Checking The Radiator; Checking The Oil Cooler; Installing The Oil Cooler And Radiator - Yamaha 2007 XP500 Service Manual

EAS26390

CHECKING THE RADIATOR

1. Check:
Radiator fins
G
Obstruction → Clean.
Apply compressed air to the rear of the radi-
ator.
Damage → Repair or replace.
NOTE:
Straighten any flattened fins with a thin,
flat-head screwdriver.
2. Check:
Radiator hoses
G
Radiator pipes
G
Cracks/damage → Replace.
3. Measure:
Radiator cap opening pressure
G
Below the specified pressure → Replace the
radiator cap.
Radiator cap opening pressure
107.9–137.3 kPa (15.6–19.9 psi)
(1.08–1.37 kgf/cm
MMMMMMMMMMMMMMMMMMMMMM
a. Install the radiator cap tester "1" and radiator
cap tester adapter "2" to the radiator cap "3".
Radiator cap tester
90890-01325
Radiator pressure tester
YU-24460-01
Radiator cap tester adapter
90890-01352
Radiator pressure tester adapter
YU-33984
2
)
6-3
b. Apply the specified pressure for ten seconds
and make sure there is no drop in pressure.
LLLLLLLLLLLLLLLLLLLLLL
4. Check:
Radiator fan
G
Damage → Replace.
Malfunction → Check and repair.
Refer to "COOLING SYSTEM" on page 8-29.
EAS15B4458

CHECKING THE OIL COOLER

1. Check:
Oil cooler
G
Cracks/damage → Replace.
2. Check:
Oil cooler inlet hose
G
Oil cooler outlet hose
G
Cracks/damage/wear → Replace.
EAS26400
INSTALLING THE OIL COOLER AND
RADIATOR
1. Clean:
Mating surfaces of the oil cooler and the
G
crankcase
(with a cloth dampened with lacquer thinner)
2. Install:
O-ring
G
Oil cooler "1"
G
Oil cooler bolt "2"
G
Oil cooler bolt
63 Nm (6.3 m•kg, 45 ft•lb)
Oil filter cartridge
G
Oil filter cartridge
17 Nm (1.7 m•kg, 12 ft•lb)
Oil filter wrench
90890-01469
Oil filter wrench
YM-01469
RADIATOR