Carburetor
Fig. 3
M6x22 Hex
socket head bolt
(3 pcs.)
Fig. 5
Shaft pipe
complete
P 3/ 15
Clutch case complete
M6x30 Hex
socket head
bolt (2 pcs.)
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